Honeywell VRX180- Manuals

Video Recorder – User Manual v Contents 1. INTRODUCTION ................................................................................................................ 1 1.1 Video Recorder Overview ........................................................................................................

Video Recorder – User Manual vii 7. ONLINE OPERATION USING MENUS .......................................................................... 221 7.1 Overview ..................................................................................................................................... 221 7.2 D...

viii Video Recorder – User Manual TABLES Table 1-1 Specifications........................................................................................................................................ 2 Table 1-2 Analog Input Accuracy--Linear types .....................................................

Video Recorder – User Manual xi Figures Figure 1-1 Video Recorder .............................................................................................................................. 1 Figure 1-2 Video Recorder Model Number .....................................................................

Introduction Video Recorder - User Manual 1 1. Introduction 1.1 Video Recorder Overview The Video Recorder (Figure 1-1) is part of the family of multi-point, multi-function video products. The instrument offers display versatility, flexible data storage, up to 8 control loops, each one can run its o...

Introduction Video recorder – User Manual 2 1.2 Specifications Table 1-1 Specifications Physical Enclosure Metal case and rugged die cast aluminium door and frame. High impact resistant polycarbonate keypad and glass or polycarbonate window. IP55 rating (NEMA 3) from front panel. Mounting (Panel) 40...

Introduction Video Recorder - User Manual 3 Table 1-1 Specifications (continued) Program Capability Number of Programs Memory can store 96 programs for a single channel programmer, 48 programs for a dual channel programmer, 32 programs for a three channel programmer, and 24 for a four channel progra...

Introduction Video recorder – User Manual 4 Table 1-1 Specifications (continued) Universal Analog Inputs Number 4 per module, up to 12 modules per video recorder Input Types mV, V, mA, T/C, RTD, pyrometers Signal source Thermocouple with cold junction compensation Line resistance up to 1000 ohms, T/...

Introduction Video Recorder - User Manual 5 Table 1-1 Specifications (continued) Input Impedance 51K 5.6K Input Current 0.9 mA @ 100 Vac 1.1 mA @ 12 Vdc 3.2 mA @ 24 Vdc Minimum ON Current 0.3 mA 0.3 mA Maximum OFF Current 0.15 mA 0.2 mA Base Power Required* 50 mA maximum 50 mA maximum OFF to ON Resp...

Introduction Video recorder – User Manual 6 Table 1-1 Specifications (continued) Time Proportional Outputs (TPO) on digital output Time Resolution Equals the Scan Cycle time of the recorder. Module Only Digital outputs 1 to 5 can be configured as DAT outputs. Synchronization Individual TPOs are not ...

Introduction Video Recorder - User Manual 7 Table 1-1 Specifications (continued) Analog input accuracy and rated limits Accuracy Reference conditions Temperature = 23°C ± 2°C (73°F ± 3°F) Humidity = 65% RH ± 5% Line voltage = Nominal ± 1% Source resistance = 0 ohm Series mode and common mode = 0 V F...

Introduction Video recorder – User Manual 10 1.3 Model Selection Guide This table helps you to identify correctly the unit in front of you. Please refer to the product label and verify that you have the right unit. Select the desired key number. The mark to the right shows the selection available. A...

Installation Video Recorder - User Manual 13 2. Installation What’s in this section? The following topics are covered in this section. Topic Page Warning 13 Unpacking 14 Panel mounting the video recorder 15 Wiring the video recorder 17 Terminal connections 19 NOTICE If this instrument is used in a m...

Installation Video Recorder - User Manual 14 2.2 Unpacking Examine the shipping container carefully. If there are visible signs of damage, notify the carrier and your local sales office immediately. If there is no visible damage, compare the contents with the packing list. Notify your local sales of...

Installation Video Recorder - User Manual 15 2.3 Panel mounting the video recorder 2.3.1 Recommendations This video recorder is designed to operate under specific conditions. If you need more information, refer to the product specification sheet. 2.3.2 External dimensions and cut-out Prepare panel c...

Installation Video Recorder - User Manual 16 2.3.3 Installing the video recorder To install the video recorder, follow the figure below: Step 1 : Remove rear cover and wire access holes Step 2 : Insert video recorder through the panel cutout Step 3 : Attach mounting brackets to the sides of the vide...

Installation Video Recorder - User Manual 17 NOTE : When installing the video recorder, the following limits should be respected: - 15 Deg + 15 Deg Mounting angle limits 2.4 Wiring the video recorder 2.4.1 Recommendations CAUTION • All wiring must be in accordance with local electrical codes and sho...

Installation Video Recorder - User Manual 18 • EXAMPLE: Rep. A: Cable retaining bracket (46210075-501) Rep. B: Grounding screw Rep. C: Clamp Rep. D: Shielded cable (inputs) Rep. E: External grounding cable • The use of spade terminals on all wiring is recommended. A A B E A C D

Installation Video Recorder - User Manual 19 2.5 Terminal connections 2.5.1 Rear cover The rear cover protects the I/O boards terminal connectors. On the rear cover, a drawing reminds the user of the terminals use. Positions AI = Analog input AO = Analog output DI = Digital input DO = Digital output...

Installation Video Recorder - User Manual 20 Removing the rear cover grants access to the terminals location: Step A : Turn off power Step B : Loosen screws holding rear cover Step C : Slide rear cover to the left C Step D: Remove rear cover B D

Installation Video Recorder - User Manual 21 2.5.2 Inserting and extracting inputs and outputs board: Steps A and B show how to insert or extract a board from the video recorder. To extract a board: Step A then Step B. To insert a board: Step B then Step A. 2 1 1 Step A (1) Press down on terminal bl...

Installation Video Recorder - User Manual 22 2.5.3 Analog input boards A universal Analog Input board accepts a variety of input signals from field devices. Figure 2-1 illustrates the terminal block connections for the various inputs. One AI board can be configured to accept multiple input types. Ta...

Installation Video Recorder - User Manual 23 2.5.4 Digital Inputs Boards Three types of Digital Input (DI) boards accept three types of input signals. 1. Logic Input 2. DC Input 3. AC Input Each type is described on the following pages. Figure 2-3 shows the terminal block connections for all DI boar...

Installation Video Recorder - User Manual 24 C h a n n e l 4 C h a n n e l 3 C h a n n e l 2 C h a n n e l 1 4 t o 2 0 m A o u t p u t G r o u n d T e r m i n a l + - L o a d + - 2 4 V 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 2 S lo t I D NOTE - Channels not used as analog outputs can be used to supply a trans...

Installation Video Recorder - User Manual 25 Figure 2-5 DO Board Terminal Block Connections The Digital Output board with relay outputs contain jumpers to set the de-energized state of the relay contacts. The relays are factory set to Normally Closed (NC) for each output on the relay output board, T...

Installation Video Recorder - User Manual 26 11 12 10 NO NC ! 8 9 7 5 6 4 2 3 1 Digital Output Board S1 NC1 N O 1 S2 NC2 N O 2 S3 NC3 N O 3 S4 NC4 N O 4 S5 NC5 N O 5 S6 NC6 N O 6 NC NO Normally OpenContacts Normally Closed Contacts Figure 2-6 DO Board Relay Contact Setting 2.5.7 Wiring communication...

Installation Video Recorder - User Manual 27 2.5.7.1 RS232 wiring configuration VIDEO RECORDER Figure 2-7 RS232 wiring configuration 2.5.7.1.1 Switch configuration RS232 LEFT a wa y fro m PC b o a rd RIG HT to wa rd PC b o a rd 1 2 3

Installation Video Recorder - User Manual 28 2.5.7.1.2 Interface connector • With DB9 connector Interface cable connectors pin arrangement and signal functions. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 4 3 2 1 9 8 7 6 VIDEO RECORDER SIDE DB25 male connector face view PC SI...

Installation Video Recorder - User Manual 29 • With DB25 connector Interface cable connectors pin arrangement and signal functions. VIDEO RECORDER SIDE DB25 male connector face view PC SIDE DB25 female connector face view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 13 12 11 10 ...

Installation Video Recorder - User Manual 30 2.5.7.2 RS422 wiring configuration VIDEO RECORDER VIDEO RECORDER VIDEO RECORDER Figure 2-8 RS422 wiring configuration 2.5.7.2.1 Switch configuration LEFT a wa y fro m PC b o a rd RIG HT to wa rd PC b o a rd RS422 1 2 3

Installation Video Recorder - User Manual 31 2.5.7.2.2 Interface connector TOP SIDE BOTTOM SIDE RX B (+) TX A (-) TXB (+) RXA (-) Figure 2-9 RS422 Inferface connections 2.5.7.3 RS485 (2 wires) wiring configuration VIDEO RECORDER VIDEO RECORDER VIDEO RECORDER Figure 2-10 RS485 wiring configuration

Installation Video Recorder - User Manual 32 2.5.7.3.1 Switch configuration 1 2 3 LEFT away from PC board RIGHT toward PC board RS485 2.5.7.3.2 Interface connector TOP SIDE BOTTOM SIDE RX/TXB (+) RX/TXA (-) Figure 2-11 Interface connector

Installation Video Recorder - User Manual 33 2.5.7.4 Connecting the RS422/485 link to a computer The VRX180 video recorder with the RS422/485 Communications option can be connected your computer using one of two arrangements : • Wired to an RS422/485 compatible serial port (if the computer is equipp...

Programming and Operating Concepts Video Recorder – User Manual 35 3. Programming and Operating Concepts and Procedures 3.1 Overview This section explains the instrument’s programming and operating concepts and procedures. Read and understand this section before attempting to program and operate you...

Programming and Operating Concepts Video Recorder – User Manual 36 3.4 Menu Navigation Moving between the Program, Online, and Maintenance modes of the instrument is accomplished through use of the instrument’s Menu, Up Arrow, Down Arrow, and Enter keys located on its front door. Refer to Figure 3-1...

Programming and Operating Concepts Video Recorder – User Manual 37 A more detailed explanation of the function of each button appears in Section 3.5. To develop a feel for navigating between modes, power up the instrument and perform the sequence of steps that follows. Upon powering up the instrumen...

Programming and Operating Concepts Video Recorder – User Manual 38 Once within the mode selected in Step 5, scroll through the mode’s MAIN MENU using the Up Arrow and Down Arrow buttons. Verify each menu choice as indicated in Figure 3-2. Repeat Steps 3 through 6 for the last of the three mode selec...

Programming and Operating Concepts Video Recorder – User Manual 39 SET MO DE PROGRAM L ABELS ANALOG INPUTS CO NTROL LO OPS ANAL OG O UT PUTS DI SCRETE INPUTS DISCRETE OUTPUTS CALCUL AT ED VAL UES AL ARMS TO TALI ZERS PRO FI LES CO NST ANTS DISPLAYS F EATURES SECURITY SERIAL COMMUNICATI ONS CLOCK L O...

Programming and Operating Concepts Video Recorder – User Manual 40 MAIN MENU - MAINTENANCE SET MODE MAINTENANCE CALIBRATE ANALOG INPUTS CALIBRATE ANALOG OUTPUTS OFF-LINE DIAGNOSTICS DATABASE SERVICES RESET UNIT PRODUCT INFORMATION MAINS FREQUENCY WARM START TIME DEMO CALIBRATE ANALOG INPUTS CALIBRAT...

Programming and Operating Concepts Video Recorder – User Manual 41 3.5 Button functions In all modes, the instrument is operated by using the front panel buttons to view and select items from menus and displays. Table 3-1 describes each panel button and its functions. Table 3-1 Button Functions Symb...

Programming and Operating Concepts Video Recorder – User Manual 42 Table 3-1 Button functions (continued) Symbol Name Function Operating mode in which function applies Program Online Maint Down Arrow/ Next • Moves cursor down a list/menu. • When selecting a number, letter, or decimal point position,...

Programming and Operating Concepts Video Recorder – User Manual 43 Table 3-1 Button functions (continued) Symbol Name Function Operating mode in which function applies Program Online Maint 1 Display 1 From any display or menu, pressing this button changes the instrument to online mode* and accesses ...

Programming and Operating Concepts Video Recorder – User Manual 44 Table 3-1 Button functions (continued) Symbol Name Function Operating mode in which function applies Program Online Maint Auto/ Manual • In a loop display, toggles loop between Auto and Manual modes (loop's Force Remote Manual discre...

Programming and Operating Concepts Video Recorder – User Manual 45 3.6 Text Entry From External Sources QWERTY keyboard To use a keyboard to enter text such as labels, numbers, and equations, connect an AT Qwerty keyboard to the mini DIN connector. See Table 3-2 for key functions. The instrument’s c...

Programming and Operating Concepts Video Recorder – User Manual 46 Table 3-2 QWERTY Key Equivalents (continued) Button QWERTY key Function F1 • Moves cursor around displays. • Accesses Point/Details menu. F1 F5 Initiates a discrete action programmed to this key, such as Starting a Setpoint Profile o...

Programming and Operating Concepts Video Recorder – User Manual 47 3.7 Connecting a keyboard or a barcode reader The mini DIN connector is located on the front door of the instrument. Lift the rubber cap (1) to connect the mini DIN connector (2) 1 2 Figure 3-6 Connection of a keyboard or a barcode r...

Programming and Operating Concepts Video Recorder – User Manual 48 3.8 Installing and removing a floppy disk To install or remove a floppy disk from the instrument, open the door as described in the following drawings. NOTE : recording on the disk stops when door is open. Open the door latch Door wi...

Programming and Operating Concepts Video Recorder – User Manual 49 3.9 Definition of Function Blocks Definition A function block is a unit of software that performs a set of operations on its input parameters and function block parameters and produces output parameters . These output parameters can ...

Programming and Operating Concepts Video Recorder – User Manual 50 Table 3-3 Function Block Types Function block name Type Maximum available* Purpose Alarm AL 96 Causes alarms under specified conditions. Analog Input AI 48 Interfaces with measuring input hardware (thermocouple, RTD, mA, volts). Anal...

Programming and Operating Concepts Video Recorder – User Manual 51 3.10 Components of function blocks The three components of a function block are: Input parameter(s) Function block parameter(s) Output parameter(s). Figure 3-7 shows the function block Alarm #1’s components. In pu t p ar am e te r Ou...

Programming and Operating Concepts Video Recorder – User Manual 52 Function block parameter A function block parameter’s data is contained within the block. When you are programming a function block and are not given a choice of PARM, you are programming a function block parameter. Typical choices w...

Programming and Operating Concepts Video Recorder – User Manual 53 Table 3-4 Function Block Parameter Designators Function Block Type Function Block Name Output code Parameter Name Parameter Type AI Analog Input OV Output Value Analog SY System Parameter RT AG AH AL DF DG SF SW AX DX F1 F2 F3 F4 F5 ...

Programming and Operating Concepts Video Recorder – User Manual 55 3.11 How to program input parameters A function block has two types of programmable parameters: input parameters and function block parameters. When in a function block’s Program menu, if a menu item has choices OFF, a number, or PAR...

Programming and Operating Concepts Video Recorder – User Manual 56 LP 2 OV 2-character output code OV OSBCSee Table 3-4 for all choices. Channel number of function block Type offunction block Choices: AI - Analog InputAL - AlarmAO - Analog Output CV - Calculated ValueCN - ConstantDI - Discrete Input...

Programming and Operating Concepts Video Recorder – User Manual 57 Table 3-6 Example Number Selection Procedure Using Front Panel Buttons Step Action 1 In the Program Control Loops menu, select LOOP #2. 2 Consult the Program Control Loops section of this manual to learn about the menu item you wish ...

Programming and Operating Concepts Video Recorder – User Manual 58 ATTENTION Note the difference between programming a discrete parameter with OFF and programming it with a 0. “OFF” means “not connected”; 0 means “off state”. 3.12 How to program function block parameters The second type of programma...

Programming and Operating Concepts Video Recorder – User Manual 59 Table 3-9 Function Block Configuration Procedure (continued) Step Action 4 Program the function block’s other items as desired. Other items include decimal point positions, descriptor, tag, and various labels for identifying the func...

Programming and Operating Concepts Video Recorder – User Manual 60 3.14 How to program common configurations Being able to diagram a control configuration in terms of function blocks makes it easier to program and configure your instrument for its intended process control application. This function ...

Programming and Operating Concepts Video Recorder – User Manual 61 1. Diagram the function blocks To configure this application using the instrument, your task is to build up a simple current control loop. Note that this control loop must monitor and control the temperature of the furnace zone to a ...

Programming and Operating Concepts Video Recorder – User Manual 62 3. Label output parameters The second part in labeling each function block is to denote the blocks’ major input and output parameters. Each of these parameters will correspond to actual menu settings that you program on the instrumen...

Programming and Operating Concepts Video Recorder – User Manual 63 AI1 TYPE J THERMOCOUPLE AI1 OV INPUT TYPE = J RANGE LOW = 0 RANGE HIGH = 1000 LP1 PV LP1 OV TYPE = STANDARD SP1 = 500 GAIN = 10 RESET = 1 RATE = 0 AO1 IN 4 TO 20 mA OUTPUT TYPE = CAT IN LOW LIMIT = 0 IN HIGH LIMIT = 100 OUT LOW LIMIT...

Programming and Operating Concepts Video Recorder – User Manual 64 6. Draw the Feedback connection To fully complete the function block diagram, one final and very important interconnection must be drawn. In setting up control loops in this instrument, a feedback path must be specified between the l...

Programming and Operating Concepts Video Recorder – User Manual 65 Time Proportioning Relay Driven Pump A second control scheme is to use a relay to produce a time proportioning or Duration Adjusting Type (DAT) control signal. Such an application is depicted in Figure 3-17. P V 4.00S P 7.00O UT 90.5...

Programming and Operating Concepts Video Recorder – User Manual 66 From Figure 3-18, the instrument’s AI1 function block will essentially process the 4 to 20 mA transmitter signal to generate a pH measurement. This measurement will be “AI1 OV” which, in turn, will be applied to LP1’s process variabl...

