Honeywell TPPLW - Manuals

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Contents vi 8.8.1 How to Check System Compatibility ............................................................................... 70 8.8.2 How to Update the Firmware .....................................................................

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Important Safety Information 1 Chapter 1 – Important Safety Information The Equipment referred to in this manual contains components and assemblies that are each certified for use in a variety of differing environments, and it is the ...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Important Safety Information 2 WARNINGS 1) The equipment specified in this manual is only to be installed by the Manufacturer’s trained personnel, or by competent persons trained in accordance with the Manufacturer’s installation inst...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Important Safety Information 4 1.1.2 Conventions Used The following conventions are used in this manual: ‘Start up’ refers to the action of switching on the system ready for use. ‘ Restart’ refers to cycling the power off and then on ...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Safety Hazards, Warnings And Cautions 5 Chapter 2 – Safety Hazards, Warnings and Cautions 2.1 Safety Incorrect set-up, maintenance, operation or modification of the Touchpoint Plus gas detection system or its installation may constitu...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Safety Hazards, Warnings And Cautions 8 2.2 Location and Description of Warning Labels 2.2.1 Safety Warning Labels In accordance with the requirements of the European Standard EN 60825 –1, appropriate warning labels are mounted in spe...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Safety Hazards, Warnings And Cautions 9 2.3 Electrical Hazards Gas detection systems contain electrical supplies that are potentially dangerous and hence precautions must be taken to prevent the risk of electrocution. 2.3.1 General Pr...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Safety Hazards, Warnings And Cautions 10 2.3.3 Antistatic Precautions As with all modern electronic circuits, the Printed Circuit Boards (PCBs) in Touchpoint Plus systems utilise some static-sensitive components that can be severely d...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Safety Hazards, Warnings And Cautions 11 2.4 Product Compliance This product complies with the following standards and directives. Other safety directives may apply to the complete system installation if an OEM’s product is integrated...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Safety Hazards, Warnings And Cautions 12 Approved conditions must satisfy the requirements of applicable national and international safety standards and statutory requirements relating to electrical, EMC, and health hazards. In additi...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook System General Description 13 Chapter 3 – System General Description Figure 6. Touchpoint Plus Wall-Mounted Controller The Touchpoint Plus is an entry level (or upgrade) touch-screen digital Controller for general industrial and comme...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook System General Description 15 3.1 Equipment Specification 3.1.1 Power Requirements The Touchpoint Plus system is designed to operate on a single phase, 50 to 60 Hz, 110/220 V~(AC) supply with a typical power consumption of less than 1...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook System General Description 16 3.1.2 Weights TPPL basic unit Remark System alone 8.5 Kg (18.7 lbs) System with packaging 9 Kg (20 lbs) Table 3. System Weights Note: One input module, one relays, one WIO module, AC power and backup batt...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook System General Description 17 3.1.10 Touchpoint Plus Packaging  Touchpoint Plus outer packaging is made from cardboard. Facilities for recycling are widely available.  Touchpoint Plus inner packaging is made from Stratocell ® , Low-...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook System Mechanical Installation 18 Chapter 4 – System Mechanical Installation The system can be directly wall-mounted, mounted on an optional mounting fixture.W hichever method is chosen, the mounting must be sound, secure, and capable...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook System Mechanical Installation 19 4.1 How to Open and Close the Enclosure 1) Ensure that it is safe to open the enclosure and, if necessary switch off and isolate electrical power. 2) Unscrew the two 3mm Hex socket security screws (1)...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook System Mechanical Installation 20 4.2 Wall Mounting Requirements Figure 11. Installation Clearance Measurements Figure 12. Wall Mounting Points Figure 13. Wall Mounting Plate Option You can use the wall mounting plate as a template an...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook System Mechanical Installation 21 4.2.1 Wall Mount Fixings You will require the following locally sourced items to install the Touchpoint Plus: Tool to undo the enclosure access handle security screws:  3 mm Hex key Suggested Fixings...

