Honeywell SMV 3000- Manuals
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ii SMV 3000 Transmitter User’s Manual 1/99 Copyright, Notices, and Trademarks © Copyright 1999 by Honeywell Inc. Revision 0 – January 18, 1999 While this information is presented in good faith and believed to be accurate,Honeywell disclaims the implied warranties of merchantability and fitness for a...
1/99 SMV 3000 Transmitter User’s Manual iii About This Publication This manual is intended as a detailed “how to” reference for installing, piping, wiring, configuring,starting up, operating, maintaining, calibrating, and servicing Honeywell’s SMV 3000 SmartMultivariable Transmitter. It is based on ...
1/99 SMV 3000 Transmitter User’s Manual v Table of Contents References .................................................................................................................................... xiiTechnical Assistance ...........................................................................
vi SMV 3000 Transmitter User’s Manual 1/99 SECTION 7 STARTUP ................................................................................................................. 79 7.1 Introduction ..........................................................................................................
1/99 SMV 3000 Transmitter User’s Manual vii Figures and Tables Figure 1 SMV 3000 Transmitter Handles Multiple Process VariableMeasurements and Calculates Flow Rate ................................................................ 4 Figure 2 Functional Block Diagram for Transmitter in Analog Mode of O...
viii SMV 3000 Transmitter User’s Manual 1/99 Figures and Tables, Continued Table 1 Start-up Tasks Reference ....................................................................................... 14 Table 2 Operating Temperature Limits ...................................................................
x SMV 3000 Transmitter User’s Manual 1/99 Acronyms A.G.A. ......................................................................................................... American Gas AssociationAP ................................................................................................................
1/99 SMV 3000 Transmitter User’s Manual xi Parameters A’d ................................................................................................................................... Area of orificeA’u ..............................................................................................
xii SMV 3000 Transmitter User’s Manual 1/99 References Publication Title Publication Number Binder Title Binder Number SCT 3000 Smartline ConfigurationToolkit Start-up and Installation Manual 34-ST-10-08 ST 3000 Smart Field CommunicatorModel STS103 Operating Guide 34-ST-11-14 For R400 and later: PM/...
1/99 SMV 3000 Transmitter User’s Manual 1 Section 1 Overview - First Time Users Only 1.1 Introduction Section Contents This section includes these topics. Topic See Page 1.1 Introduction .............................................................................. 1 1.2 CE Conformity (Europe) ......
2 SMV 3000 Transmitter User’s Manual 1/99 1.2 CE Conformity (Europe) About Conformity This product is in conformity with the protection requirements of89/336/EEC, the EMC Directive. Conformity of this product with anyother “CE Mark” Directive(s) shall not be assumed. Deviation from the installation ...
1/99 SMV 3000 Transmitter User’s Manual 3 1.3 SMV 3000 Smart Multivariable Transmitters About the Transmitter The SMV 3000 Smart Multivariable Transmitter shown in Figure 1measures three separate process variables and calculates volumetric ormass flow rate for gases, steam or liquids for output over...
4 SMV 3000 Transmitter User’s Manual 1/99 1.3 SMV 3000 Smart Multivariable Transmitters, Continued SMV Operating Modes The SMV 3000 can transmit its output in either an analog 4 to 20milliampere format or a Digitally Enhanced (DE) protocol format fordirect digital communications with our TPS/TDC 300...
1/99 SMV 3000 Transmitter User’s Manual 5 1.3 SMV 3000 Smart Multivariable Transmitters, Continued SMV OperatingModes, continued In the digital DE protocol format, all four process variables are availablefor monitoring and control purposes; and the meter body temperature isalso available as a second...
6 SMV 3000 Transmitter User’s Manual 1/99 1.4 Smartline Configuration Toolkit (SCT 3000) SmartlineConfiguration Toolkit Honeywell’s SCT 3000 Smartline Configuration Toolkit is a cost-effectivemeans to configure, calibrate, diagnose, and monitor the SMV 3000 andother smart field devices. The SCT 3000...
1/99 SMV 3000 Transmitter User’s Manual 7 1.5 Smart Field Communicator (SFC) About SFCCommunications The portable, battery-powered SFC serves as the common communicationinterface device for Honeywell’s family of Smartline Transmitters. Itcommunicates with a transmitter through serial digital signals...
8 SMV 3000 Transmitter User’s Manual 1/99 1.5 Smart Field Communicator (SFC), Continued Using the SFC withthe SMV 3000,continued • Change Mode of Operation: Tell transmitter to operate in either its analog (4-20 mA) mode or its digital enhanced (DE) mode. • Check Current Output: Use the transmitter ...