Programming and Operating Concepts Video Recorder – User Manual 67 In Figure 3-20, the analog input function block AI1 is depicted processing the resistance values produced by the RTD. The resulting water temperature measurements (AI1 OV) are then fed to the process variable input (PV) of the LP1 co...

Programming and Operating Concepts Video Recorder – User Manual 68 Cascade Control An example of a cascade control application is featured in Figure 3-21. Cascade control is typically used when two process values must be simultaneously controlled, with one process value directly influencing the beha...

Programming and Operating Concepts Video Recorder – User Manual 69 AI1 REACTION VESSEL THERMOCOUPLE AI1 OV LP1 PV LP1 OV TYPE = CAS_PSP1 = 1234.5 FB AO1 IN 4 TO 20 mA LP2 SP2 LP2 OV TYPE = CAS_S FB PV AI2 OIL THERMOCOUPLE AI2 OV LP2 BC AO1 BC NOTE: 1) SP1 is desired reaction vessel temperature. 2) S...

Programming and Operating Concepts Video Recorder – User Manual 70 Set Point Profile Implementation By definition, set point profiles are essentially user specified plots of process values against time. These plots are characterized by “segments” which are a series of intervals of varying time lengt...

Programming and Operating Concepts Video Recorder – User Manual 74 3.15 Data Storage This instrument supports either floppy 1,44 MB or 100 MB ZIP disks. Note that only DOS formatted floppy disks may be used in the instrument’s disk drive and the unit’s front door must be closed for any disk drive op...

Programming and Operating Concepts Video Recorder – User Manual 75 Performing Data Storage Configuring the instrument to store the first category, Data Storage (process and diagnostic data) is done through an Online menu entitled DATA STORAGE. All aspects of preparing a DOS formatted disk to accept ...

Programming and Operating Concepts Video Recorder – User Manual 76 Initializing a ZIP disk To activate the new data storage schedules that have been configured in the SET UP NEW SCHEDULES menu requires you to “initialize” the DOS formatted disk to which process and diagnostic data will be stored. Th...

Programming and Operating Concepts Video Recorder – User Manual 77 The next step to complete is to initialize the disk on the video recorder as you would have done normally, as explained in the «Initializing a zip disk» section, except that this time, it will take just a few seconds. Note: it is rec...

Programming and Operating Concepts Video Recorder – User Manual 78 EXAMPLES : Example #1 : 4 Live Trends all having 1 Hour Screens + 1 Data Storage Trend at 5 Seconds + 1 Data Storage Trend at 10 Seconds + 1 Live Screen. The result = ((1/12) * 4) + 1/5 + 1/10 + 1 = 1.6333 (BELOW THE LIMIT) Example #...

Programming Function Blocks and Features Video Recorder – User Manual 79 4. How To Program Function Blocks and Features 4.1 Overview This section describes all the programming procedures to get your instrument up and running, except Profiles which are discussed in Section 5. It describes the entire ...

Programming Function Blocks and Features Video Recorder – User Manual 80 4.2 Programming tips • See Section 3 for general programming procedures. • Before programming a function block’s input parameter with a CV’s (Calculated Value) output parameter, you must program the CV first; otherwise, the CV’...

Programming Function Blocks and Features Video Recorder – User Manual 81 4.3 The Program mode menu Program mode is an off-line mode for programming (configuring) the instrument. In this mode, all outputs are frozen. Table 4-1 shows the top level of the Program Mode menu with all available options. Y...

Programming Function Blocks and Features Video Recorder – User Manual 82 4.4 Frequently used programming prompts W hen programming the instrument you will see certain prompts repeatedly in different menus. These are described in Table 4-2, rather than in each menu in which they appear. Table 4-2 Fre...

Programming Function Blocks and Features Video Recorder – User Manual 84 4.6 Enter Labels Overview Labeling lets you use the front panel buttons, a QW ERTY keyboard, or barcode reader to assign custom text identifiers to most data and functions to make them easily recognized on displays. Labeling it...

Programming Function Blocks and Features Video Recorder – User Manual 85 Table 4-3 Labels for Function Blocks Prompt Range/Selections Definition DESCR Enter 16 characters maximum. Called a descriptor . Usually appears as a header or title on some displays and reports. For alarms, this is the actual ...

Programming Function Blocks and Features Video Recorder – User Manual 86 Table 4-4 Other Labels Prompt Range/Selections Definition UNIT Enter up to 16 characters to specify a label for the instrument. The unit name appears on all Data Storage floppy disks coming from this instrument. ENGINEERING UNI...

Programming Function Blocks and Features Video Recorder – User Manual 87 4.7 Program Analog Inputs To program Analog Inputs, select PROGRAM ANALOG INPUTS on the Main Program Menu. Select an AI to program. Table 4-5 Analog Input Algorithm Selection Prompt Range/Selections Definition INPUT ALGORITHM S...

Programming Function Blocks and Features Video Recorder – User Manual 88 Table 4-6 Standard Algorithm Prompts (continued) Prompt Range/Selections Definition TEMPERATURE UNIT Select C for Degrees Celsius, F for Degrees Fahrenheit, K for Kelvin, R for Rankine, or NONE. Specifies the temperature units ...

Programming Function Blocks and Features Video Recorder – User Manual 89 Custom algorithm prompts Table 4-7 describes the custom algorithm prompts. See Table 4-2 for additional prompts. These prompts appear only if CUSTOM INPUT is enabled under FEATURES. See Section 0. Table 4-7 Custom Algorithm Pro...

Programming Function Blocks and Features Video Recorder – User Manual 90 4.8 Program Control Loops Control Loop Programming Structure Programming a control loop requires configuring at least 3 function blocks: an Analog Input (AI), a loop algorithm and an Analog Output (AO). The term AO is applied t...

Programming Function Blocks and Features Video Recorder – User Manual 91 Table 4-8 Loop Characteristics (continued) Characteristic What to be aware of Split output programming requirements A splitter output type (Standard or Advanced) calculated value is used to send the Split loop output to 2 or 3 ...

Programming Function Blocks and Features Video Recorder – User Manual 92 Table 4-9 Control Loop Type Menu Selections STD ADV SPLIT ON OFF CAS P CAS S RATIO DIAT IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS OUT DECIMAL POS OUT...

Programming Function Blocks and Features Video Recorder – User Manual 94 Loop Menu Items Table 4-10 alphabetically describes every loop menu item. See Table 4-2 for additional prompts. Table 4-10 Loop Prompts Prompt Range/Selections Definition APPROACH HIGH Enter a value 0.1 to 100 or OFF. This func...

Programming Function Blocks and Features Video Recorder – User Manual 95 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition ENGINEERING UNITS Select letter Units of measure for values of process variable or set point which will appear on Online loop displays. FEEDBACK OFF, analog...

Programming Function Blocks and Features Video Recorder – User Manual 97 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition RATE#1 & RATE#2 0.02-10.00 minutes Modifies the loop output based on the rate of change of the process variable. The output is modified by a value that ...

Programming Function Blocks and Features Video Recorder – User Manual 98 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition RATIO SETPOINT Enter a number will equal the ratio that the ratio control loop will maintain between its process variable and a “wild variable.” The wild va...

Programming Function Blocks and Features Video Recorder – User Manual 101 4.9 Program Analog Outputs The analog outputs will be accessible if an analog output board is detected upon power up. If the instrument will be used for control, program the loops first. See Program Control Loops in Section 4....

Programming Function Blocks and Features Video Recorder – User Manual 102 Table 4-13 Analog Output Prompts Prompt Range/Selections Definition INPUT SOURCE Enter OFF, analog parameter, number as the analog output source. For a control loop, this is typically set to a control output (LP# OV). However,...

Programming Function Blocks and Features Video Recorder – User Manual 103 Table 4-13 Analog Output Prompts (continued) Prompt Range/Selections Definition MIN ON TIME OFF or ≥ 0 The minimum on time (in seconds) for the output. If the input source calls for the output to be on for less than this time,...

Programming Function Blocks and Features Video Recorder – User Manual 104 4.10 Program Discrete Inputs Discrete Input function blocks are controlled by the on/off status of the input hardware. The output of the function block, DIn OS, reflects the status of the associated input hardware. This output...

Programming Function Blocks and Features Video Recorder – User Manual 105 4.11 Program Discrete Outputs Discrete Output function blocks control the relay or open collector output hardware. The Program Discrete Outputs menu item will appear if a Discrete Outputs board is installed. ATTENTION If a dis...

Programming Function Blocks and Features Video Recorder – User Manual 106 4.12 Program Calculated Values A Calculated Value (CV) is a data point whose value is derived from calculations involving other data points. The CV Output can be analog or discrete. A CV can include other CVs in its calculatio...

Programming Function Blocks and Features Video Recorder – User Manual 107 Peak Picking This type monitors the input and determines a “peak” value reached during the specified time interval (in minutes). The peak can be chosen to be a maximum, minimum, average, or standard deviation. At the end of th...

Programming Function Blocks and Features Video Recorder – User Manual 108 Signal Select Selects one of 48 inputs based on the action and outputs it as CVn OV. Table 4-18 describes the Signal Select prompts. See Table 4-2 for additional prompts. Table 4-18 Signal Select Prompts Prompt Range/Selection...

Programming Function Blocks and Features Video Recorder – User Manual 109 Compare Compare can be used instead of an Alarm’s output to control a relay. It can also provide on/off control with hysteresis. Compares 2 inputs. Call the result of this comparison “Result”. Result is a pulse that goes ON(1)...

Programming Function Blocks and Features Video Recorder – User Manual 110 Input # 2 - Input #1 HysteresisResult switches OFF Time 1 Degree Result ON Operator GT (Greater than)Hysteresis = 2 degrees Input # 1 > Input # 2Result switches ON Result OFF Result OFF Input #2 Input #1 Figure 4-3 Compare’...

Programming Function Blocks and Features Video Recorder – User Manual 111 Table 4-20 Compare’s Condition Type and Condition Time Prompts Condition type Application If this is true then CVn OS is NONE -- Result Result Condition type Application If this is true then CVn OS is DELAY Filters short pulse...

Programming Function Blocks and Features Video Recorder – User Manual 112 Table 4-20 Compare’s Condition Type and Condition Time Prompts (continued) Condition type Application If this is true then CVn OS is PULSE Used for interfacing with slower circuits. On rising edge of Result, creates pulse leng...

Programming Function Blocks and Features Video Recorder – User Manual 113 Counter Counts the number of OFF(0)-to-ON(1) transitions of the input. This number is output as CVn OV. W hen this number reaches the Preset value, a discrete output parameter CVn OS goes ON(1) until Reset occurs. Table 4-21 d...

Programming Function Blocks and Features Video Recorder – User Manual 114 Math Performs math on up to 8 inputs using a single operator. Output is CVn OV. Division by 0 is indicated by CVn OV’s displayed value flashing 0. Table 4-22 describes the Math prompts. See Table 4-2 for additional prompts. Ta...

Programming Function Blocks and Features Video Recorder – User Manual 115 Free Form Math The output CVn OV is the result of a user-specified equation. QW ERTY keyboard may be used for easier equation entry. Table 4-23 describes the Free Form Math prompts. See Table 4-2 for additional prompts. Table ...

Programming Function Blocks and Features Video Recorder – User Manual 116 Table 4-24 Free Form Math Functions For this function or value Type this in the equation n (constant) n Negation (- n ) NEG( n ) Value of Input A A Value of Input B B Value of Input C C Value of Input D D Value of Input E E Va...

Programming Function Blocks and Features Video Recorder – User Manual 117 Logic The input or inputs are processed by a logic operator. Call the result of this logic operation “Result”. Result is a pulse that goes ON(1) when the logic is true, and OFF(0) when the logic is not true. Result is then pro...

Programming Function Blocks and Features Video Recorder – User Manual 118 Table 4-26 Logic Operators For this operator Definition if this is true then Result is AND If all programmed inputs are ON, Result is ON. All programmed inputs are ON(1) ON(1) OR If at least 1 programmed input is ON, Result is...

Programming Function Blocks and Features Video Recorder – User Manual 119 Free Form Logic Lets you enter up to 64 characters as a custom logic equation (EQ) containing inputs and logical operators. The result of this equation is called “Result”. Result is then processed according to the specified co...

Programming Function Blocks and Features Video Recorder – User Manual 120 Order of evaluation 1. Parentheses () 2. NOT 3. AND 4. OR, XOR Example equation using operators and inputs (A+B)*C computes the result of (A OR B) AND C. Table 4-28 (A OR B) AND C A B C Result 0 0 0 0 0 0 1 0 0 1 0 0 0 1 1 1 1...

Programming Function Blocks and Features Video Recorder – User Manual 121 BCD Converts up to 8 discrete inputs’ binary coded decimal into an unsigned integer and output the integer as CVn OV. For example, 00000100 = 4. On the instrument, when the enable is triggered, the set point program specified ...

Programming Function Blocks and Features Video Recorder – User Manual 122 Table 4-32 How Profiles Are Saved In Memory 1-programmer instrument 1 Profile per Program 2-programmer instrument 2 Profiles per Program 3-programmer instrument 3 Profiles per Program 4-programmer instrument 4 Profiles per Pro...

Programming Function Blocks and Features Video Recorder – User Manual 123 Function Generator This CV type can be used to characterize a valve (Figure 4-8) or an input signal (Figure 4-9). You enter a custom curve of up to 19 segments (20 X,Y coordinates). The input is compared with the X values and ...

Programming Function Blocks and Features Video Recorder – User Manual 125 Interval Timer This timer counts down from the preset value in minutes. This time remaining is CVn OV. The timer has a single discrete output CVn OS which is ON(1) while the timer is actively counting or while RESET is ON(1), ...

Programming Function Blocks and Features Video Recorder – User Manual 126 Periodic Timer Generates a discrete output pulse CVn OS which is ON(1) for 1 machine cycle (250ms, 500ms, 1 sec) at specified Start time and repeated at a specified Period thereafter. Use this to activate a discrete parameter ...

Programming Function Blocks and Features Video Recorder – User Manual 127 Table 4-35 Periodic Timer Prompts Prompt Range/Selections Definition SET UP TIMER See Table 4-36 for prompts Selects the timer format. Table 4-36 Set Up Timer Prompts Prompt Range/Selections Definition PHASE NONE, DAILY, W EEK...

Programming Function Blocks and Features Video Recorder – User Manual 128 Mass Flow By compensating for variations in fluid temperature and pressure, Mass Flow is used to obtain a more precise fluid flow measurement from an orifice plate developing a differential pressure. The output CVn OV is mass ...

Programming Function Blocks and Features Video Recorder – User Manual 129 Carbon Potential The Carbon Potential Control Function Block provides for weight percent (wt%) control of carbon in carburizing, hardening, and atmosphere generating applications. Table 4-38 Carbon Prompts Prompt Range/Selecti...

Programming Function Blocks and Features Video Recorder – User Manual 130 Figure 4-11 Typical Carbon Potential Control Configuration O 2 Probe Output %CO O 2 Probe Temp. %C Anti-SootingFactor Dewpoint Low TemperatureDiscrete CARBONPOTENTIALCONTROLCV PV SP HIGH RMAN CONSTANT AI AI AI %CCONTROL LP AO ...

Programming Function Blocks and Features Video Recorder – User Manual 131 Relative Humidity Outputs CVn OV relative humidity as a function of dry-bulb temperature, wet-bulb temperature, and atmospheric pressure. Table 4-39 describes the Relative Humidity prompts. See Table 4-2 for additional prompts...

Programming Function Blocks and Features Video Recorder – User Manual 132 Sterilization The output CVn OV is a “kill time”, F 0 , which quantifies the destruction of microorganisms during a sterilization process. F 0 represents the number of minutes after which the microorganism population is decrea...

Programming Function Blocks and Features Video Recorder – User Manual 133 Advanced Splitter Output (ADV SPLITTER) This function can be used for heat/cool applications. It splits an input into 3 independently scaled outputs: CVn_A1, CVn_A2 and CVn_A3 (Figure 4-12). For each output, when the input is ...

Programming Function Blocks and Features Video Recorder – User Manual 134 Table 4-41 Advanced Splitter Prompts Prompt Range/Selections Definition RANGE LOW RANGE HIGH OFF or number Enter the output's display limits. Output is not clamped or flashed when it exceeds these limits. INPUT OFF, analog par...

Programming Function Blocks and Features Video Recorder – User Manual 135 Standard Splitter Output (STD SPLITTER) This function can be used for heat/cool applications. It is a deadband-based splitter that divides a Split loop’s output (-100% to +100%) into two outputs CVn A1 and CVn A2, both of whic...

Programming Function Blocks and Features Video Recorder – User Manual 136 Scaling The output CVn OV is a linear scaling of the input using the specified limits. Table 4-43 describes the Scaling prompts. See Table 4-2 for additional prompts. Table 4-43 Scaling Prompts Prompt Range/Selections Definiti...

Programming Function Blocks and Features Video Recorder – User Manual 137 Signal Clamp If input is between Low Select and High Select, the output CVn OV equals the input. If the input exceeds these two limits, the output equals the preset value. Table 4-44 describes the Signal Clamp prompts. See Tab...

Programming Function Blocks and Features Video Recorder – User Manual 138 1 Point Block Average (1 Pt Block Avg) Outputs a block mean average CVn OV of the input over the specified Average Period. A new sample of the input will be taken on every instrument scan cycle. The block average is only updat...

Programming Function Blocks and Features Video Recorder – User Manual 139 Rolling Average Outputs a rolling mean average CVn OV of the input over the specified Average Period. As new input samples are collected, old samples are discarded. The function will calculate a new average at equally spaced s...

Programming Function Blocks and Features Video Recorder – User Manual 140 Multiple Input Average (Multiple Avg) The output CVn A1 is the instantaneous average of the assigned input points. The average is calculated every scan cycle. Table 4-47 describes the Multiple Average prompts. See Table 4-2 fo...