3020M5001_Iss 1_07/18 Touchpoint Plus Technical Handbook Electrical Power And Interfacing 23 Chapter 5 – Electrical Power Connection and Interfacing 5.1 Power Connection The TPPL systems are factory set to operate at a manually switchable voltage of AC 110/220 V on single phase, 50 to 60 Hz supplies...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Electrical Power And Interfacing 26 5.2 Cabling Requirements 5.2.1 AC Mains Voltage Power Cables Use a properly rated AC power (mains) cable, certified and installed in accordance with local and national regulations. The Touchpoint Pl...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Electrical Power And Interfacing 27 5.2.4 Main Module Connections Input / Output Field device Label Terminal Power 24 VDC +DC 1 GND –DC 2 Earth – 3 Channel Relay 001 (Alarm, Fault, Warning Or Inhibit) — NC 4 — COM 5 — NO 6 Channel Rel...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Electrical Power And Interfacing 33 5.2.7 Wireless Modu le Connections Input/Outputs Label Terminal Identification Antenna ANT 1 RAEmet WIND 2

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 36 Chapter 6 – Touchpoint Plus Operating Instructions 6.1 User Interface General Figure 29. Touchpoint Plus Wireless Controller User Interface The User Interface panel (shown above) has:  A colour touchscreen f...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 37 6.2 Menu Items and Access Levels The table below details the menu items and access levels for the User Interface. The password hierarchy is Administrator, then Engineer, then Operator. Broadly speaking, the A...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 40 6.4 Normal Operation (Safety Functions) During normal operation:  The Touchpoint Plus system will collect sensor data every 250 ms from its Input / Output modules  The Cause and Effect matrix will be evalua...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 41 6.5.2 Navigation – Inputs and Outputs Screens The icons in the navigation toolbar are used to navigate through the User Interface options. Channel Input screen: Tile View Summary View Channel detail screen:

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 42 6.5.3 Navigation – Active Events and Filtering You can change the list type by using Filters from one of the Tile views: Key to Filters:  Red: Alarm  Yellow: Fault  Orange: Inhibit  Blue: Warning

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 43 6.5.4 Navigation – Menu User must have the appropriate access level password to enter Maintenance, Configuration and System test options. Note : The system will log out and back to Inputs/Outputs screen depen...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 45 6.6.3 Reset a latched alarm A latched alarm is one that cannot automatically reset itself when the triggering event has cleared. Note : Operator or higher access level is required (optional, see Commissioning...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 47 6.9 Viewing Input Channels and Input Details From the Input screen, toggle the Home icon between Channel Tile>Channel Summary>Channel Output. 1) From the Input screen, select Channel List or Channel Til...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 49 6.10 Viewing t h e Trend Graph Trend graph is drawn using one minute average reading so it is not suitable to view the short-term signal fluctuations. To view the graph: 1) Select the Menu>Information>T...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Operating Instructions 50 6.11 Viewing Event History and Export The event history for the complete system can be viewed in date order (latest first). The history can be filtered by Alarm, Fault, Inhibit, Warning. To view the event his...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Commissioning 51 Chapter 7 – Commissioning 7.1 Introduction This chapter explains several tasks that may be required during commissioning. First time switch-on and Commissioning should only be carried out by a Honeywell engineer or so...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Commissioning 52 7.3 Date, Time and Language Settings Note : You should replace the coin battery if date and time are not retained after power-cycle Note : Please check regularly that the date and time of the TPPL are correct, adjust ...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Commissioning 54 7.6 Channel Configuration Note : Engineer or higher level access is required Note : There is no calibration reminder in TPPL. A user can disable the calibration relevant warning by setting the calibration interval to ...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Commissioning 60 7.7 Data Logging Set the Data Logging interval and threshold during configuration. A 0.0 %FSD threshold means that the TPPL will log the gas concentration at the specified intervals without checking in gas concentrati...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Commissioning 61 7.8.1 How to Calibrate the Touch Panel Calibrate the touch panel if the screen is not responding as expected. To calibrate the screen: 1) Login as an Engineer or higher access level 2) Select the Menu>configuration...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Commissioning 63 7.11 Calibrate mA input channel loops Caution: Ensure that any relay activation (drenchers, repeater alarms, etc.) is inhibited before starting this test. Note : Engineer or higher level access is required. If the sen...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Maintenance 64 Chapter 8 – Maintenance This chapter describes how to perform common maintenance operations and upgrades. The required frequency of inspection and maintenance will depend on local site conditions and will need to be est...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Maintenance 66 8.2 Testing the Touchpoint Plus Wireless System 8.2.1 Introduction The Touchpoint Plus system has two test modes available, which together enable a full test of the system. The test modes are: 1) Field Inputs Test – tes...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Maintenance 68 Background color: Installed 8.4 How to add a new I/O Module The Touchpoint Plus system can easily be expanded by adding new I/O modules. Note : Engineer or higher level access is required Note : A module which has previ...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Maintenance 69 5) Isolate the Touchpoint Plus power supplies 6) Electrically disconnect the module, and then remove it 7) Switch on the Touchpoint Plus 8.6 How to Update the Sensor Catalogue Note : Administrator access level is requir...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Maintenance 70 11) You can reuse the SD card once the data has been transferred to a PC or other device and deleted from the card. Note : You cannot import configuration files if the I/O module configuration has changed since the last...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Maintenance 72 8.9 How to Change the SD Card Note : The system can accept standard SD cards from 2 to 32 GB (FAT32), and will provide a notification when the card is less than 50Mbyte free space. Caution : Do not leave the SD card out...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Maintenance 73 8.10 Back up Battery Maintenance Note: The DC 24 V battery pack has an integral 15 A over-current protection fuse, and will accept a nominal input charge of 24 – 32 VDC . (<24 VDC will not charge the battery to the l...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Maintenance 74 8.10.1 Recommended Scheduled Maintenance  Visually inspect the Touchpoint Plus Battery and (as the enclosure is open) all cabling.  Check for signs of damage, deterioration, or loose connections.  Periodically check ...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Maintenance 75 8.11 Return to factory setting Note : Admin level access is required User can reset all TPPL user configuration if needed. It makes clear all user setting to factory setting 1) Log on Admin 2) Select the Maintenance>...