1/99 SMV 3000 Transmitter User’s Manual 9 1.6 Transmitter Order Order Components Figure 6 shows the components that would be shipped and received for atypical SMV 3000 transmitter order. Figure 6 Typical SMV 3000 Transmitter Order Components Mounting Bracket (Optional) SMV 3000 w SMV 3000 Transmitte...
10 SMV 3000 Transmitter User’s Manual 1/99 1.6 Transmitter Order, Continued About Documentation • SCT 3000 Smartline Configuration Toolkit Start-up and InstallationManual 34-ST-10-08: One copy supplied with the SCT 3000Smartline Configuration Toolkit. This document provides basicinformation on insta...
1/99 SMV 3000 Transmitter User’s Manual 11 Section 2 Quick Start Reference 2.1 Introduction Section Contents This section includes these topics Topic See Page 2.1 Introduction ............................................................................ 13 2.2 Getting SMV 3000 Transmitter On-Line Q...
12 SMV 3000 Transmitter User’s Manual 1/99 2.2 Getting SMV 3000 Transmitter On-Line Quickly Quick Start-up Tasks Table 1 lists common start-up tasks for an SMV 3000 transmitter using theSCT and gives an appropriate section in this manual to reference for moreinformation about how to do the task. The...
1/99 SMV 3000 Transmitter User’s Manual 13 Section 3 Preinstallation Considerations 3.1 Introduction Section Contents This section includes these topics Topic See Page 3.1 Introduction ............................................................................ 16 3.2 Considerations for SMV 3000 T...
14 SMV 3000 Transmitter User’s Manual 1/99 3.2 Considerations for SMV 3000 Transmitter Evaluate conditions The SMV 3000 transmitter is designed to operate in common indoorindustrial environments as well as outdoors. To assure optimumperformance, evaluate these conditions at the mounting area relativ...
1/99 SMV 3000 Transmitter User’s Manual 15 3.2 Considerations for SMV 3000 Transmitter, Continued Temperature limits Table 2 lists the operating temperature limits for reference. Table 2 Operating Temperature Limits Transmitter Type Ambient Temperature Meter Body Multivariable ° C ° F –40 to 93 –40 ...
16 SMV 3000 Transmitter User’s Manual 1/99 3.2 Considerations for SMV 3000 Transmitter, Continued RTD requirements Use a two-, three-, or four-wire platinum 100 ohm (Pt100) ResistanceTemperature Detector with rated measurement range limits of –200 to450 °C (–328 to 842 °F) per DIN 43760 standard ( α...
1/99 SMV 3000 Transmitter User’s Manual 17 3.3 Considerations for SCT 3000 SCT 3000Requirements The SCT 3000 consists of the software program which is contained ondiskettes and a Smartline Option Module which is the hardware interfaceused for connecting the host computer to the SMV transmitter. Be c...
1/99 SMV 3000 Transmitter User’s Manual 19 Section 4 Installation 4.1 Introduction Section Contents This section includes these topics Topic See Page 4.1 Introduction ............................................................................ 19 4.2 Mounting SMV 3000 Transmitter ....................
20 SMV 3000 Transmitter User’s Manual 1/99 4.2 Mounting SMV 3000 Transmitter Summary You can mount the transmitter to a 2-inch (50 millimeter) vertical orhorizontal pipe using our optional angle or flat mounting bracket or abracket of your own. Figure 8 shows typical bracket mounted installations fo...
1/99 SMV 3000 Transmitter User’s Manual 21 4.2 Mounting SMV 3000 Transmitter, Continued Bracket mounting Table 5 summarizes typical steps for mounting a transmitter to a bracket. Table 5 Mounting SMV 3000 Transmitter to a Bracket Step Action 1 If you are using an… Then… optional mounting bracket go ...
1/99 SMV 3000 Transmitter User’s Manual 23 4.2 Mounting SMV 3000 Transmitter, Continued ATTENTION The mounting position of an SMV 3000 Transmitter is critical as thetransmitter spans become smaller for the absolute and/or differentialpressure range. A maximum zero shift of 0.048 psi for an absolutep...
24 SMV 3000 Transmitter User’s Manual 1/99 4.3 Piping SMV 3000 Transmitter Summary The actual piping arrangement will vary depending upon the processmeasurement requirements. Process connections can be made to standard1/4-inch NPT female connections on 2-1/8 inch centers in the double-ended process ...