Programming Function Blocks and Features Video Recorder – User Manual 141 CEMS Block Average Outputs a block mean average CVn OV over the specified Average Period. The average is calculated from input samples taken at equally spaced Sample Periods. All samples are discarded at the end of the Average...

Programming Function Blocks and Features Video Recorder – User Manual 142 Table 4-49 CEMS Rolling Average Prompts Prompt Range/Selections Definition RANGE LOW RANGE HIGH OFF or number Enter the output’s display limits. Output is not clamped or flashed when it exceeds these limits. INPUT OFF, analog ...

Programming Function Blocks and Features Video Recorder – User Manual 143 4.13 Program Alarms You can program an alarm to be triggered by any extreme input value. To program alarms, select “PROGRAM ALARMS” on the Main Program Menu. Select an alarm to program. REFERENCE W hen an alarm occurs, it prod...

Programming Function Blocks and Features Video Recorder – User Manual 144 4.14 Program Totalizers The optional totalizer integrates an analog value over time. W ith the input being viewed as a flow rate, the function outputs a running total TLn OV over time. ATTENTION Totalizers which exceed the val...

Programming Function Blocks and Features Video Recorder – User Manual 145 Table 4-51 Totalizer Prompts Prompt Range/Selections Definition INPUT SOURCE OFF, analog parameter, number. Input source to be totalized. OUTPUT LOW LIMIT OUTPUT HIGH LIMIT OFF or number The range outside which the displayed o...

Programming Function Blocks and Features Video Recorder – User Manual 146 4.15 Program Profiles Profile programming is explained in Section 5.

Programming Function Blocks and Features Video Recorder – User Manual 147 4.16 Program Constants Constants can be programmed here and their values edited Online. Select a constant to program. Table 4-52 describes the Constant prompts. See Table 4-2 for additional prompts. Table 4-52 Constant Prompts...

Programming Function Blocks and Features Video Recorder – User Manual 148 Destination defined To program Loops and Analog Outputs, you select the Program Control Loops or Program Analog Outputs from the Program Mode Menu, then program each menu item. Some of these menu items, such as proportional ba...

Programming Function Blocks and Features Video Recorder – User Manual 149 4.17 Copy Block Use Copy Block to copy the setup of any function block to another channel of the same function block. For example, if you have programmed AI1 and want AI2 to have the same settings, use Copy Block. If desired, ...

Programming Function Blocks and Features Video Recorder – User Manual 150 4.18 Program Displays You can configure up to 10 primary displays using one or more display formats shown in Figure 4- 17 and assign them to appear in specified order when the Display button is pressed. S P1 200.00 -20 0.00 EN...

Programming Function Blocks and Features Video Recorder – User Manual 151 TEMP1 1000.00 0.00 TEMP 2 TEMP3 TEMP 4 500.00 25 0.00 500.00 0.00 0.00 0.00 510.00DEGF 282.00DEGF 124.00DEGF 273.00DEGF 4 Point Vertical Bar Graph (V_4_BAR) TEMP7 2261.50 DEGF 11/1512:15 A TEMP 1 HIGH 6 Point Vertical Bar Grap...

Programming Function Blocks and Features Video Recorder – User Manual 152 Display Setup Procedure Table 4-54 describes the display setup procedure. Table 4-54 Display Setup Procedure Step Action 1 Select Program Displays from the Program mode menu. 2 For each display format desired (trend, bar graph...

Programming Function Blocks and Features Video Recorder – User Manual 153 Table 4-56 Paper Chart Speed Equivalents to Time Base Selections Instrument Time/Screen Paper Chart Vertical Trend cm/hour (inches/hour) Paper Chart Horizontal Trend cm/hour (inches/hour) 5 minutes 154 (60.6) 246 (96.8) 15 min...

Programming Function Blocks and Features Video Recorder – User Manual 154 Live Trend Buffer Size Table 4-57 1 trend group live buffer size 1 Trend Group Display length Number of points in the trend Number of pages in the buffer 5 min 15 min 30 min 1 hr 2 hrs 4 hrs 8 hrs 24 hrs 1 2 3 4 5 6 7 8 9 10 1...

Programming Function Blocks and Features Video Recorder – User Manual 155 Table 4-59 4 trend group live buffer size 4 Trend Groups Display length Number of points in the trend Number of pages in the buffer 5 min 15 min 30 min 1 hr 2 hrs 4 hrs 8 hrs 24 hrs 1 2 3 4 5 6 7 8 9 10 11 12 159 106 79 63 53 ...

Programming Function Blocks and Features Video Recorder – User Manual 156 S et Up Bar Graph 1 Table 4-60 describes the prompts for setting up Bar Graph 1. Table 4-60 Set Up Bar Graph 1 Prompts Prompt Range/Selections Definition POINT #1 – POINT #12 OFF, analog parameter, numbers Select up to 12 anal...

Programming Function Blocks and Features Video Recorder – User Manual 157 Assign Displays to Keys Your instrument has 4 display keys. You can assign a total of 10 displays to these keys. Pressing the Display 1 key ( 1 ) accesses the format you assign to Display 1. Display 2 key ( 2 ) accesses Displa...

Programming Function Blocks and Features Video Recorder – User Manual 158 Table 4-64 Assign Displays To Keys Prompts (continued) Prompt Range/Selections Definition DISPLAY 1 DISPLAY 2 . . . DISPLAY 10 FORMAT Select one of the following display formats. The corresponding format will be shown when the...

Programming Function Blocks and Features Video Recorder – User Manual 159 4.19 Enable Features Features can be restored to or removed from menus and displays simply by turning them On (ENABLE) or Off (DISABLE) here. Disabled functions and their data are not destroyed or erased—they just cannot be vi...

Programming Function Blocks and Features Video Recorder – User Manual 160 4.20 Program Security Security lets you protect certain menu items and functions from unwanted or accidental access. Access to a secured item requires entry of a 3-digit master or operator code. Select “PROGRAM SECURITY” to di...

Programming Function Blocks and Features Video Recorder – User Manual 161 4.21 Serial Communications Serial Communications is an optional feature that lets the instrument exchange data with a host device (a PC running Honeywell or other compatible software) on an RS422/485 data link. Using Modbus RT...

Programming Function Blocks and Features Video Recorder – User Manual 162 4.22 Set Clock To assure data, alarms, and events are properly time stamped, the clock must be properly set. The clock uses military time. Select "CLOCK" from the main Program menu. Enter the date and time with the fol...

Programming Function Blocks and Features Video Recorder – User Manual 163 4.23 Load/Store Configuration Instrument configurations can be stored to and loaded from floppy disk. The front door must be closed. Configurations have filename extension .LNC. Table 4-69 describes the Load/Store Config promp...

Programming Function Blocks and Features Video Recorder – User Manual 164 4.24 Scan Rate Scan rate is the time required to measure inputs, execute function blocks (AI, Loops, AO, DI, DO, CV, etc.) and update outputs. It is also known as the machine cycle, scan cycle, and update rate. The Scan Rate p...

Programming Function Blocks and Features Video Recorder – User Manual 165 4.25 Select Language SELECT LANGUAGE on the Main Program Menu changes the instrument’s language to: • English • Spanish • German • French • Italian

Programming Function Blocks and Features Video Recorder – User Manual 166 4.26 Data Storage Overview Data Storage lets you store trends, unit data, alarms, events, and diagnostics in separate files on a floppy disk for later analysis and review (replay). Data can be reviewed onscreen or on a PC with...

Programming Function Blocks and Features Video Recorder – User Manual 167 Set Up New Schedules This item contains setup menus for all data sets. Select it to specify what data to store and how to store it. If a type of data storage is not scheduled, no disk file will be created for it. ATTENTION If ...

Programming Function Blocks and Features Video Recorder – User Manual 169 Trend Data 2, 3 & 4 Trend Data 2, Trend Data 3 and Trend Data 4 use the same prompts as in Table 4-72. Alarms Alarm data storage consists of a complete log of alarms, including time of occurrence, time of clearing, value o...

Programming Function Blocks and Features Video Recorder – User Manual 170 Diagnostics Data storage for Diagnostics is a complete log of all diagnostic messages. It includes the diagnostic code or identifier message and its time and date of occurrence. Setup is done with the following parameters: STO...

Programming Function Blocks and Features Video Recorder – User Manual 171 Table 4-74 Unit Data Prompts (continued) Prompt Range/Selections Definition SELECT FILENAME FILE CYCLE DRYER PROD RECORD TANK UNIT LOOP REACTR CONFIG KILN VESSEL CALIB W CHEM PRESS FURNCE DEMIN CONTRL BATCH FERMTR LEHR LINE ST...

Programming Function Blocks and Features Video Recorder – User Manual 172 Disk capacity Choose DISK CAPACITY under SET UP NEW SCHEDULES menu to allocate trend storage. See Table 4-75. Table 4-75 Disk capacity Prompts Prompt Range/Selections Definition DISK CAPACITY Displays total time available for ...

Programming Function Blocks and Features Video Recorder – User Manual 173 Table 4-76 Disk Storage Capacity of 100MB ZIP disk (The values shown below are for each Trend file) 24000000 bytes per file. STORAGE RATE 1 sec. 5 sec. 10 sec. 30 sec. 1 min. 10 min. 30 min. 1 hour 2 13.5 days 2.2 months 4.5 m...

Programming Function Blocks and Features Video Recorder – User Manual 174 Batch Control Specify a discrete parameter as the START/STOP switch for all data types whose storage mode is set to “BATCH”. ATTENTION If no BATCH CONTROL parameter is defined here, batch storage is started/stopped instead thr...

Setpoint Profiler Video Recorder – User Manual 175 5. Setpoint Profiler What’s in this section? Section 5 explains the functions, configuration, and operation of the Setpoint Profiler. Terminology is defined and all prompts are explained. Section Page Overview of the Setpoint Profiler 175 Components...

Setpoint Profiler Video Recorder – User Manual 176 • Guaranteed soak configurable per segment. • Discrete outputs to indicate profile state, including Ready, Run, Hold, In Progress, and At End. • Up to 16 Discrete outputs (Events) programmable per segment. • Four user-selectable methods for ramping....

Setpoint Profiler Video Recorder – User Manual 177 Two types of profiles A single phase profile is the simpler of the two profile types. It does not contain startup and shutdown segments. It runs from Segment 1 to the last segment. A multiphase profile divides the profile into three phases: the star...

Setpoint Profiler Video Recorder – User Manual 178 5.2 Components of a profile Two PVs available Each profile can monitor up to 2 process variables. The second PV is for monitoring a second variable related to your process. The value of each PV is compared with the value of the profile. If the diffe...

Setpoint Profiler Video Recorder – User Manual 179 To properly terminate a Val/Dur profile you must program the segment beyond the last segment with the following: 1. The value you want the program to “end” with. Looking at Figure 5-3, the last segment is a soak, thus the Value of segment #6 should ...

Setpoint Profiler Video Recorder – User Manual 180 Rate Ramp Type Each ramp segment’s TIME specifies the rate at which the profiler output will reach the next soak segment, where the rate is specified by the prompts TIME/TIME UNITS. The ramp segment’s VALUE prompt is not used. Segment #1Time Segment...

Setpoint Profiler Video Recorder – User Manual 181 Segment #1Time Segment #3Time Segment #1 Value Segment #3Value Value = value of soak Segment #2 Time Segment #2 Time Segment #2 Time Segment #2Elapsed time Ramp Increment Off-to-On causes increme ntal value change toward next soak Value Ramp Type = ...

Setpoint Profiler Video Recorder – User Manual 182 Soak segment All soak segments have a beginning VALUE and a TIME during which that value is maintained. This is true regardless of the ramp type used. Guaranteed Soak Guaranteed soak will Hold the profile value if either PV to the profile (typically...

Setpoint Profiler Video Recorder – User Manual 183 Segment Events Each segment contains 16 programmable discrete event outputs whose ON/OFF states- specified by you -can be used to trigger other discrete functions. The segment’s event states are activated at the beginning of the segment and are main...

Setpoint Profiler Video Recorder – User Manual 184 Segment Loops You can program up to four segment loops within a profile. A segment loop is one or more consecutive segments which must repeat a selected number of times before proceeding to the next segment outside of the loop. Segment loops are spe...

Setpoint Profiler Video Recorder – User Manual 185 5.3 Parameters that control a profile’s execution Coordinating operation of multiple profilers In a multi-profiler instrument the profiles in a program can be totally unrelated to each other, that is, you can give them different times and settings ....

Setpoint Profiler Video Recorder – User Manual 186 Table 5-2 Parameters That Control Profiler Execution (continued) Parameter name Definition Triggered by Conditions present Result HOLD Holds a profiler at its current position. Profiler’s Elapsed Time continues but Segment Time stops until Profiler ...

Setpoint Profiler Video Recorder – User Manual 187 Parameter name Definition Triggered by Conditions present Result FAST FORW ARD FAST FORW ARD is a way to test for proper functioning of the profiler’s events and outputs, without having to wait for the profiler to execute at its normal speed. W hen ...

Setpoint Profiler Video Recorder – User Manual 188 Parameter name Definition Triggered by Conditions present Result SHUTDOW N W hen Shutdown is activated by a discrete input or by the operator menu, the profiler jumps from the batch phase to the shutdown phase of a multiphase profile. The shutdown p...

Setpoint Profiler Video Recorder – User Manual 189 Parameter name Definition Triggered by Conditions present Result GUARANTEED SOAK See Guaranteed Soak on page 182. Level ON Excessive deviation between profiler and PV #1 or PV #2 & the segment’s GUAR SOAK #1 or GUAR SOAK #2 is enabled. Profiler ...

Setpoint Profiler Video Recorder – User Manual 190 Table 5-3 Program Profiler Prompts Prompt Range/Selections Definition DISPLAY LO LIM OFF or number Enter the lower limit for the SP Trend display. Allow for the maximum and minimum Profiler and PV values. DISPLAY HI LIM OFF or number Enter the upper...

Setpoint Profiler Video Recorder – User Manual 191 Setpoint Profiles Menu (in Online mode) This menu lets you define profile ramp and soak segments and associated parameters, and store and load programs to and from floppy disk or memory. See Figure 5-13 for allowable and non-allowable storage. To ac...

Setpoint Profiler Video Recorder – User Manual 192 Table 5-4 Setpoint Profiles Prompts (continued) Prompt Range/Selections Definition LOAD PROGRAM FROM DISK Files with .LNS extension. Select a program to load into the Setpoint Profiler function block. Press Enter to load. Existing profiles in the in...

Setpoint Profiler Video Recorder – User Manual 193 Table 5-5 Edit Profile Prompts Prompt Range/Selections Definition RAMP TYPE VAL/DUR, TIME, RATE, EXTERNAL See 4 types of ramp segments on page 178. TIME UNITS SECS, MINS, HOURS Select the time units to be used by all segments of the profile. EDIT SE...

Setpoint Profiler Video Recorder – User Manual 194 Table 5-5 Edit Profile Prompts (continued) Prompt Range/Selections Definition AUTO CYCLE OFF, ON Select ON to have the profile (or batch phase if defined) repeat AUTO CYCLE COUNT times. Automatically re-runs the profile when ON. The parameter AUTO C...

Setpoint Profiler Video Recorder – User Manual 195 Table 5-5 Edit Profile Prompts (continued) Prompt Range/Selections Definition TIME MULTIPLIER Number Time Multiplier determines the speed at which the profiler will run when in Fast Forward mode. It is used for testing the profiler’s execution. See ...

Setpoint Profiler Video Recorder – User Manual 196 Editing Segments Use the following prompts to map out each segment’s value, time, and events. Up to 63 segments are programmable per profile. Table 5-6 Edit Segments Prompts Prompt Range/Selections Definition NEXT SEGMENT Select this to edit the nex...

Setpoint Profiler Video Recorder – User Manual 197 5.5 How to load and run a profiler Overview From the Setpoint Profile Trend’s menu you can: • load a profiler from memory • load a profiler from storage media • start a profiler • hold a profiler • reset a profiler • advance a profiler • shut down a...

Setpoint Profiler Video Recorder – User Manual 198 ATTENTION The following procedures assume the instrument has been programmed to display the Setpoint Profiler as a trend. To program displays, see section 4.18 Program Displays. How to load programs from memory using Online menu Programs stored in m...

Setpoint Profiler Video Recorder – User Manual 199 Table 5-8 Procedure To Load A Program From Memory Using Online Menu Step Action Result/Notes 1 Press the Display button to change to online mode. An online display is shown. 2 Press the Menu button to display the online menu. Online menu is displaye...

Setpoint Profiler Video Recorder – User Manual 200 How programs are stored on a disk Programs are saved to disk as a file name, number, and .LNS extension. Unlike memory storage, you can specify which profiles you want stored as a program. Disk capacity depends on the number of profiles in the progr...

Setpoint Profiler Video Recorder – User Manual 201 How to load a program from disk Table 5-12 Procedure To Load A Program From Disk Step Action Result/Notes 1 Press the Display button to change to online mode. An online display is shown. 2 Press the Menu button to display the online menu. Online men...

Setpoint Profiler Video Recorder – User Manual 202 How to start a profiler A profiler can be started from the Ready, Hold or End state. Table 5-13 Profiler Starting Procedure Step Action Result/Notes 1 Press Display button until the Setpoint Trend is displayed. SP1 PROFIL01 500.00 PV 0.00SP 0.00 0.0...

Setpoint Profiler Video Recorder – User Manual 203 How to hold a profiler Table 5-14 Profiler Hold Procedure Step Action Result/Notes 1 Perform steps 1 and 2 from Start procedure (Table 5-13). Profile menu is displayed. 2 Press Decrement button to move cursor to Hold. Press Enter. The profiler is he...