3020M5001_Iss 1_07/18 Touchpoint Plus Technical Handbook Troubleshooting 76 Chapter 9 – Troubleshooting Problems are signalled by an error code shown on the control panel display. The error is recorded in the event log and the screen can be cancelled once the fault is corrected. The error messages a...

3020M5001_Iss 1_07/18 Touchpoint Plus Technical Handbook Technical Specifications 77 Chapter 10 – Technical Specifications 10.1 Environmental Sealed enclosures are rated IP65, NEMA 4x, and can be installed indoors only in a Pollution Degree 2, 10 to 95 %RH Non-Condensing environment that affords tot...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Replacement Parts and Optional Extras 81 Chapter 11 – Certifications 11.1 EC declaration of conformity A full EC declaration of conformity is available on either original hardcopy or electronic file (Honeywell Analytics website). This...

ORDERING INFORMATION AND PART NUMBERS TPPL/Touchpoint Plus Wireless 82 3011M5001 Rev 0.0.0.16 11.2 National and International Certificates of Compliance The Touchpoint Plus Process Control Equipment holds the following National and International Certificates and Certification Codes: Standards Certif...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Glossary of Icons 84 Chapter 13 – Glossary of Icons # Icon Description # Icon Description 1 List View 18 Top View Power connected 2 Tile View 19 Top View Battery backup state 3 Summary View 20 Top View SD Card logging 4 Output View 21...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Compatible Sensors 86 Chapter 14 – Compatible Sensors Not available

3020M5001_Iss 1_07/18 Touchpoint Plus wireless Technical Handbook Configurable Parameter Reference Guide 87 Chapter 15 – Configurable Parameter Reference Guide Parameter Name Parameter Description Applies to Read/Write Default Value Measurement units Alarm 1 Enable Alarm enable/disable. 0 = Disabled...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook Fault Codes 91 Chapter 16 – Fault Codes Code Display in Event History Description 1 Communication fault [B/D Type], Pos: xx, Code: xxx Internal communication fault 2 Memory fault [B/D Type], Pos: xx, Code: xxx internal memory fault 3 ...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook List Of Figures 92 Chapter 17 – List of Figures Figure 1. Quickstart Guide Label (Not to Scale) 8 Figure 2. SMPS Voltage Warning Label (Removed During Installation) 8 Figure 3. Protective Earth (Ground) Point 8 Figure 4. Equipment Ear...

3020M5001_Iss 1_07/18 Touchpoint Plus Wireless Technical Handbook List of Tables 93 Chapter 18 – List of Tables Table 1. Power Supply (SMPS RS –150–24) Electrical Ratings 15 Table 2. System Power Calculations 15 Table 3. System Weights 16 Table 4. System Dimensions 16 Table 5. Regional Power Cable C...

Regulator y Compliance This product complies with standards established by the following regulatory bodies: • Federal Communications Commission (FCC) • Industry Canada FCC This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:(1) this device may not...

This device complies with FCC/ISED radiation exposure limits set forth for an uncontrolled environment and meets the FCC/ISED radio frequency (RF) Exposure Guidelines. It is desirable that it should be installed and operated keeping the radiator at least 20 c m or more away from person’s body. Canad...