1/99 SMV 3000 Transmitter User’s Manual 25 4.3 Piping SMV 3000 Transmitter, Continued Transmitter location The suggested mounting location for the transmitter depends on theprocess to be measured. Figure 11 shows the transmitter located above thetap for gas flow measurement. This arrangement allows ...
28 SMV 3000 Transmitter User’s Manual 1/99 4.3 Piping SMV 3000 Transmitter, Continued Installing flangeadapter, continued Table 6 Installing 1/2 inch NPT Flange Adapter Step Action 1 Insert filter screen (if supplied) into inlet cavity of process head. 2 Carefully seat Teflon (white) gasket into ada...
1/99 SMV 3000 Transmitter User’s Manual 29 4.4 Installing RTD or Thermocouple Considerations You are responsible for installing the thermowell to house the RTD orthermocouple sensor. Be sure to use a spring-load accessory to hold theRTD sensor against the end of the thermowell. To reduce the effects...
30 SMV 3000 Transmitter User’s Manual 1/99 4.5 Wiring SMV 3000 Transmitter CE Conformity SpecialConditions (Europe) You must use shielded, twisted-pair cable such as Belden 9318 for allsignal/power wiring. Summary The transmitter is designed to operate in a two-wire power/current loopwith loop resis...
1/99 SMV 3000 Transmitter User’s Manual 31 4.5 Wiring SMV 3000 Transmitter, Continued Figure 14 SMV 3000 Transmitter Terminal Block Electronics Housing TEST SIG – + – + Terminal Block METER L SIGNAL 1 2 TC 3 4 – – – + + Summary, continued You connect RTD leads to the TC terminals 1, 2, 3, and 4 as a...
32 SMV 3000 Transmitter User’s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued TPS/TDC 3000reference Transmitters that are to be digitally integrated to our TPS/TDC 3000systems will be connected to the Smart Transmitter InterfaceMultivariable Module in the Process Manager, Advanced ProcessMan...
34 SMV 3000 Transmitter User’s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued Wiring connections,continued Table 7 Wiring the Transmitter, Continued Step Action 7 Replace integral meter, if applicable; replace end-cap, and tightenend-cap lock. Figure 15 RTD Input Wiring Connections. R R W R ...
1/99 SMV 3000 Transmitter User’s Manual 35 4.5 Wiring SMV 3000 Transmitter, Continued Lightning protection When your transmitter is equipped with optional lightning protection, youmust connect a wire from the transmitter to ground as shown in Figure 17to make the protection effective. We recommend t...
36 SMV 3000 Transmitter User’s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued Conduit seals andHazardous LocationInstallations Transmitters installed as explosionproof in a Class I, Division 1, Group AHazardous (Classified) Location in accordance with ANSI/NFPA 70, theUS National Electrical ...
1/99 SMV 3000 Transmitter User’s Manual 37 Section 5 Getting Started 5.1 Introduction Section Contents This section includes these topics Topic See Page 5.1 Introduction ............................................................................ 37 5.2 Establishing Communications ...................
38 SMV 3000 Transmitter User’s Manual 1/99 5.2 Establishing Communications Off-line Versus On-line SMVConfiguration The SCT 3000 allows you to perform both off-line and on-lineconfiguration of SMV transmitters. • Off-line configuration does not require connection to the transmitter.By operating the ...
1/99 SMV 3000 Transmitter User’s Manual 39 5.2 Establishing Communications, Continued ATTENTION Connecting the host computer to an SMV for on-line communicationsrequires Smartline Option Module consisting of a PC Card and LineInterface Module. SCT 3000 On-lineConnections to theSMV Table 8 provides t...
40 SMV 3000 Transmitter User’s Manual 1/99 5.2 Establishing Communications, Continued Establishing On-lineCommunications withthe SMV Table 9 lists the steps to begin an on-line session with the loop-connectedSMV and upload the database configuration from the transmitter. Table 9 Making SCT 3000 On-l...
42 SMV 3000 Transmitter User’s Manual 1/99 5.3 Making Initial Checks CheckingCommunication Modeand Firmware Version Before doing anything else, it is a good idea to confirm the transmitter’smode of operation and identify the version of firmware being used in thetransmitter. • Communication mode (eit...
1/99 SMV 3000 Transmitter User’s Manual 43 5.4 Write Protect Option Write Protect Option The SMV 3000 transmitters are available with a “write protect option”. Itconsists of a jumper located on the transmitter’s Main Printed CircuitBoard (PCB) under the temperature measurement (Daughter) PCB thatyou...