Setpoint Profiler Video Recorder – User Manual 204 How to advance a profiler to the next segment Table 5-16 Profiler Advance Procedure Step Action Result/Notes 1 Place profiler in Hold. See Profiler Hold procedure inTable 5-14. 2 Press Decrement button to move cursor to Advance. Press Enter. Profile...

Setpoint Profiler Video Recorder – User Manual 205 How to view event status Table 5-18 Event Viewing Procedure Step Action Result/Notes 1 Perform steps 1 and 2 from Start procedure (Table 5-13). Profile menu is displayed. 2 Press Decrement button to move cursor to Events. Press Enter. Live On/Off st...

Setpoint Profiler Video Recorder – User Manual 206 How to view profiler summary display Table 5-20 Summary Viewing Procedure Step Action Result/Notes 1 Perform steps 1 and 2 from Start procedure (Table 5-13). Profiler menu is displayed. 2 Press Decrement button to move cursor to Summary. Press Enter...

Setpoint Profiler Video Recorder – User Manual 207 How to edit a profile’s segments Profile may be in Run, Ready, End, or Hold to edit segments. CAUTION For value duration ramp type, it is recommended you do not edit the currently running segment or the next segment. Doing so may prematurely termina...

Online Operations Using Primary Displays Video Recorder – User Manual 209 6. Online Operations Using Primary Displays 6.1 Overview Online operation using primary displays consists of using the buttons to view and interact with the displays that were assigned to the Display button. Pressing the Displ...

Online Operations Using Primary Displays Video Recorder – User Manual 210 6.2 Interacting With Primary Displays Interacting with Setpoint Trend Display W hen a Setpoint Trend display is shown (Figure 6-1), press the Tab key to display options for controlling the profilers execution. See Section 5.5 ...

Online Operations Using Primary Displays Video Recorder – User Manual 211 Interacting with Live or Replay Trends W ith a live vertical or horizontal trend on the display, press Tab key to access the Point/Detail menu. W hen replaying (stored) trends this menu is always displayed. From this menu you ...

Online Operations Using Primary Displays Video Recorder – User Manual 213 TEMP7 1941.5 DEGF 1500.0 2500.0 A ALARM 1 HIGH 12:15 11:45 11:15 2X Zoom cur s or Amount ofmagni f i cat i on Figure 6-3 Vertical Trend at 2X Zoom

Online Operations Using Primary Displays Video Recorder – User Manual 214 Interacting with Panel_4 Display To stop the rotation of the panel display on a precise point series, follow the procedure in Table 6-3. H 14 JAN 99 21:35 DEWP IM 177,6 DEG C AIR OUT 212,3 DEG F PRESSURE 55,2 PSI SY1 OFF Figur...

Online Operations Using Primary Displays Video Recorder – User Manual 215 Interacting with Loop Displays LOOP 1 SP1 11/1512:15 PV SP OUT DEV 2205.00 2000.00 83.5% 205.00 A D DISK FULL Digital Loop(LOOP_DIG) AUTO Loop with Bar Graph (LOOP_BAR) LOOP 1 SP1 11/1512:15 2500.00 1500.00 PV 2205.00SP 2000.0...

Online Operations Using Primary Displays Video Recorder – User Manual 216 Table 6-5 Interacting With Loop Displays To perform this action Do these steps Move the cursor box to another area of the display Press the Tab key to move the cursor to the Loop Tag at the top of the display, then to the setp...

Online Operations Using Primary Displays Video Recorder – User Manual 217 6.3 Display Messages and Symbols Overview Messages and symbols will appear in different areas of the display to inform the operator of a variety of conditions. The area across the bottom of the display (Figure 6-6) is reserved...

Online Operations Using Primary Displays Video Recorder – User Manual 218 Description of Messages and Symbols Table 6-6 Messages and Symbols at Bottom of Display Message/Symbol Color Description A A A A A followed by text description of alarm Red An active alarm exists. Flashes while unacknowledged....

Online Operations Using Primary Displays Video Recorder – User Manual 219 Table 6-6 Messages and Symbols at Bottom of Display (continued) Message/Symbol Color Description GENERAL ERROR Yellow This message will appear if the instrument encounters any error not mentioned above. S Yellow Located in bot...

Online Operation Using Menus Video Recorder – User Manual 221 7. Online Operation Using Menus 7.1 Overview Online operation involves interacting with displays and with menus. This section describes how to interact with the online menus. The Online Menu is accessed by pressing the Display button, the...

Online Operation Using Menus Video Recorder – User Manual 222 7.2 Data Storage Overview Data Storage lets you store trend data, unit data, alarms, events, and diagnostics for later review onscreen or on a PC with SDA software or the TrendManager Pro V5 software suite. Setup and configuration of Data...

Online Operation Using Menus Video Recorder – User Manual 223 How data is stored To provide continuity of storage when the disk is removed, the data storage feature buffers data internally for a period of time based on the storage rate and amount of storage data. Since storage files and Setpoint pro...

Online Operation Using Menus Video Recorder – User Manual 224 Initialization errors If an initialization error occurs, one of the following messages may appear. Error message Definition BEZEL OPEN Disk use is not permitted while the front panel bezel is open. The bezel must be closed and latched. W ...

Online Operation Using Menus Video Recorder – User Manual 225 Starting and stopping storage Data Storage can be started and stopped three ways. At the highest level, the ENABLE STORAGE menu item enables or disables all data storage. At the next highest level, EXTERNAL ENABLE enables or disables stor...

Online Operation Using Menus Video Recorder – User Manual 226 Checking Data Storage Status The Data Storage Status display is accessed from the Online data storage online menu. It is also accessed by pressing any display button, if the button has this display assigned to it. See Figure 7-1. DATA STO...

Online Operation Using Menus Video Recorder – User Manual 227 ATTENTION If you are replaying data from a “non-current disk,” keep in mind that the instrument will continue acquiring data and holding it temporarily in its active memory (RAM) until you insert a proper disk for storage. If you spend to...

Online Operation Using Menus Video Recorder – User Manual 228 7.3 Access Summaries Summaries are available for all points, alarms and diagnostics in the instrument. Display alarm summary Alarms are set up as part of the instrument configuration procedure (Section 4.13). Up to 12 alarms can be config...

Online Operation Using Menus Video Recorder – User Manual 229 What happens during an alarm • A flashing red alarm indicator appears on the bottom of all screens. (The alarm must be acknowledged to stop the flashing.) On displays where the alarm point appears, the value is red and a red indicator app...

Online Operation Using Menus Video Recorder – User Manual 230 What happens during a diagnostic • A flashing blue diagnostic indicator will appear on the bottom of the screen. • The diagnostic message will be entered into the diagnostic summary which can be viewed at any time. The summary contains ea...

Online Operation Using Menus Video Recorder – User Manual 231 Table 7-8 Delete All Diagnostics Procedure Step Action 1 Select ACCESS SUMMARIES from the Main On-Line Menu. 2 Select DELETE ALL DIAGNOSTICS and press Enter to delete all diagnostics from the summary. 3 Press Menu or Display buttons to ex...

Online Operation Using Menus Video Recorder – User Manual 234 7.5 Setpoint Profiles For instructions on this menu, see Section 5.4 How to set up a profiler, Tables 5-4 and 5-5. For instructions on common operator tasks with the Setpoint Profiler, see Section 5.5.

Online Operation Using Menus Video Recorder – User Manual 235 7.6 Tune Loop This option lets you tune (change) various loop parameters online. These tunable parameters depend on the loop type in use and are described in Section 4.8, Program Control Loops. Also, the following menu choices are availab...

Online Operation Using Menus Video Recorder – User Manual 237 Table 7-9 Tune Loop Prompts (continued) Prompt Range/Selections Definition DISPLAY TUNING TREND Select this to display the actual tuning trend with PV and setpoint (Figure 7-2). Data collection for this trend display will continue as long...

Online Operation Using Menus Video Recorder – User Manual 238 Pretune Loop Pretune calculates optimum values for a loop's Proportional Band/Gain, Reset and Rate by analyzing the reaction of the loop to a "step change" in setpoint or output. After these new tuning values have been calculated ...

Online Operation Using Menus Video Recorder – User Manual 239 Table 7-11 Pretune STOPPED Prompts (continued) Prompt Range/Selections Definition OUTPUT SIZE -100 to +100 Appears if loop is in Manual. Enter the largest change in output (+ or -), in engineering units, that the process will tolerate. Th...

Online Operation Using Menus Video Recorder – User Manual 240 Table 7-12 Pretune IDENTIFYING & CALCULATING Prompts (continued) Prompt Definition SETPOINT Current working set point value of the loop being tuned. This is a read-only prompt. RUN TIME Elapsed time since pretune was started. This is ...

Online Operation Using Menus Video Recorder – User Manual 241 Pretune Abort messages One of the following messages is displayed when an unusual event has aborted the pretune. “PTA” means “Pretune Abort.” Table 7-14 Pretune Abort Messages Message Meaning/User action required PTA-W ARM START A warm st...

Online Operation Using Menus Video Recorder – User Manual 242 7.7 Set Mode Select this item to change the operating mode of the instrument to Program or Maintenance. These operating modes are discussed in Sections 4, 5, and 8. 7.8 Review Programming This item is visible only if enabled under Enable ...

Maintenance Video Recorder – User Manual 244 What’s in this section The following topics are explained in this section. Topic Page Routine Maintenance 245 Set Mode 245 Calibrate Analog Inputs 245 AO Module Calibration 246 Off-line Diagnostics 247 Database Services 248 Reset Unit 248 Product Informat...

Maintenance Video Recorder – User Manual 245 8.2 Routine Maintenance CAUTION Calibrate the instrument routinely to ensure conformity to specifications. Calibration is to be performed by qualified service personnel only. Clean the front panel with a damp cloth. If needed, use a detergent containing n...

Maintenance Video Recorder – User Manual 246 Additional calibration selections allow you to perform other calibration procedures: CALIBRATE REFERENCE JUNCTIONS – for calibrating the two Cold Junction (CJ) references on AI module. COPY ANALOG INPUT CALIBRATION – for copying calibration values from on...

Maintenance Video Recorder – User Manual 247 WARNING Disconnect power to all terminals before connecting or disconnecting calibration leads. Hazardous voltage is present on the mains terminals and may be present on other terminals. More than one switch may be required to de-energize the unit before ...

Maintenance Video Recorder – User Manual 248 8.7 Database Services The following table describes the prompts. Table 8-4 Database Services Prompts Prompt Function CLEAR ALL MEMORY Clears the Instrument memory of all programming, tuning data, setups, etc. and restores the original factory-set default ...

Maintenance Video Recorder – User Manual 249 8.11 Warm Start Time The instrument will start up in one of three modes based on the length of time power is off. First Time Start First time start occurs when the unit is being powered up for the first time or when the memory clear services maintenance r...

Diagnostic and error messages Video Recorder – User Manual 251 9. Diagnostic and error messages 9.1 Diagnostic Messages The instrument executes diagnostic routines during instrument start-up and during maintenance procedures such as calibration. It also monitors online operation for both process fau...

Diagnostic and error messages Video Recorder – User Manual 252 Internal error messages In addition to diagnostic messages, error messages are presented to indicate an internal fault. To correct the problem, Table 9-2 lists suggested actions you should take, in the order you should take them. To ackn...

Diagnostic and error messages Video Recorder – User Manual 254 9.2 Loop Error Indicators When a loop's PV, SP2, or other parameter fails, the loop switches to its default/failsafe condition, indicated by certain display symbols flashing. To return the loop to its desired condition, correct the failu...

Diagnostic and error messages Video Recorder – User Manual 255 9.3 Error Messages Overview Sometimes errors occur while you are programming or loading a configuration into your instrument. In most cases the instrument displays a descriptive error message. For example, if you try to program a functio...

Diagnostic and error messages Video Recorder – User Manual 258 Table 9-4 Error Messages (continued) Error Description User Action Trend Has Too Many Points For Rate Selected Data Storage cannot store more than 3 points at 1/4 second scan rate. Change number of points to be compatible with scan rate....

Parts Video Recorder – User Manual 259 10. Parts Table 10-1 Parts Kit Description Kit Part Number CK N° ELECTRONIC SOFTWARE Power supply 46190250-502 189 HMI board 46193301-501 241 CPU board 46193304-501 242 Interconnection board 46190326-502 243 Relay output board with terminals 46190308-501 192 DC...

Parts Video Recorder – User Manual 260 Kit Description Kit Part Number CK N° Backlight 46193065-501 246 Cable of LCD screen 46193261-501 247 Door switch 46193112-501 250 Kit Description Kit Part Number CK N° MISCELLANEOUS Terminal block (for low voltage inputs) 46190202-501 201 Terminal block (for a...

Door complete with LCD, glass and latch - 46193090-501Door complete with LCD, glass and lock - 46193090-502Door complete with LCD, plastic window and latch - 46193090-503Door complete with LCD, plastic window and lock - 46193090-504 Portable case - 46190112-501Spare case galvanised - 46190104-501Spa...

Appendix A Video Recorder – User Manual 263 Appendix A A.1 Security Bypass Procedure Overview Your instrument has a security bypass code which allows you to enter secured areas of the product.. Use this bypass code if you have forgotten or lost the master and/or operator security code. Bypass proced...

Safety Video Recorder – User Manual 265 SIKKERHESKRAV DA2I-6063 ! For at undgå elektrisk stød med mulighed for personskade, skal alle sikkerhedsbestemmelser i denne manual følges nøje. Dette symbol advarer brugeren om en potentiel berøringsfare, såfremt der kan være adgang til den livsfarlige netspæ...

Safety Video Recorder – User Manual 266 VEILIGHEIDSVEREISTEN DU2I-6063 ! Ter vermindering van het gevaar van elektrische schokken die lichamelijk letsel kunnen veroorzaken, dient u alle veiligheidsaanwijzingen in dit dokument te volgen. Dit symbool waarschuwt de gebruiker voor een potentieel schokge...

Safety Video Recorder – User Manual 267 TURVALLISUUSMÄÄRÄYKSET FI2I-6063 ! Noudata tämän ohjeen kaikkia turvaohjeita välttääksesi sähkötapaturman vaaraa. Tämä merkki varoittaa käyttäjää sähköiskun vaarasta paikassa, missä voi koskettaa vaarallisia jännitteitä. Suojamaaliitin. Kytke maadoitsjohdin tä...

Safety Video Recorder – User Manual 268 CONSIGNES DE SECURITE FR2I-6063 ! Pour réduire tout risque de décharge électrique qui pourrait provoquer une lésion corporelle, respectez toutes les consignes de sécurité de cette documentation. Ce symbole avertit l'utilisateur d'un risque électrique potentiel...

Safety Video Recorder – User Manual 269 SICHERHEITSHINWEISE GE2I-6063 ! Befolgen Sie alle Sicherheitshinweise in diesen Unterlagen, um das Risiko eines Stromschlags zu verringern, der zu Körperverletzung führen kann. Dieses Symbol warnt den Benutzer vor eventueller Berührungsgefahr, wo lebensgefährl...

Safety Video Recorder – User Manual 270 ΑΠΑΙΤΗΣΕΙΣ ΑΣΦΑΛΕΙΑΣ ΓΡ2Ι−6063 ΓΡ2Ι−6063 ΓΡ2Ι−6063 ΓΡ2Ι−6063 ! Για την αποφυγή του κινδύνου ηλεκτροπληξίας που θα µ πορούσε να προκαλέσει προσωπικό τραυ µ ατισ µ ό , ακολουθείστε όλες τις υποδείξεις ασφαλείας αυτών των οδηγιών . Το σύ µ βολο αυτό προειδοποιεί ...

Safety Video Recorder – User Manual 271 NORME DI SICUREZZA IT2I-6063 ! Per ridurre i rischi di scariche elettriche che potrebbero causare alle persone, seguire tutte le precauzioni circa la sicurezza indicate in questa documentazione. Questo simbolo avverte del pericolo di scossa elettrica nelle are...

Safety Video Recorder – User Manual 272 SIKKERHETSKRAV NO2I-6063 ! Følg alle retningslinjene i dette dokumentet, slik at du reduserer risikoen for elektrisk støt og mulige personskader. Dette symbolet advarer brukeren om tilgjengelige terminaler med farlige spenninger og en potensiell fare for elekt...

Safety Video Recorder – User Manual 273 INSTRUÇÕES DE SEGURANÇA PO2I-6063 ! Para reduzir o risco de choque eléctrico que pode causar danos corporais, seguir todas as normas de segurança contidas nesta documentação. Este símbolo avisa o utilizador sobre um eventual perigo de choque quando são acessív...

Safety Video Recorder – User Manual 274 NORMAS DE SEGURIDAD SP2I-6063 ! Para reducir el riesgo de choque eléctrico el cual podría causar lesiones personales, seguir todas las indicaciones de este documento. Este símbolo previene al usuario de un riesgo potencial de descarga cuando se puede acceder a...

Safety Video Recorder – User Manual 275 SÄKERHETSFÖRESKRIFTER SW2I-6063 ! För att reducera riskerna av elektriska chocker som kan orsaka personskador, följ alla säkerhetsföreskrifter i denna dokumentation. Denna symbol varnar användaren för risk för elchock vid tillfällig åtkomst av spänningsförande...

Index Video Recorder – User Manual 277 Index A Action State ................................................ 104, 105 Advancing profile ................................................ 204 Alarm acknowledging ................................................ 229 edit setpoints ..........................

Index 278 Video Recorder – User Manual E Edit Alarm Setpoints ........................................... 232 Edit Constants .................................................... 232 Editing profile segments ..................................... 207 Electrical Units .....................................

Index Video Recorder – User Manual 279 P Panel display interacting with................................................ 214 Parts ................................................................... 259 Pretune Abort messages.............................................. 241 COMPLETE menu ..............