M ODBUS I NSTALLATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 4 Modbus Installation Guide 1 Introduction Modbus is a well-supported digital data communication protocol that provides a set of standard commands by which system data can be communicated. Touchpoint Plus Wireless (TPPLW)...

M ODBUS I NSTALLATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 5 Modbus Installation Guide 2 Safety Notices The following safety notices should be read in conjunction with the safety notices and procedures contained in the Touchpoint Plus Wireless Technical Handbook. 3 How to Install...

M ODBUS I NSTALLATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 6 Modbus Installation Guide Modbus RTU Terminals SD Card Figure 1. Controller Cover Panel Screws (Arrowed) 5. Locate the Bus Interface Board (BIB) position to the right of the MOBO (see picture below). 6. If required, rem...

M ODBUS I NSTALLATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 7 Modbus Installation Guide 3.1 Modbus RTU Cable The Modbus RTU cable should be Belden 3105A (22 AWG) or similar shielded data communication cable connected to a router operating at 4800 Baud minimum (>9600 Baud prefer...

M ODBUS I NSTALLATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 8 Modbus Installation Guide Figure 4. TPPLW Modbus TCP / RTU Client Connections Note: See the use of the cable clamp above. 3.4 Modbus RTU Chaining / Multi-Drop Mode Figure 5. Two Modbus Chaining Examples (other layouts m...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 9 Modbus Installation Guide 4 How to Configure Modbus RTU / TCP Parameters 4.1 How to Configure the Master / Host PC Before starting, please refer to the documentation supplied with the host computer for details of its c...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 10 Modbus Installation Guide 5 TPPLW Modbus Register Allocation 5.1 TPPLW Modbus Register Outline Figure 6. Modbus Register Outline

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 11 Modbus Installation Guide 5.2 Function 02 – Read Input Status This function reads the input channel status bits. Each status bit can have the value 1 = Active or 0 = Not active. For the Channel Type only, 1 = Analogue...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 12 Modbus Installation Guide Not Used TWA alarm STEL alarm Alarm 3 Summary Alarm 2 Summary Alarm 1 Summary Inhibit Summary Fault Summary Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used System Summ...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 13 Modbus Installation Guide 5.3.2 Animation Registers These Animation Registers are intended to be used by graphics packages for defining the colours of various screen objects based upon the status of a channel. A 16 bi...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 14 Modbus Installation Guide 5.3.3 Inputs Registers for TPPLW system Data Register Remark System Error 30901 Fault Code TPPLW Power 30902 High byte for status: High byte for status: 1: AC, 2: DC, 3: AC+DC Low byte for pe...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 15 Modbus Installation Guide 5.3.4 Inputs Registers for TPPLW wireless and RAEMet channel Channel Device Error Device Power Sensor Error 1,2 Sensor Error 3,4 Sensor Error 5,6 Sensor Error 7,8 Sensor Error 9,10 Sensor Err...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 17 Modbus Installation Guide 5.4 Function 03 / 06 / 16 – Read / Write Holding Registers All registers use 16 bit data words. Function 06 and 16 can be used to write to the 40n01 to 40n04 (n = 0 to 9) ranges of registers ...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 18 Modbus Installation Guide 5.4.1.3 Channel ID (Write) The Channel ID register is used to set the channel number (Low byte) and sensor index (High byte). The sensor index can be set to 1 ~ <Sensor Count>. Set the ...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 19 Modbus Installation Guide 5.4.1.6 Query Codes (Write) Query Code Description Response Data Format Information Type 1 Read serial number Unicode String – 35 (Unicode chars) + 1(null) system 2 Read System Label Unicode ...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 20 Modbus Installation Guide 126 Read Sensor or Relay Count 16bit unsigned Integer. The number of enabled sensors on the Device. Max 12. (if the instrument is wireless relay, relay instead sensor) wireless and RAEMet cha...

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 21 Modbus Installation Guide 5.4.1.8 Query Poll Register Processing Procedure Figure 7. Modbus Query Poll Register processing procedure

M ODBUS C ONFIGURATION Iss 2_09/19 Touchpoint Plus Wireless Pt. No. 3020M5027_2 23 Modbus Installation Guide 5.4.2.3 Example Example: Alarm Acknowledge (Command Code): Register Block Active (41n01) Channel Type (41n02) Channel ID (41n03) Command Code (41n04) Command Data (41n05) Result (41n06) Value...