ARGENTINA Honeywell S.A.I.C. Belgrano 1156 Buenos Aires Argentina Tel. : 54 1 383 9290 ASIA PACIFIC Honeywell Asia Pacific Inc. Room 3213-3225 Sun Kung Kai Centre N° 30 Harbour Road Wanchai Hong Kong Tel. : 852 829 82 98 AUSTRALIA Honeywell Limited 5 Thomas Holt Drive North Ryde Sydney Nsw Australia...

Video Recorder – User Manual v Contents 1. INTRODUCTION ................................................................................................................ 1 1.1 Video Recorder Overview ........................................................................................................

Video Recorder – User Manual vii 7. ONLINE OPERATION USING MENUS .......................................................................... 221 7.1 Overview ..................................................................................................................................... 221 7.2 D...

viii Video Recorder – User Manual TABLES Table 1-1 Specifications........................................................................................................................................ 2 Table 1-2 Analog Input Accuracy--Linear types .....................................................

Video Recorder – User Manual xi Figures Figure 1-1 Video Recorder .............................................................................................................................. 1 Figure 1-2 Video Recorder Model Number .....................................................................

Introduction Video Recorder - User Manual 1 1. Introduction 1.1 Video Recorder Overview The Video Recorder (Figure 1-1) is part of the family of multi-point, multi-function video products. The instrument offers display versatility, flexible data storage, up to 8 control loops, each one can run its o...

Introduction Video recorder – User Manual 2 1.2 Specifications Table 1-1 Specifications Physical Enclosure Metal case and rugged die cast aluminium door and frame. High impact resistant polycarbonate keypad and glass or polycarbonate window. IP55 rating (NEMA 3) from front panel. Mounting (Panel) 40...

Introduction Video Recorder - User Manual 3 Table 1-1 Specifications (continued) Program Capability Number of Programs Memory can store 96 programs for a single channel programmer, 48 programs for a dual channel programmer, 32 programs for a three channel programmer, and 24 for a four channel progra...

Introduction Video recorder – User Manual 4 Table 1-1 Specifications (continued) Universal Analog Inputs Number 4 per module, up to 12 modules per video recorder Input Types mV, V, mA, T/C, RTD, pyrometers Signal source Thermocouple with cold junction compensation Line resistance up to 1000 ohms, T/...

Introduction Video Recorder - User Manual 5 Table 1-1 Specifications (continued) Input Impedance 51K 5.6K Input Current 0.9 mA @ 100 Vac 1.1 mA @ 12 Vdc 3.2 mA @ 24 Vdc Minimum ON Current 0.3 mA 0.3 mA Maximum OFF Current 0.15 mA 0.2 mA Base Power Required* 50 mA maximum 50 mA maximum OFF to ON Resp...

Introduction Video recorder – User Manual 6 Table 1-1 Specifications (continued) Time Proportional Outputs (TPO) on digital output Time Resolution Equals the Scan Cycle time of the recorder. Module Only Digital outputs 1 to 5 can be configured as DAT outputs. Synchronization Individual TPOs are not ...

Introduction Video Recorder - User Manual 7 Table 1-1 Specifications (continued) Analog input accuracy and rated limits Accuracy Reference conditions Temperature = 23°C ± 2°C (73°F ± 3°F) Humidity = 65% RH ± 5% Line voltage = Nominal ± 1% Source resistance = 0 ohm Series mode and common mode = 0 V F...

Introduction Video recorder – User Manual 10 1.3 Model Selection Guide This table helps you to identify correctly the unit in front of you. Please refer to the product label and verify that you have the right unit. Select the desired key number. The mark to the right shows the selection available. A...

Installation Video Recorder - User Manual 13 2. Installation What’s in this section? The following topics are covered in this section. Topic Page Warning 13 Unpacking 14 Panel mounting the video recorder 15 Wiring the video recorder 17 Terminal connections 19 NOTICE If this instrument is used in a m...

Installation Video Recorder - User Manual 14 2.2 Unpacking Examine the shipping container carefully. If there are visible signs of damage, notify the carrier and your local sales office immediately. If there is no visible damage, compare the contents with the packing list. Notify your local sales of...

Installation Video Recorder - User Manual 15 2.3 Panel mounting the video recorder 2.3.1 Recommendations This video recorder is designed to operate under specific conditions. If you need more information, refer to the product specification sheet. 2.3.2 External dimensions and cut-out Prepare panel c...

Installation Video Recorder - User Manual 16 2.3.3 Installing the video recorder To install the video recorder, follow the figure below: Step 1 : Remove rear cover and wire access holes Step 2 : Insert video recorder through the panel cutout Step 3 : Attach mounting brackets to the sides of the vide...

Installation Video Recorder - User Manual 17 NOTE : When installing the video recorder, the following limits should be respected: - 15 Deg + 15 Deg Mounting angle limits 2.4 Wiring the video recorder 2.4.1 Recommendations CAUTION • All wiring must be in accordance with local electrical codes and sho...

Installation Video Recorder - User Manual 18 • EXAMPLE: Rep. A: Cable retaining bracket (46210075-501) Rep. B: Grounding screw Rep. C: Clamp Rep. D: Shielded cable (inputs) Rep. E: External grounding cable • The use of spade terminals on all wiring is recommended. A A B E A C D

Installation Video Recorder - User Manual 19 2.5 Terminal connections 2.5.1 Rear cover The rear cover protects the I/O boards terminal connectors. On the rear cover, a drawing reminds the user of the terminals use. Positions AI = Analog input AO = Analog output DI = Digital input DO = Digital output...

Installation Video Recorder - User Manual 20 Removing the rear cover grants access to the terminals location: Step A : Turn off power Step B : Loosen screws holding rear cover Step C : Slide rear cover to the left C Step D: Remove rear cover B D

Installation Video Recorder - User Manual 21 2.5.2 Inserting and extracting inputs and outputs board: Steps A and B show how to insert or extract a board from the video recorder. To extract a board: Step A then Step B. To insert a board: Step B then Step A. 2 1 1 Step A (1) Press down on terminal bl...

Installation Video Recorder - User Manual 22 2.5.3 Analog input boards A universal Analog Input board accepts a variety of input signals from field devices. Figure 2-1 illustrates the terminal block connections for the various inputs. One AI board can be configured to accept multiple input types. Ta...

Installation Video Recorder - User Manual 23 2.5.4 Digital Inputs Boards Three types of Digital Input (DI) boards accept three types of input signals. 1. Logic Input 2. DC Input 3. AC Input Each type is described on the following pages. Figure 2-3 shows the terminal block connections for all DI boar...

Installation Video Recorder - User Manual 24 C h a n n e l 4 C h a n n e l 3 C h a n n e l 2 C h a n n e l 1 4 t o 2 0 m A o u t p u t G r o u n d T e r m i n a l + - L o a d + - 2 4 V 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 2 S lo t I D NOTE - Channels not used as analog outputs can be used to supply a trans...

Installation Video Recorder - User Manual 25 Figure 2-5 DO Board Terminal Block Connections The Digital Output board with relay outputs contain jumpers to set the de-energized state of the relay contacts. The relays are factory set to Normally Closed (NC) for each output on the relay output board, T...

Installation Video Recorder - User Manual 26 11 12 10 NO NC ! 8 9 7 5 6 4 2 3 1 Digital Output Board S1 NC1 N O 1 S2 NC2 N O 2 S3 NC3 N O 3 S4 NC4 N O 4 S5 NC5 N O 5 S6 NC6 N O 6 NC NO Normally OpenContacts Normally Closed Contacts Figure 2-6 DO Board Relay Contact Setting 2.5.7 Wiring communication...

Installation Video Recorder - User Manual 27 2.5.7.1 RS232 wiring configuration VIDEO RECORDER Figure 2-7 RS232 wiring configuration 2.5.7.1.1 Switch configuration RS232 LEFT a wa y fro m PC b o a rd RIG HT to wa rd PC b o a rd 1 2 3

Installation Video Recorder - User Manual 28 2.5.7.1.2 Interface connector • With DB9 connector Interface cable connectors pin arrangement and signal functions. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 4 3 2 1 9 8 7 6 VIDEO RECORDER SIDE DB25 male connector face view PC SI...

Installation Video Recorder - User Manual 29 • With DB25 connector Interface cable connectors pin arrangement and signal functions. VIDEO RECORDER SIDE DB25 male connector face view PC SIDE DB25 female connector face view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 13 12 11 10 ...

Installation Video Recorder - User Manual 30 2.5.7.2 RS422 wiring configuration VIDEO RECORDER VIDEO RECORDER VIDEO RECORDER Figure 2-8 RS422 wiring configuration 2.5.7.2.1 Switch configuration LEFT a wa y fro m PC b o a rd RIG HT to wa rd PC b o a rd RS422 1 2 3

Installation Video Recorder - User Manual 31 2.5.7.2.2 Interface connector TOP SIDE BOTTOM SIDE RX B (+) TX A (-) TXB (+) RXA (-) Figure 2-9 RS422 Inferface connections 2.5.7.3 RS485 (2 wires) wiring configuration VIDEO RECORDER VIDEO RECORDER VIDEO RECORDER Figure 2-10 RS485 wiring configuration

Installation Video Recorder - User Manual 32 2.5.7.3.1 Switch configuration 1 2 3 LEFT away from PC board RIGHT toward PC board RS485 2.5.7.3.2 Interface connector TOP SIDE BOTTOM SIDE RX/TXB (+) RX/TXA (-) Figure 2-11 Interface connector

Installation Video Recorder - User Manual 33 2.5.7.4 Connecting the RS422/485 link to a computer The VRX180 video recorder with the RS422/485 Communications option can be connected your computer using one of two arrangements : • Wired to an RS422/485 compatible serial port (if the computer is equipp...

Programming and Operating Concepts Video Recorder – User Manual 35 3. Programming and Operating Concepts and Procedures 3.1 Overview This section explains the instrument’s programming and operating concepts and procedures. Read and understand this section before attempting to program and operate you...

Programming and Operating Concepts Video Recorder – User Manual 36 3.4 Menu Navigation Moving between the Program, Online, and Maintenance modes of the instrument is accomplished through use of the instrument’s Menu, Up Arrow, Down Arrow, and Enter keys located on its front door. Refer to Figure 3-1...

Programming and Operating Concepts Video Recorder – User Manual 37 A more detailed explanation of the function of each button appears in Section 3.5. To develop a feel for navigating between modes, power up the instrument and perform the sequence of steps that follows. Upon powering up the instrumen...

Programming and Operating Concepts Video Recorder – User Manual 38 Once within the mode selected in Step 5, scroll through the mode’s MAIN MENU using the Up Arrow and Down Arrow buttons. Verify each menu choice as indicated in Figure 3-2. Repeat Steps 3 through 6 for the last of the three mode selec...

Programming and Operating Concepts Video Recorder – User Manual 39 SET MO DE PROGRAM L ABELS ANALOG INPUTS CO NTROL LO OPS ANAL OG O UT PUTS DI SCRETE INPUTS DISCRETE OUTPUTS CALCUL AT ED VAL UES AL ARMS TO TALI ZERS PRO FI LES CO NST ANTS DISPLAYS F EATURES SECURITY SERIAL COMMUNICATI ONS CLOCK L O...

Programming and Operating Concepts Video Recorder – User Manual 40 MAIN MENU - MAINTENANCE SET MODE MAINTENANCE CALIBRATE ANALOG INPUTS CALIBRATE ANALOG OUTPUTS OFF-LINE DIAGNOSTICS DATABASE SERVICES RESET UNIT PRODUCT INFORMATION MAINS FREQUENCY WARM START TIME DEMO CALIBRATE ANALOG INPUTS CALIBRAT...

Programming and Operating Concepts Video Recorder – User Manual 41 3.5 Button functions In all modes, the instrument is operated by using the front panel buttons to view and select items from menus and displays. Table 3-1 describes each panel button and its functions. Table 3-1 Button Functions Symb...

Programming and Operating Concepts Video Recorder – User Manual 42 Table 3-1 Button functions (continued) Symbol Name Function Operating mode in which function applies Program Online Maint Down Arrow/ Next • Moves cursor down a list/menu. • When selecting a number, letter, or decimal point position,...

Programming and Operating Concepts Video Recorder – User Manual 43 Table 3-1 Button functions (continued) Symbol Name Function Operating mode in which function applies Program Online Maint 1 Display 1 From any display or menu, pressing this button changes the instrument to online mode* and accesses ...

Programming and Operating Concepts Video Recorder – User Manual 44 Table 3-1 Button functions (continued) Symbol Name Function Operating mode in which function applies Program Online Maint Auto/ Manual • In a loop display, toggles loop between Auto and Manual modes (loop's Force Remote Manual discre...

Programming and Operating Concepts Video Recorder – User Manual 45 3.6 Text Entry From External Sources QWERTY keyboard To use a keyboard to enter text such as labels, numbers, and equations, connect an AT Qwerty keyboard to the mini DIN connector. See Table 3-2 for key functions. The instrument’s c...

Programming and Operating Concepts Video Recorder – User Manual 46 Table 3-2 QWERTY Key Equivalents (continued) Button QWERTY key Function F1 • Moves cursor around displays. • Accesses Point/Details menu. F1 F5 Initiates a discrete action programmed to this key, such as Starting a Setpoint Profile o...

Programming and Operating Concepts Video Recorder – User Manual 47 3.7 Connecting a keyboard or a barcode reader The mini DIN connector is located on the front door of the instrument. Lift the rubber cap (1) to connect the mini DIN connector (2) 1 2 Figure 3-6 Connection of a keyboard or a barcode r...

Programming and Operating Concepts Video Recorder – User Manual 48 3.8 Installing and removing a floppy disk To install or remove a floppy disk from the instrument, open the door as described in the following drawings. NOTE : recording on the disk stops when door is open. Open the door latch Door wi...

Programming and Operating Concepts Video Recorder – User Manual 49 3.9 Definition of Function Blocks Definition A function block is a unit of software that performs a set of operations on its input parameters and function block parameters and produces output parameters . These output parameters can ...

Programming and Operating Concepts Video Recorder – User Manual 50 Table 3-3 Function Block Types Function block name Type Maximum available* Purpose Alarm AL 96 Causes alarms under specified conditions. Analog Input AI 48 Interfaces with measuring input hardware (thermocouple, RTD, mA, volts). Anal...

Programming and Operating Concepts Video Recorder – User Manual 51 3.10 Components of function blocks The three components of a function block are: Input parameter(s) Function block parameter(s) Output parameter(s). Figure 3-7 shows the function block Alarm #1’s components. In pu t p ar am e te r Ou...

Programming and Operating Concepts Video Recorder – User Manual 52 Function block parameter A function block parameter’s data is contained within the block. When you are programming a function block and are not given a choice of PARM, you are programming a function block parameter. Typical choices w...

Programming and Operating Concepts Video Recorder – User Manual 53 Table 3-4 Function Block Parameter Designators Function Block Type Function Block Name Output code Parameter Name Parameter Type AI Analog Input OV Output Value Analog SY System Parameter RT AG AH AL DF DG SF SW AX DX F1 F2 F3 F4 F5 ...

Programming and Operating Concepts Video Recorder – User Manual 55 3.11 How to program input parameters A function block has two types of programmable parameters: input parameters and function block parameters. When in a function block’s Program menu, if a menu item has choices OFF, a number, or PAR...

Programming and Operating Concepts Video Recorder – User Manual 56 LP 2 OV 2-character output code OV OSBCSee Table 3-4 for all choices. Channel number of function block Type offunction block Choices: AI - Analog InputAL - AlarmAO - Analog Output CV - Calculated ValueCN - ConstantDI - Discrete Input...

Programming and Operating Concepts Video Recorder – User Manual 57 Table 3-6 Example Number Selection Procedure Using Front Panel Buttons Step Action 1 In the Program Control Loops menu, select LOOP #2. 2 Consult the Program Control Loops section of this manual to learn about the menu item you wish ...

Programming and Operating Concepts Video Recorder – User Manual 58 ATTENTION Note the difference between programming a discrete parameter with OFF and programming it with a 0. “OFF” means “not connected”; 0 means “off state”. 3.12 How to program function block parameters The second type of programma...

Programming and Operating Concepts Video Recorder – User Manual 59 Table 3-9 Function Block Configuration Procedure (continued) Step Action 4 Program the function block’s other items as desired. Other items include decimal point positions, descriptor, tag, and various labels for identifying the func...

Programming and Operating Concepts Video Recorder – User Manual 60 3.14 How to program common configurations Being able to diagram a control configuration in terms of function blocks makes it easier to program and configure your instrument for its intended process control application. This function ...

Programming and Operating Concepts Video Recorder – User Manual 61 1. Diagram the function blocks To configure this application using the instrument, your task is to build up a simple current control loop. Note that this control loop must monitor and control the temperature of the furnace zone to a ...

Programming and Operating Concepts Video Recorder – User Manual 62 3. Label output parameters The second part in labeling each function block is to denote the blocks’ major input and output parameters. Each of these parameters will correspond to actual menu settings that you program on the instrumen...

Programming and Operating Concepts Video Recorder – User Manual 63 AI1 TYPE J THERMOCOUPLE AI1 OV INPUT TYPE = J RANGE LOW = 0 RANGE HIGH = 1000 LP1 PV LP1 OV TYPE = STANDARD SP1 = 500 GAIN = 10 RESET = 1 RATE = 0 AO1 IN 4 TO 20 mA OUTPUT TYPE = CAT IN LOW LIMIT = 0 IN HIGH LIMIT = 100 OUT LOW LIMIT...

Programming and Operating Concepts Video Recorder – User Manual 64 6. Draw the Feedback connection To fully complete the function block diagram, one final and very important interconnection must be drawn. In setting up control loops in this instrument, a feedback path must be specified between the l...

Programming and Operating Concepts Video Recorder – User Manual 65 Time Proportioning Relay Driven Pump A second control scheme is to use a relay to produce a time proportioning or Duration Adjusting Type (DAT) control signal. Such an application is depicted in Figure 3-17. P V 4.00S P 7.00O UT 90.5...

Programming and Operating Concepts Video Recorder – User Manual 66 From Figure 3-18, the instrument’s AI1 function block will essentially process the 4 to 20 mA transmitter signal to generate a pH measurement. This measurement will be “AI1 OV” which, in turn, will be applied to LP1’s process variabl...

Programming and Operating Concepts Video Recorder – User Manual 67 In Figure 3-20, the analog input function block AI1 is depicted processing the resistance values produced by the RTD. The resulting water temperature measurements (AI1 OV) are then fed to the process variable input (PV) of the LP1 co...

Programming and Operating Concepts Video Recorder – User Manual 68 Cascade Control An example of a cascade control application is featured in Figure 3-21. Cascade control is typically used when two process values must be simultaneously controlled, with one process value directly influencing the beha...

Programming and Operating Concepts Video Recorder – User Manual 69 AI1 REACTION VESSEL THERMOCOUPLE AI1 OV LP1 PV LP1 OV TYPE = CAS_PSP1 = 1234.5 FB AO1 IN 4 TO 20 mA LP2 SP2 LP2 OV TYPE = CAS_S FB PV AI2 OIL THERMOCOUPLE AI2 OV LP2 BC AO1 BC NOTE: 1) SP1 is desired reaction vessel temperature. 2) S...

Programming and Operating Concepts Video Recorder – User Manual 70 Set Point Profile Implementation By definition, set point profiles are essentially user specified plots of process values against time. These plots are characterized by “segments” which are a series of intervals of varying time lengt...

Programming and Operating Concepts Video Recorder – User Manual 74 3.15 Data Storage This instrument supports either floppy 1,44 MB or 100 MB ZIP disks. Note that only DOS formatted floppy disks may be used in the instrument’s disk drive and the unit’s front door must be closed for any disk drive op...

Programming and Operating Concepts Video Recorder – User Manual 75 Performing Data Storage Configuring the instrument to store the first category, Data Storage (process and diagnostic data) is done through an Online menu entitled DATA STORAGE. All aspects of preparing a DOS formatted disk to accept ...

Programming and Operating Concepts Video Recorder – User Manual 76 Initializing a ZIP disk To activate the new data storage schedules that have been configured in the SET UP NEW SCHEDULES menu requires you to “initialize” the DOS formatted disk to which process and diagnostic data will be stored. Th...

Programming and Operating Concepts Video Recorder – User Manual 77 The next step to complete is to initialize the disk on the video recorder as you would have done normally, as explained in the «Initializing a zip disk» section, except that this time, it will take just a few seconds. Note: it is rec...

Programming and Operating Concepts Video Recorder – User Manual 78 EXAMPLES : Example #1 : 4 Live Trends all having 1 Hour Screens + 1 Data Storage Trend at 5 Seconds + 1 Data Storage Trend at 10 Seconds + 1 Live Screen. The result = ((1/12) * 4) + 1/5 + 1/10 + 1 = 1.6333 (BELOW THE LIMIT) Example #...

Programming Function Blocks and Features Video Recorder – User Manual 79 4. How To Program Function Blocks and Features 4.1 Overview This section describes all the programming procedures to get your instrument up and running, except Profiles which are discussed in Section 5. It describes the entire ...

Programming Function Blocks and Features Video Recorder – User Manual 80 4.2 Programming tips • See Section 3 for general programming procedures. • Before programming a function block’s input parameter with a CV’s (Calculated Value) output parameter, you must program the CV first; otherwise, the CV’...

Programming Function Blocks and Features Video Recorder – User Manual 81 4.3 The Program mode menu Program mode is an off-line mode for programming (configuring) the instrument. In this mode, all outputs are frozen. Table 4-1 shows the top level of the Program Mode menu with all available options. Y...

Programming Function Blocks and Features Video Recorder – User Manual 82 4.4 Frequently used programming prompts W hen programming the instrument you will see certain prompts repeatedly in different menus. These are described in Table 4-2, rather than in each menu in which they appear. Table 4-2 Fre...

Programming Function Blocks and Features Video Recorder – User Manual 84 4.6 Enter Labels Overview Labeling lets you use the front panel buttons, a QW ERTY keyboard, or barcode reader to assign custom text identifiers to most data and functions to make them easily recognized on displays. Labeling it...

Programming Function Blocks and Features Video Recorder – User Manual 85 Table 4-3 Labels for Function Blocks Prompt Range/Selections Definition DESCR Enter 16 characters maximum. Called a descriptor . Usually appears as a header or title on some displays and reports. For alarms, this is the actual ...

Programming Function Blocks and Features Video Recorder – User Manual 86 Table 4-4 Other Labels Prompt Range/Selections Definition UNIT Enter up to 16 characters to specify a label for the instrument. The unit name appears on all Data Storage floppy disks coming from this instrument. ENGINEERING UNI...

Programming Function Blocks and Features Video Recorder – User Manual 87 4.7 Program Analog Inputs To program Analog Inputs, select PROGRAM ANALOG INPUTS on the Main Program Menu. Select an AI to program. Table 4-5 Analog Input Algorithm Selection Prompt Range/Selections Definition INPUT ALGORITHM S...

Programming Function Blocks and Features Video Recorder – User Manual 88 Table 4-6 Standard Algorithm Prompts (continued) Prompt Range/Selections Definition TEMPERATURE UNIT Select C for Degrees Celsius, F for Degrees Fahrenheit, K for Kelvin, R for Rankine, or NONE. Specifies the temperature units ...

Programming Function Blocks and Features Video Recorder – User Manual 89 Custom algorithm prompts Table 4-7 describes the custom algorithm prompts. See Table 4-2 for additional prompts. These prompts appear only if CUSTOM INPUT is enabled under FEATURES. See Section 0. Table 4-7 Custom Algorithm Pro...

Programming Function Blocks and Features Video Recorder – User Manual 90 4.8 Program Control Loops Control Loop Programming Structure Programming a control loop requires configuring at least 3 function blocks: an Analog Input (AI), a loop algorithm and an Analog Output (AO). The term AO is applied t...

Programming Function Blocks and Features Video Recorder – User Manual 91 Table 4-8 Loop Characteristics (continued) Characteristic What to be aware of Split output programming requirements A splitter output type (Standard or Advanced) calculated value is used to send the Split loop output to 2 or 3 ...

Programming Function Blocks and Features Video Recorder – User Manual 92 Table 4-9 Control Loop Type Menu Selections STD ADV SPLIT ON OFF CAS P CAS S RATIO DIAT IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS IN DECIMAL POS OUT DECIMAL POS OUT...

Programming Function Blocks and Features Video Recorder – User Manual 94 Loop Menu Items Table 4-10 alphabetically describes every loop menu item. See Table 4-2 for additional prompts. Table 4-10 Loop Prompts Prompt Range/Selections Definition APPROACH HIGH Enter a value 0.1 to 100 or OFF. This func...

Programming Function Blocks and Features Video Recorder – User Manual 95 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition ENGINEERING UNITS Select letter Units of measure for values of process variable or set point which will appear on Online loop displays. FEEDBACK OFF, analog...

Programming Function Blocks and Features Video Recorder – User Manual 97 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition RATE#1 & RATE#2 0.02-10.00 minutes Modifies the loop output based on the rate of change of the process variable. The output is modified by a value that ...

Programming Function Blocks and Features Video Recorder – User Manual 98 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition RATIO SETPOINT Enter a number will equal the ratio that the ratio control loop will maintain between its process variable and a “wild variable.” The wild va...

Programming Function Blocks and Features Video Recorder – User Manual 101 4.9 Program Analog Outputs The analog outputs will be accessible if an analog output board is detected upon power up. If the instrument will be used for control, program the loops first. See Program Control Loops in Section 4....

Programming Function Blocks and Features Video Recorder – User Manual 102 Table 4-13 Analog Output Prompts Prompt Range/Selections Definition INPUT SOURCE Enter OFF, analog parameter, number as the analog output source. For a control loop, this is typically set to a control output (LP# OV). However,...

Programming Function Blocks and Features Video Recorder – User Manual 103 Table 4-13 Analog Output Prompts (continued) Prompt Range/Selections Definition MIN ON TIME OFF or ≥ 0 The minimum on time (in seconds) for the output. If the input source calls for the output to be on for less than this time,...

Programming Function Blocks and Features Video Recorder – User Manual 104 4.10 Program Discrete Inputs Discrete Input function blocks are controlled by the on/off status of the input hardware. The output of the function block, DIn OS, reflects the status of the associated input hardware. This output...

Programming Function Blocks and Features Video Recorder – User Manual 105 4.11 Program Discrete Outputs Discrete Output function blocks control the relay or open collector output hardware. The Program Discrete Outputs menu item will appear if a Discrete Outputs board is installed. ATTENTION If a dis...

Programming Function Blocks and Features Video Recorder – User Manual 106 4.12 Program Calculated Values A Calculated Value (CV) is a data point whose value is derived from calculations involving other data points. The CV Output can be analog or discrete. A CV can include other CVs in its calculatio...

Programming Function Blocks and Features Video Recorder – User Manual 107 Peak Picking This type monitors the input and determines a “peak” value reached during the specified time interval (in minutes). The peak can be chosen to be a maximum, minimum, average, or standard deviation. At the end of th...

Programming Function Blocks and Features Video Recorder – User Manual 108 Signal Select Selects one of 48 inputs based on the action and outputs it as CVn OV. Table 4-18 describes the Signal Select prompts. See Table 4-2 for additional prompts. Table 4-18 Signal Select Prompts Prompt Range/Selection...

Programming Function Blocks and Features Video Recorder – User Manual 109 Compare Compare can be used instead of an Alarm’s output to control a relay. It can also provide on/off control with hysteresis. Compares 2 inputs. Call the result of this comparison “Result”. Result is a pulse that goes ON(1)...

Programming Function Blocks and Features Video Recorder – User Manual 110 Input # 2 - Input #1 HysteresisResult switches OFF Time 1 Degree Result ON Operator GT (Greater than)Hysteresis = 2 degrees Input # 1 > Input # 2Result switches ON Result OFF Result OFF Input #2 Input #1 Figure 4-3 Compare’...

Programming Function Blocks and Features Video Recorder – User Manual 111 Table 4-20 Compare’s Condition Type and Condition Time Prompts Condition type Application If this is true then CVn OS is NONE -- Result Result Condition type Application If this is true then CVn OS is DELAY Filters short pulse...

Programming Function Blocks and Features Video Recorder – User Manual 112 Table 4-20 Compare’s Condition Type and Condition Time Prompts (continued) Condition type Application If this is true then CVn OS is PULSE Used for interfacing with slower circuits. On rising edge of Result, creates pulse leng...

Programming Function Blocks and Features Video Recorder – User Manual 113 Counter Counts the number of OFF(0)-to-ON(1) transitions of the input. This number is output as CVn OV. W hen this number reaches the Preset value, a discrete output parameter CVn OS goes ON(1) until Reset occurs. Table 4-21 d...

Programming Function Blocks and Features Video Recorder – User Manual 114 Math Performs math on up to 8 inputs using a single operator. Output is CVn OV. Division by 0 is indicated by CVn OV’s displayed value flashing 0. Table 4-22 describes the Math prompts. See Table 4-2 for additional prompts. Ta...

Programming Function Blocks and Features Video Recorder – User Manual 115 Free Form Math The output CVn OV is the result of a user-specified equation. QW ERTY keyboard may be used for easier equation entry. Table 4-23 describes the Free Form Math prompts. See Table 4-2 for additional prompts. Table ...

Programming Function Blocks and Features Video Recorder – User Manual 116 Table 4-24 Free Form Math Functions For this function or value Type this in the equation n (constant) n Negation (- n ) NEG( n ) Value of Input A A Value of Input B B Value of Input C C Value of Input D D Value of Input E E Va...

Programming Function Blocks and Features Video Recorder – User Manual 117 Logic The input or inputs are processed by a logic operator. Call the result of this logic operation “Result”. Result is a pulse that goes ON(1) when the logic is true, and OFF(0) when the logic is not true. Result is then pro...

Programming Function Blocks and Features Video Recorder – User Manual 118 Table 4-26 Logic Operators For this operator Definition if this is true then Result is AND If all programmed inputs are ON, Result is ON. All programmed inputs are ON(1) ON(1) OR If at least 1 programmed input is ON, Result is...

Programming Function Blocks and Features Video Recorder – User Manual 119 Free Form Logic Lets you enter up to 64 characters as a custom logic equation (EQ) containing inputs and logical operators. The result of this equation is called “Result”. Result is then processed according to the specified co...

Programming Function Blocks and Features Video Recorder – User Manual 120 Order of evaluation 1. Parentheses () 2. NOT 3. AND 4. OR, XOR Example equation using operators and inputs (A+B)*C computes the result of (A OR B) AND C. Table 4-28 (A OR B) AND C A B C Result 0 0 0 0 0 0 1 0 0 1 0 0 0 1 1 1 1...

Programming Function Blocks and Features Video Recorder – User Manual 121 BCD Converts up to 8 discrete inputs’ binary coded decimal into an unsigned integer and output the integer as CVn OV. For example, 00000100 = 4. On the instrument, when the enable is triggered, the set point program specified ...

Programming Function Blocks and Features Video Recorder – User Manual 122 Table 4-32 How Profiles Are Saved In Memory 1-programmer instrument 1 Profile per Program 2-programmer instrument 2 Profiles per Program 3-programmer instrument 3 Profiles per Program 4-programmer instrument 4 Profiles per Pro...

Programming Function Blocks and Features Video Recorder – User Manual 123 Function Generator This CV type can be used to characterize a valve (Figure 4-8) or an input signal (Figure 4-9). You enter a custom curve of up to 19 segments (20 X,Y coordinates). The input is compared with the X values and ...

Programming Function Blocks and Features Video Recorder – User Manual 125 Interval Timer This timer counts down from the preset value in minutes. This time remaining is CVn OV. The timer has a single discrete output CVn OS which is ON(1) while the timer is actively counting or while RESET is ON(1), ...

Programming Function Blocks and Features Video Recorder – User Manual 126 Periodic Timer Generates a discrete output pulse CVn OS which is ON(1) for 1 machine cycle (250ms, 500ms, 1 sec) at specified Start time and repeated at a specified Period thereafter. Use this to activate a discrete parameter ...

Programming Function Blocks and Features Video Recorder – User Manual 127 Table 4-35 Periodic Timer Prompts Prompt Range/Selections Definition SET UP TIMER See Table 4-36 for prompts Selects the timer format. Table 4-36 Set Up Timer Prompts Prompt Range/Selections Definition PHASE NONE, DAILY, W EEK...

Programming Function Blocks and Features Video Recorder – User Manual 128 Mass Flow By compensating for variations in fluid temperature and pressure, Mass Flow is used to obtain a more precise fluid flow measurement from an orifice plate developing a differential pressure. The output CVn OV is mass ...

Programming Function Blocks and Features Video Recorder – User Manual 129 Carbon Potential The Carbon Potential Control Function Block provides for weight percent (wt%) control of carbon in carburizing, hardening, and atmosphere generating applications. Table 4-38 Carbon Prompts Prompt Range/Selecti...

Programming Function Blocks and Features Video Recorder – User Manual 130 Figure 4-11 Typical Carbon Potential Control Configuration O 2 Probe Output %CO O 2 Probe Temp. %C Anti-SootingFactor Dewpoint Low TemperatureDiscrete CARBONPOTENTIALCONTROLCV PV SP HIGH RMAN CONSTANT AI AI AI %CCONTROL LP AO ...

Programming Function Blocks and Features Video Recorder – User Manual 131 Relative Humidity Outputs CVn OV relative humidity as a function of dry-bulb temperature, wet-bulb temperature, and atmospheric pressure. Table 4-39 describes the Relative Humidity prompts. See Table 4-2 for additional prompts...

Programming Function Blocks and Features Video Recorder – User Manual 132 Sterilization The output CVn OV is a “kill time”, F 0 , which quantifies the destruction of microorganisms during a sterilization process. F 0 represents the number of minutes after which the microorganism population is decrea...

Programming Function Blocks and Features Video Recorder – User Manual 133 Advanced Splitter Output (ADV SPLITTER) This function can be used for heat/cool applications. It splits an input into 3 independently scaled outputs: CVn_A1, CVn_A2 and CVn_A3 (Figure 4-12). For each output, when the input is ...

Programming Function Blocks and Features Video Recorder – User Manual 134 Table 4-41 Advanced Splitter Prompts Prompt Range/Selections Definition RANGE LOW RANGE HIGH OFF or number Enter the output's display limits. Output is not clamped or flashed when it exceeds these limits. INPUT OFF, analog par...

Programming Function Blocks and Features Video Recorder – User Manual 135 Standard Splitter Output (STD SPLITTER) This function can be used for heat/cool applications. It is a deadband-based splitter that divides a Split loop’s output (-100% to +100%) into two outputs CVn A1 and CVn A2, both of whic...

Programming Function Blocks and Features Video Recorder – User Manual 136 Scaling The output CVn OV is a linear scaling of the input using the specified limits. Table 4-43 describes the Scaling prompts. See Table 4-2 for additional prompts. Table 4-43 Scaling Prompts Prompt Range/Selections Definiti...

Programming Function Blocks and Features Video Recorder – User Manual 137 Signal Clamp If input is between Low Select and High Select, the output CVn OV equals the input. If the input exceeds these two limits, the output equals the preset value. Table 4-44 describes the Signal Clamp prompts. See Tab...

Programming Function Blocks and Features Video Recorder – User Manual 138 1 Point Block Average (1 Pt Block Avg) Outputs a block mean average CVn OV of the input over the specified Average Period. A new sample of the input will be taken on every instrument scan cycle. The block average is only updat...

Programming Function Blocks and Features Video Recorder – User Manual 139 Rolling Average Outputs a rolling mean average CVn OV of the input over the specified Average Period. As new input samples are collected, old samples are discarded. The function will calculate a new average at equally spaced s...

Programming Function Blocks and Features Video Recorder – User Manual 140 Multiple Input Average (Multiple Avg) The output CVn A1 is the instantaneous average of the assigned input points. The average is calculated every scan cycle. Table 4-47 describes the Multiple Average prompts. See Table 4-2 fo...

Programming Function Blocks and Features Video Recorder – User Manual 141 CEMS Block Average Outputs a block mean average CVn OV over the specified Average Period. The average is calculated from input samples taken at equally spaced Sample Periods. All samples are discarded at the end of the Average...

Programming Function Blocks and Features Video Recorder – User Manual 142 Table 4-49 CEMS Rolling Average Prompts Prompt Range/Selections Definition RANGE LOW RANGE HIGH OFF or number Enter the output’s display limits. Output is not clamped or flashed when it exceeds these limits. INPUT OFF, analog ...

Programming Function Blocks and Features Video Recorder – User Manual 143 4.13 Program Alarms You can program an alarm to be triggered by any extreme input value. To program alarms, select “PROGRAM ALARMS” on the Main Program Menu. Select an alarm to program. REFERENCE W hen an alarm occurs, it prod...

Programming Function Blocks and Features Video Recorder – User Manual 144 4.14 Program Totalizers The optional totalizer integrates an analog value over time. W ith the input being viewed as a flow rate, the function outputs a running total TLn OV over time. ATTENTION Totalizers which exceed the val...

Programming Function Blocks and Features Video Recorder – User Manual 145 Table 4-51 Totalizer Prompts Prompt Range/Selections Definition INPUT SOURCE OFF, analog parameter, number. Input source to be totalized. OUTPUT LOW LIMIT OUTPUT HIGH LIMIT OFF or number The range outside which the displayed o...

Programming Function Blocks and Features Video Recorder – User Manual 146 4.15 Program Profiles Profile programming is explained in Section 5.

Programming Function Blocks and Features Video Recorder – User Manual 147 4.16 Program Constants Constants can be programmed here and their values edited Online. Select a constant to program. Table 4-52 describes the Constant prompts. See Table 4-2 for additional prompts. Table 4-52 Constant Prompts...

Programming Function Blocks and Features Video Recorder – User Manual 148 Destination defined To program Loops and Analog Outputs, you select the Program Control Loops or Program Analog Outputs from the Program Mode Menu, then program each menu item. Some of these menu items, such as proportional ba...

Programming Function Blocks and Features Video Recorder – User Manual 149 4.17 Copy Block Use Copy Block to copy the setup of any function block to another channel of the same function block. For example, if you have programmed AI1 and want AI2 to have the same settings, use Copy Block. If desired, ...

Programming Function Blocks and Features Video Recorder – User Manual 150 4.18 Program Displays You can configure up to 10 primary displays using one or more display formats shown in Figure 4- 17 and assign them to appear in specified order when the Display button is pressed. S P1 200.00 -20 0.00 EN...

Programming Function Blocks and Features Video Recorder – User Manual 151 TEMP1 1000.00 0.00 TEMP 2 TEMP3 TEMP 4 500.00 25 0.00 500.00 0.00 0.00 0.00 510.00DEGF 282.00DEGF 124.00DEGF 273.00DEGF 4 Point Vertical Bar Graph (V_4_BAR) TEMP7 2261.50 DEGF 11/1512:15 A TEMP 1 HIGH 6 Point Vertical Bar Grap...

Programming Function Blocks and Features Video Recorder – User Manual 152 Display Setup Procedure Table 4-54 describes the display setup procedure. Table 4-54 Display Setup Procedure Step Action 1 Select Program Displays from the Program mode menu. 2 For each display format desired (trend, bar graph...

Programming Function Blocks and Features Video Recorder – User Manual 153 Table 4-56 Paper Chart Speed Equivalents to Time Base Selections Instrument Time/Screen Paper Chart Vertical Trend cm/hour (inches/hour) Paper Chart Horizontal Trend cm/hour (inches/hour) 5 minutes 154 (60.6) 246 (96.8) 15 min...

Programming Function Blocks and Features Video Recorder – User Manual 154 Live Trend Buffer Size Table 4-57 1 trend group live buffer size 1 Trend Group Display length Number of points in the trend Number of pages in the buffer 5 min 15 min 30 min 1 hr 2 hrs 4 hrs 8 hrs 24 hrs 1 2 3 4 5 6 7 8 9 10 1...

Programming Function Blocks and Features Video Recorder – User Manual 155 Table 4-59 4 trend group live buffer size 4 Trend Groups Display length Number of points in the trend Number of pages in the buffer 5 min 15 min 30 min 1 hr 2 hrs 4 hrs 8 hrs 24 hrs 1 2 3 4 5 6 7 8 9 10 11 12 159 106 79 63 53 ...

Programming Function Blocks and Features Video Recorder – User Manual 156 S et Up Bar Graph 1 Table 4-60 describes the prompts for setting up Bar Graph 1. Table 4-60 Set Up Bar Graph 1 Prompts Prompt Range/Selections Definition POINT #1 – POINT #12 OFF, analog parameter, numbers Select up to 12 anal...

Programming Function Blocks and Features Video Recorder – User Manual 157 Assign Displays to Keys Your instrument has 4 display keys. You can assign a total of 10 displays to these keys. Pressing the Display 1 key ( 1 ) accesses the format you assign to Display 1. Display 2 key ( 2 ) accesses Displa...

Programming Function Blocks and Features Video Recorder – User Manual 158 Table 4-64 Assign Displays To Keys Prompts (continued) Prompt Range/Selections Definition DISPLAY 1 DISPLAY 2 . . . DISPLAY 10 FORMAT Select one of the following display formats. The corresponding format will be shown when the...

Programming Function Blocks and Features Video Recorder – User Manual 159 4.19 Enable Features Features can be restored to or removed from menus and displays simply by turning them On (ENABLE) or Off (DISABLE) here. Disabled functions and their data are not destroyed or erased—they just cannot be vi...

Programming Function Blocks and Features Video Recorder – User Manual 160 4.20 Program Security Security lets you protect certain menu items and functions from unwanted or accidental access. Access to a secured item requires entry of a 3-digit master or operator code. Select “PROGRAM SECURITY” to di...

Programming Function Blocks and Features Video Recorder – User Manual 161 4.21 Serial Communications Serial Communications is an optional feature that lets the instrument exchange data with a host device (a PC running Honeywell or other compatible software) on an RS422/485 data link. Using Modbus RT...

Programming Function Blocks and Features Video Recorder – User Manual 162 4.22 Set Clock To assure data, alarms, and events are properly time stamped, the clock must be properly set. The clock uses military time. Select "CLOCK" from the main Program menu. Enter the date and time with the fol...

Programming Function Blocks and Features Video Recorder – User Manual 163 4.23 Load/Store Configuration Instrument configurations can be stored to and loaded from floppy disk. The front door must be closed. Configurations have filename extension .LNC. Table 4-69 describes the Load/Store Config promp...

Programming Function Blocks and Features Video Recorder – User Manual 164 4.24 Scan Rate Scan rate is the time required to measure inputs, execute function blocks (AI, Loops, AO, DI, DO, CV, etc.) and update outputs. It is also known as the machine cycle, scan cycle, and update rate. The Scan Rate p...

Programming Function Blocks and Features Video Recorder – User Manual 165 4.25 Select Language SELECT LANGUAGE on the Main Program Menu changes the instrument’s language to: • English • Spanish • German • French • Italian

Programming Function Blocks and Features Video Recorder – User Manual 166 4.26 Data Storage Overview Data Storage lets you store trends, unit data, alarms, events, and diagnostics in separate files on a floppy disk for later analysis and review (replay). Data can be reviewed onscreen or on a PC with...

Programming Function Blocks and Features Video Recorder – User Manual 167 Set Up New Schedules This item contains setup menus for all data sets. Select it to specify what data to store and how to store it. If a type of data storage is not scheduled, no disk file will be created for it. ATTENTION If ...

Programming Function Blocks and Features Video Recorder – User Manual 169 Trend Data 2, 3 & 4 Trend Data 2, Trend Data 3 and Trend Data 4 use the same prompts as in Table 4-72. Alarms Alarm data storage consists of a complete log of alarms, including time of occurrence, time of clearing, value o...

Programming Function Blocks and Features Video Recorder – User Manual 170 Diagnostics Data storage for Diagnostics is a complete log of all diagnostic messages. It includes the diagnostic code or identifier message and its time and date of occurrence. Setup is done with the following parameters: STO...

Programming Function Blocks and Features Video Recorder – User Manual 171 Table 4-74 Unit Data Prompts (continued) Prompt Range/Selections Definition SELECT FILENAME FILE CYCLE DRYER PROD RECORD TANK UNIT LOOP REACTR CONFIG KILN VESSEL CALIB W CHEM PRESS FURNCE DEMIN CONTRL BATCH FERMTR LEHR LINE ST...

Programming Function Blocks and Features Video Recorder – User Manual 172 Disk capacity Choose DISK CAPACITY under SET UP NEW SCHEDULES menu to allocate trend storage. See Table 4-75. Table 4-75 Disk capacity Prompts Prompt Range/Selections Definition DISK CAPACITY Displays total time available for ...

Programming Function Blocks and Features Video Recorder – User Manual 173 Table 4-76 Disk Storage Capacity of 100MB ZIP disk (The values shown below are for each Trend file) 24000000 bytes per file. STORAGE RATE 1 sec. 5 sec. 10 sec. 30 sec. 1 min. 10 min. 30 min. 1 hour 2 13.5 days 2.2 months 4.5 m...

Programming Function Blocks and Features Video Recorder – User Manual 174 Batch Control Specify a discrete parameter as the START/STOP switch for all data types whose storage mode is set to “BATCH”. ATTENTION If no BATCH CONTROL parameter is defined here, batch storage is started/stopped instead thr...

Setpoint Profiler Video Recorder – User Manual 175 5. Setpoint Profiler What’s in this section? Section 5 explains the functions, configuration, and operation of the Setpoint Profiler. Terminology is defined and all prompts are explained. Section Page Overview of the Setpoint Profiler 175 Components...

Setpoint Profiler Video Recorder – User Manual 176 • Guaranteed soak configurable per segment. • Discrete outputs to indicate profile state, including Ready, Run, Hold, In Progress, and At End. • Up to 16 Discrete outputs (Events) programmable per segment. • Four user-selectable methods for ramping....

Setpoint Profiler Video Recorder – User Manual 177 Two types of profiles A single phase profile is the simpler of the two profile types. It does not contain startup and shutdown segments. It runs from Segment 1 to the last segment. A multiphase profile divides the profile into three phases: the star...

Setpoint Profiler Video Recorder – User Manual 178 5.2 Components of a profile Two PVs available Each profile can monitor up to 2 process variables. The second PV is for monitoring a second variable related to your process. The value of each PV is compared with the value of the profile. If the diffe...

Setpoint Profiler Video Recorder – User Manual 179 To properly terminate a Val/Dur profile you must program the segment beyond the last segment with the following: 1. The value you want the program to “end” with. Looking at Figure 5-3, the last segment is a soak, thus the Value of segment #6 should ...

Setpoint Profiler Video Recorder – User Manual 180 Rate Ramp Type Each ramp segment’s TIME specifies the rate at which the profiler output will reach the next soak segment, where the rate is specified by the prompts TIME/TIME UNITS. The ramp segment’s VALUE prompt is not used. Segment #1Time Segment...

Setpoint Profiler Video Recorder – User Manual 181 Segment #1Time Segment #3Time Segment #1 Value Segment #3Value Value = value of soak Segment #2 Time Segment #2 Time Segment #2 Time Segment #2Elapsed time Ramp Increment Off-to-On causes increme ntal value change toward next soak Value Ramp Type = ...

Setpoint Profiler Video Recorder – User Manual 182 Soak segment All soak segments have a beginning VALUE and a TIME during which that value is maintained. This is true regardless of the ramp type used. Guaranteed Soak Guaranteed soak will Hold the profile value if either PV to the profile (typically...

Setpoint Profiler Video Recorder – User Manual 183 Segment Events Each segment contains 16 programmable discrete event outputs whose ON/OFF states- specified by you -can be used to trigger other discrete functions. The segment’s event states are activated at the beginning of the segment and are main...

Setpoint Profiler Video Recorder – User Manual 184 Segment Loops You can program up to four segment loops within a profile. A segment loop is one or more consecutive segments which must repeat a selected number of times before proceeding to the next segment outside of the loop. Segment loops are spe...

Setpoint Profiler Video Recorder – User Manual 185 5.3 Parameters that control a profile’s execution Coordinating operation of multiple profilers In a multi-profiler instrument the profiles in a program can be totally unrelated to each other, that is, you can give them different times and settings ....

Setpoint Profiler Video Recorder – User Manual 186 Table 5-2 Parameters That Control Profiler Execution (continued) Parameter name Definition Triggered by Conditions present Result HOLD Holds a profiler at its current position. Profiler’s Elapsed Time continues but Segment Time stops until Profiler ...

Setpoint Profiler Video Recorder – User Manual 187 Parameter name Definition Triggered by Conditions present Result FAST FORW ARD FAST FORW ARD is a way to test for proper functioning of the profiler’s events and outputs, without having to wait for the profiler to execute at its normal speed. W hen ...

Setpoint Profiler Video Recorder – User Manual 188 Parameter name Definition Triggered by Conditions present Result SHUTDOW N W hen Shutdown is activated by a discrete input or by the operator menu, the profiler jumps from the batch phase to the shutdown phase of a multiphase profile. The shutdown p...

Setpoint Profiler Video Recorder – User Manual 189 Parameter name Definition Triggered by Conditions present Result GUARANTEED SOAK See Guaranteed Soak on page 182. Level ON Excessive deviation between profiler and PV #1 or PV #2 & the segment’s GUAR SOAK #1 or GUAR SOAK #2 is enabled. Profiler ...

Setpoint Profiler Video Recorder – User Manual 190 Table 5-3 Program Profiler Prompts Prompt Range/Selections Definition DISPLAY LO LIM OFF or number Enter the lower limit for the SP Trend display. Allow for the maximum and minimum Profiler and PV values. DISPLAY HI LIM OFF or number Enter the upper...

Setpoint Profiler Video Recorder – User Manual 191 Setpoint Profiles Menu (in Online mode) This menu lets you define profile ramp and soak segments and associated parameters, and store and load programs to and from floppy disk or memory. See Figure 5-13 for allowable and non-allowable storage. To ac...

Setpoint Profiler Video Recorder – User Manual 192 Table 5-4 Setpoint Profiles Prompts (continued) Prompt Range/Selections Definition LOAD PROGRAM FROM DISK Files with .LNS extension. Select a program to load into the Setpoint Profiler function block. Press Enter to load. Existing profiles in the in...

Setpoint Profiler Video Recorder – User Manual 193 Table 5-5 Edit Profile Prompts Prompt Range/Selections Definition RAMP TYPE VAL/DUR, TIME, RATE, EXTERNAL See 4 types of ramp segments on page 178. TIME UNITS SECS, MINS, HOURS Select the time units to be used by all segments of the profile. EDIT SE...

Setpoint Profiler Video Recorder – User Manual 194 Table 5-5 Edit Profile Prompts (continued) Prompt Range/Selections Definition AUTO CYCLE OFF, ON Select ON to have the profile (or batch phase if defined) repeat AUTO CYCLE COUNT times. Automatically re-runs the profile when ON. The parameter AUTO C...

Setpoint Profiler Video Recorder – User Manual 195 Table 5-5 Edit Profile Prompts (continued) Prompt Range/Selections Definition TIME MULTIPLIER Number Time Multiplier determines the speed at which the profiler will run when in Fast Forward mode. It is used for testing the profiler’s execution. See ...

Setpoint Profiler Video Recorder – User Manual 196 Editing Segments Use the following prompts to map out each segment’s value, time, and events. Up to 63 segments are programmable per profile. Table 5-6 Edit Segments Prompts Prompt Range/Selections Definition NEXT SEGMENT Select this to edit the nex...

Setpoint Profiler Video Recorder – User Manual 197 5.5 How to load and run a profiler Overview From the Setpoint Profile Trend’s menu you can: • load a profiler from memory • load a profiler from storage media • start a profiler • hold a profiler • reset a profiler • advance a profiler • shut down a...

Setpoint Profiler Video Recorder – User Manual 198 ATTENTION The following procedures assume the instrument has been programmed to display the Setpoint Profiler as a trend. To program displays, see section 4.18 Program Displays. How to load programs from memory using Online menu Programs stored in m...

Setpoint Profiler Video Recorder – User Manual 199 Table 5-8 Procedure To Load A Program From Memory Using Online Menu Step Action Result/Notes 1 Press the Display button to change to online mode. An online display is shown. 2 Press the Menu button to display the online menu. Online menu is displaye...

Setpoint Profiler Video Recorder – User Manual 200 How programs are stored on a disk Programs are saved to disk as a file name, number, and .LNS extension. Unlike memory storage, you can specify which profiles you want stored as a program. Disk capacity depends on the number of profiles in the progr...

Setpoint Profiler Video Recorder – User Manual 201 How to load a program from disk Table 5-12 Procedure To Load A Program From Disk Step Action Result/Notes 1 Press the Display button to change to online mode. An online display is shown. 2 Press the Menu button to display the online menu. Online men...

Setpoint Profiler Video Recorder – User Manual 202 How to start a profiler A profiler can be started from the Ready, Hold or End state. Table 5-13 Profiler Starting Procedure Step Action Result/Notes 1 Press Display button until the Setpoint Trend is displayed. SP1 PROFIL01 500.00 PV 0.00SP 0.00 0.0...

Setpoint Profiler Video Recorder – User Manual 203 How to hold a profiler Table 5-14 Profiler Hold Procedure Step Action Result/Notes 1 Perform steps 1 and 2 from Start procedure (Table 5-13). Profile menu is displayed. 2 Press Decrement button to move cursor to Hold. Press Enter. The profiler is he...

Setpoint Profiler Video Recorder – User Manual 204 How to advance a profiler to the next segment Table 5-16 Profiler Advance Procedure Step Action Result/Notes 1 Place profiler in Hold. See Profiler Hold procedure inTable 5-14. 2 Press Decrement button to move cursor to Advance. Press Enter. Profile...

Setpoint Profiler Video Recorder – User Manual 205 How to view event status Table 5-18 Event Viewing Procedure Step Action Result/Notes 1 Perform steps 1 and 2 from Start procedure (Table 5-13). Profile menu is displayed. 2 Press Decrement button to move cursor to Events. Press Enter. Live On/Off st...

Setpoint Profiler Video Recorder – User Manual 206 How to view profiler summary display Table 5-20 Summary Viewing Procedure Step Action Result/Notes 1 Perform steps 1 and 2 from Start procedure (Table 5-13). Profiler menu is displayed. 2 Press Decrement button to move cursor to Summary. Press Enter...

Setpoint Profiler Video Recorder – User Manual 207 How to edit a profile’s segments Profile may be in Run, Ready, End, or Hold to edit segments. CAUTION For value duration ramp type, it is recommended you do not edit the currently running segment or the next segment. Doing so may prematurely termina...

Online Operations Using Primary Displays Video Recorder – User Manual 209 6. Online Operations Using Primary Displays 6.1 Overview Online operation using primary displays consists of using the buttons to view and interact with the displays that were assigned to the Display button. Pressing the Displ...

Online Operations Using Primary Displays Video Recorder – User Manual 210 6.2 Interacting With Primary Displays Interacting with Setpoint Trend Display W hen a Setpoint Trend display is shown (Figure 6-1), press the Tab key to display options for controlling the profilers execution. See Section 5.5 ...

Online Operations Using Primary Displays Video Recorder – User Manual 211 Interacting with Live or Replay Trends W ith a live vertical or horizontal trend on the display, press Tab key to access the Point/Detail menu. W hen replaying (stored) trends this menu is always displayed. From this menu you ...

Online Operations Using Primary Displays Video Recorder – User Manual 213 TEMP7 1941.5 DEGF 1500.0 2500.0 A ALARM 1 HIGH 12:15 11:45 11:15 2X Zoom cur s or Amount ofmagni f i cat i on Figure 6-3 Vertical Trend at 2X Zoom

Online Operations Using Primary Displays Video Recorder – User Manual 214 Interacting with Panel_4 Display To stop the rotation of the panel display on a precise point series, follow the procedure in Table 6-3. H 14 JAN 99 21:35 DEWP IM 177,6 DEG C AIR OUT 212,3 DEG F PRESSURE 55,2 PSI SY1 OFF Figur...

Online Operations Using Primary Displays Video Recorder – User Manual 215 Interacting with Loop Displays LOOP 1 SP1 11/1512:15 PV SP OUT DEV 2205.00 2000.00 83.5% 205.00 A D DISK FULL Digital Loop(LOOP_DIG) AUTO Loop with Bar Graph (LOOP_BAR) LOOP 1 SP1 11/1512:15 2500.00 1500.00 PV 2205.00SP 2000.0...

Online Operations Using Primary Displays Video Recorder – User Manual 216 Table 6-5 Interacting With Loop Displays To perform this action Do these steps Move the cursor box to another area of the display Press the Tab key to move the cursor to the Loop Tag at the top of the display, then to the setp...

Online Operations Using Primary Displays Video Recorder – User Manual 217 6.3 Display Messages and Symbols Overview Messages and symbols will appear in different areas of the display to inform the operator of a variety of conditions. The area across the bottom of the display (Figure 6-6) is reserved...

Online Operations Using Primary Displays Video Recorder – User Manual 218 Description of Messages and Symbols Table 6-6 Messages and Symbols at Bottom of Display Message/Symbol Color Description A A A A A followed by text description of alarm Red An active alarm exists. Flashes while unacknowledged....

Online Operations Using Primary Displays Video Recorder – User Manual 219 Table 6-6 Messages and Symbols at Bottom of Display (continued) Message/Symbol Color Description GENERAL ERROR Yellow This message will appear if the instrument encounters any error not mentioned above. S Yellow Located in bot...

Online Operation Using Menus Video Recorder – User Manual 221 7. Online Operation Using Menus 7.1 Overview Online operation involves interacting with displays and with menus. This section describes how to interact with the online menus. The Online Menu is accessed by pressing the Display button, the...

Online Operation Using Menus Video Recorder – User Manual 222 7.2 Data Storage Overview Data Storage lets you store trend data, unit data, alarms, events, and diagnostics for later review onscreen or on a PC with SDA software or the TrendManager Pro V5 software suite. Setup and configuration of Data...

Online Operation Using Menus Video Recorder – User Manual 223 How data is stored To provide continuity of storage when the disk is removed, the data storage feature buffers data internally for a period of time based on the storage rate and amount of storage data. Since storage files and Setpoint pro...

Online Operation Using Menus Video Recorder – User Manual 224 Initialization errors If an initialization error occurs, one of the following messages may appear. Error message Definition BEZEL OPEN Disk use is not permitted while the front panel bezel is open. The bezel must be closed and latched. W ...

Online Operation Using Menus Video Recorder – User Manual 225 Starting and stopping storage Data Storage can be started and stopped three ways. At the highest level, the ENABLE STORAGE menu item enables or disables all data storage. At the next highest level, EXTERNAL ENABLE enables or disables stor...

Online Operation Using Menus Video Recorder – User Manual 226 Checking Data Storage Status The Data Storage Status display is accessed from the Online data storage online menu. It is also accessed by pressing any display button, if the button has this display assigned to it. See Figure 7-1. DATA STO...

Online Operation Using Menus Video Recorder – User Manual 227 ATTENTION If you are replaying data from a “non-current disk,” keep in mind that the instrument will continue acquiring data and holding it temporarily in its active memory (RAM) until you insert a proper disk for storage. If you spend to...

Online Operation Using Menus Video Recorder – User Manual 228 7.3 Access Summaries Summaries are available for all points, alarms and diagnostics in the instrument. Display alarm summary Alarms are set up as part of the instrument configuration procedure (Section 4.13). Up to 12 alarms can be config...

Online Operation Using Menus Video Recorder – User Manual 229 What happens during an alarm • A flashing red alarm indicator appears on the bottom of all screens. (The alarm must be acknowledged to stop the flashing.) On displays where the alarm point appears, the value is red and a red indicator app...

Online Operation Using Menus Video Recorder – User Manual 230 What happens during a diagnostic • A flashing blue diagnostic indicator will appear on the bottom of the screen. • The diagnostic message will be entered into the diagnostic summary which can be viewed at any time. The summary contains ea...

Online Operation Using Menus Video Recorder – User Manual 231 Table 7-8 Delete All Diagnostics Procedure Step Action 1 Select ACCESS SUMMARIES from the Main On-Line Menu. 2 Select DELETE ALL DIAGNOSTICS and press Enter to delete all diagnostics from the summary. 3 Press Menu or Display buttons to ex...

Online Operation Using Menus Video Recorder – User Manual 234 7.5 Setpoint Profiles For instructions on this menu, see Section 5.4 How to set up a profiler, Tables 5-4 and 5-5. For instructions on common operator tasks with the Setpoint Profiler, see Section 5.5.

Online Operation Using Menus Video Recorder – User Manual 235 7.6 Tune Loop This option lets you tune (change) various loop parameters online. These tunable parameters depend on the loop type in use and are described in Section 4.8, Program Control Loops. Also, the following menu choices are availab...

Online Operation Using Menus Video Recorder – User Manual 237 Table 7-9 Tune Loop Prompts (continued) Prompt Range/Selections Definition DISPLAY TUNING TREND Select this to display the actual tuning trend with PV and setpoint (Figure 7-2). Data collection for this trend display will continue as long...

Online Operation Using Menus Video Recorder – User Manual 238 Pretune Loop Pretune calculates optimum values for a loop's Proportional Band/Gain, Reset and Rate by analyzing the reaction of the loop to a "step change" in setpoint or output. After these new tuning values have been calculated ...

Online Operation Using Menus Video Recorder – User Manual 239 Table 7-11 Pretune STOPPED Prompts (continued) Prompt Range/Selections Definition OUTPUT SIZE -100 to +100 Appears if loop is in Manual. Enter the largest change in output (+ or -), in engineering units, that the process will tolerate. Th...

Online Operation Using Menus Video Recorder – User Manual 240 Table 7-12 Pretune IDENTIFYING & CALCULATING Prompts (continued) Prompt Definition SETPOINT Current working set point value of the loop being tuned. This is a read-only prompt. RUN TIME Elapsed time since pretune was started. This is ...

Online Operation Using Menus Video Recorder – User Manual 241 Pretune Abort messages One of the following messages is displayed when an unusual event has aborted the pretune. “PTA” means “Pretune Abort.” Table 7-14 Pretune Abort Messages Message Meaning/User action required PTA-W ARM START A warm st...

Online Operation Using Menus Video Recorder – User Manual 242 7.7 Set Mode Select this item to change the operating mode of the instrument to Program or Maintenance. These operating modes are discussed in Sections 4, 5, and 8. 7.8 Review Programming This item is visible only if enabled under Enable ...

Maintenance Video Recorder – User Manual 244 What’s in this section The following topics are explained in this section. Topic Page Routine Maintenance 245 Set Mode 245 Calibrate Analog Inputs 245 AO Module Calibration 246 Off-line Diagnostics 247 Database Services 248 Reset Unit 248 Product Informat...

Maintenance Video Recorder – User Manual 245 8.2 Routine Maintenance CAUTION Calibrate the instrument routinely to ensure conformity to specifications. Calibration is to be performed by qualified service personnel only. Clean the front panel with a damp cloth. If needed, use a detergent containing n...

Maintenance Video Recorder – User Manual 246 Additional calibration selections allow you to perform other calibration procedures: CALIBRATE REFERENCE JUNCTIONS – for calibrating the two Cold Junction (CJ) references on AI module. COPY ANALOG INPUT CALIBRATION – for copying calibration values from on...

Maintenance Video Recorder – User Manual 247 WARNING Disconnect power to all terminals before connecting or disconnecting calibration leads. Hazardous voltage is present on the mains terminals and may be present on other terminals. More than one switch may be required to de-energize the unit before ...

Maintenance Video Recorder – User Manual 248 8.7 Database Services The following table describes the prompts. Table 8-4 Database Services Prompts Prompt Function CLEAR ALL MEMORY Clears the Instrument memory of all programming, tuning data, setups, etc. and restores the original factory-set default ...

Maintenance Video Recorder – User Manual 249 8.11 Warm Start Time The instrument will start up in one of three modes based on the length of time power is off. First Time Start First time start occurs when the unit is being powered up for the first time or when the memory clear services maintenance r...

Diagnostic and error messages Video Recorder – User Manual 251 9. Diagnostic and error messages 9.1 Diagnostic Messages The instrument executes diagnostic routines during instrument start-up and during maintenance procedures such as calibration. It also monitors online operation for both process fau...

Diagnostic and error messages Video Recorder – User Manual 252 Internal error messages In addition to diagnostic messages, error messages are presented to indicate an internal fault. To correct the problem, Table 9-2 lists suggested actions you should take, in the order you should take them. To ackn...

Diagnostic and error messages Video Recorder – User Manual 254 9.2 Loop Error Indicators When a loop's PV, SP2, or other parameter fails, the loop switches to its default/failsafe condition, indicated by certain display symbols flashing. To return the loop to its desired condition, correct the failu...

Diagnostic and error messages Video Recorder – User Manual 255 9.3 Error Messages Overview Sometimes errors occur while you are programming or loading a configuration into your instrument. In most cases the instrument displays a descriptive error message. For example, if you try to program a functio...

Diagnostic and error messages Video Recorder – User Manual 258 Table 9-4 Error Messages (continued) Error Description User Action Trend Has Too Many Points For Rate Selected Data Storage cannot store more than 3 points at 1/4 second scan rate. Change number of points to be compatible with scan rate....

Parts Video Recorder – User Manual 259 10. Parts Table 10-1 Parts Kit Description Kit Part Number CK N° ELECTRONIC SOFTWARE Power supply 46190250-502 189 HMI board 46193301-501 241 CPU board 46193304-501 242 Interconnection board 46190326-502 243 Relay output board with terminals 46190308-501 192 DC...

Parts Video Recorder – User Manual 260 Kit Description Kit Part Number CK N° Backlight 46193065-501 246 Cable of LCD screen 46193261-501 247 Door switch 46193112-501 250 Kit Description Kit Part Number CK N° MISCELLANEOUS Terminal block (for low voltage inputs) 46190202-501 201 Terminal block (for a...

Door complete with LCD, glass and latch - 46193090-501Door complete with LCD, glass and lock - 46193090-502Door complete with LCD, plastic window and latch - 46193090-503Door complete with LCD, plastic window and lock - 46193090-504 Portable case - 46190112-501Spare case galvanised - 46190104-501Spa...

Appendix A Video Recorder – User Manual 263 Appendix A A.1 Security Bypass Procedure Overview Your instrument has a security bypass code which allows you to enter secured areas of the product.. Use this bypass code if you have forgotten or lost the master and/or operator security code. Bypass proced...

Safety Video Recorder – User Manual 265 SIKKERHESKRAV DA2I-6063 ! For at undgå elektrisk stød med mulighed for personskade, skal alle sikkerhedsbestemmelser i denne manual følges nøje. Dette symbol advarer brugeren om en potentiel berøringsfare, såfremt der kan være adgang til den livsfarlige netspæ...

Safety Video Recorder – User Manual 266 VEILIGHEIDSVEREISTEN DU2I-6063 ! Ter vermindering van het gevaar van elektrische schokken die lichamelijk letsel kunnen veroorzaken, dient u alle veiligheidsaanwijzingen in dit dokument te volgen. Dit symbool waarschuwt de gebruiker voor een potentieel schokge...

Safety Video Recorder – User Manual 267 TURVALLISUUSMÄÄRÄYKSET FI2I-6063 ! Noudata tämän ohjeen kaikkia turvaohjeita välttääksesi sähkötapaturman vaaraa. Tämä merkki varoittaa käyttäjää sähköiskun vaarasta paikassa, missä voi koskettaa vaarallisia jännitteitä. Suojamaaliitin. Kytke maadoitsjohdin tä...

Safety Video Recorder – User Manual 268 CONSIGNES DE SECURITE FR2I-6063 ! Pour réduire tout risque de décharge électrique qui pourrait provoquer une lésion corporelle, respectez toutes les consignes de sécurité de cette documentation. Ce symbole avertit l'utilisateur d'un risque électrique potentiel...

Safety Video Recorder – User Manual 269 SICHERHEITSHINWEISE GE2I-6063 ! Befolgen Sie alle Sicherheitshinweise in diesen Unterlagen, um das Risiko eines Stromschlags zu verringern, der zu Körperverletzung führen kann. Dieses Symbol warnt den Benutzer vor eventueller Berührungsgefahr, wo lebensgefährl...

Safety Video Recorder – User Manual 270 ΑΠΑΙΤΗΣΕΙΣ ΑΣΦΑΛΕΙΑΣ ΓΡ2Ι−6063 ΓΡ2Ι−6063 ΓΡ2Ι−6063 ΓΡ2Ι−6063 ! Για την αποφυγή του κινδύνου ηλεκτροπληξίας που θα µ πορούσε να προκαλέσει προσωπικό τραυ µ ατισ µ ό , ακολουθείστε όλες τις υποδείξεις ασφαλείας αυτών των οδηγιών . Το σύ µ βολο αυτό προειδοποιεί ...

Safety Video Recorder – User Manual 271 NORME DI SICUREZZA IT2I-6063 ! Per ridurre i rischi di scariche elettriche che potrebbero causare alle persone, seguire tutte le precauzioni circa la sicurezza indicate in questa documentazione. Questo simbolo avverte del pericolo di scossa elettrica nelle are...

Safety Video Recorder – User Manual 272 SIKKERHETSKRAV NO2I-6063 ! Følg alle retningslinjene i dette dokumentet, slik at du reduserer risikoen for elektrisk støt og mulige personskader. Dette symbolet advarer brukeren om tilgjengelige terminaler med farlige spenninger og en potensiell fare for elekt...

Safety Video Recorder – User Manual 273 INSTRUÇÕES DE SEGURANÇA PO2I-6063 ! Para reduzir o risco de choque eléctrico que pode causar danos corporais, seguir todas as normas de segurança contidas nesta documentação. Este símbolo avisa o utilizador sobre um eventual perigo de choque quando são acessív...

Safety Video Recorder – User Manual 274 NORMAS DE SEGURIDAD SP2I-6063 ! Para reducir el riesgo de choque eléctrico el cual podría causar lesiones personales, seguir todas las indicaciones de este documento. Este símbolo previene al usuario de un riesgo potencial de descarga cuando se puede acceder a...

Safety Video Recorder – User Manual 275 SÄKERHETSFÖRESKRIFTER SW2I-6063 ! För att reducera riskerna av elektriska chocker som kan orsaka personskador, följ alla säkerhetsföreskrifter i denna dokumentation. Denna symbol varnar användaren för risk för elchock vid tillfällig åtkomst av spänningsförande...

Index Video Recorder – User Manual 277 Index A Action State ................................................ 104, 105 Advancing profile ................................................ 204 Alarm acknowledging ................................................ 229 edit setpoints ..........................

Index 278 Video Recorder – User Manual E Edit Alarm Setpoints ........................................... 232 Edit Constants .................................................... 232 Editing profile segments ..................................... 207 Electrical Units .....................................

Index Video Recorder – User Manual 279 P Panel display interacting with................................................ 214 Parts ................................................................... 259 Pretune Abort messages.............................................. 241 COMPLETE menu ..............

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