1/99 SMV 3000 Transmitter User’s Manual 45 Section 6 Configuration 6.1 Introduction Section Contents This section includes these topics Topic See Page 6.1 Introduction ............................................................................ 45 6.2 Overview ........................................
1/99 SMV 3000 Transmitter User’s Manual 47 6.2 Overview About Configuration Each SMV 3000 Transmitter includes a configuration database thatdefines its particular operating characteristics. You use the SCT 3000 toenter and change selected parameters within a given transmitter’s databaseto alter its ...
SMV 3000 Transmitter User’s Manual 1/99 48 6.2 Overview, Continued ConfigurationSummary, continued When using a Honeywell-defined SMV template, you should choose a filetemplate for the temperature range and model of SMV that you wish toconfigure. For example, if the SMV transmitter is a model SMA125...
1/99 SMV 3000 Transmitter User’s Manual 49 6.3 Configuring the SMV 3000 with The SCT Using the SCT forSMV 3000Configuration The SCT template files have tab cards that contain data fields for the SMVparameters which you fill in. You start with the Device tab card to enterthe device tag name (Tag ID) ...
SMV 3000 Transmitter User’s Manual 1/99 50 6.4 Device Configuration Transmitter Tag Nameand PV1 Priority Tag ID field is found on the Device tab card. Tag ID - Enter an appropriate tag name for the transmitter containing upto eight ASCII characters which uniquely identifies the transmitter. NOTE: It...
1/99 SMV 3000 Transmitter User’s Manual 51 6.5 General Configuration PV Type Selecting PVs forBroadcast The PV Type field is found on the General tab card. Select one of the PV Types in Table 10 to choose which of thetransmitter’s PVs are to be sent (broadcast) to the control system.Optionally, you ...
SMV 3000 Transmitter User’s Manual 1/99 52 6.5 General Configuration, Continued Background You can select which of the transmitter’s Process Variables (PVs) are tobe broadcast as part of the transmitter’s digital transmission to the controlsystem. You also can select whether the secondary variable i...
1/99 SMV 3000 Transmitter User’s Manual 53 6.5 General Configuration, Continued Line Filter When using the process temperature (PV3) input, select the input filterfrequency that matches the power line frequency for the power supply. • 50 Hz • 60 Hzd d Factory setting . Background The line filter hel...
SMV 3000 Transmitter User’s Manual 1/99 54 6.6 DPConf Configuration - PV1 Engineering Units The DPConf tab card displays the Low Range Value (LRV), Low RangeLimit (LRL), Upper Range Value (URV) and Upper Range Limit (URL)for PV1 in the unit of measure selected in the Engineering Units field. PV1 Eng...
1/99 SMV 3000 Transmitter User’s Manual 55 6.6 DPConf Configuration - PV1, Continued LRV and URV PV1 (DP) RangeValues The Lower Range Value and the Upper Range Value fields for PV1 arefound on the DPConf tab card. Set the LRV (which is the process input for 4 mA dc* (0%) output) andURV (which is the...
SMV 3000 Transmitter User’s Manual 1/99 56 6.6 DPConf Configuration - PV1, Continued Output Conformity Select the output form for differential pressure (PV1) variable to representone of these selections. Note that calculated flow rate process variable(PV4) includes a square root operation and it is ...
1/99 SMV 3000 Transmitter User’s Manual 57 6.6 DPConf Configuration - PV1, Continued About Square RootOutput, continued Example: If you have an application with a differential pressure range of 0 to 100 inches of water with an input of 49 inches of water,substituting into the above formulas yields: ...
SMV 3000 Transmitter User’s Manual 1/99 58 6.6 DPConf Configuration - PV1, Continued Damping Adjust the damping time constant for Differential Pressure (PV1) toreduce the output noise. We suggest that you set the damping to thesmallest value that is reasonable for the process. The damping values (in...
1/99 SMV 3000 Transmitter User’s Manual 59 6.7 AP/GPConf Configuration - PV2 Engineering Units The AP/GPConf tab card displays the Low Range Value (LRV), LowRange Limit (LRL), Upper Range Value (URV) and Upper Range Limit(URL) for PV2 in the unit of measure selected in the Engineering Unitsfield. NO...
SMV 3000 Transmitter User’s Manual 1/99 60 6.7 AP/GPConf Configuration - PV2, Continued Background Internally, the SMV transmitter uses absolute pressure values for all flowcalculations. The value entered in the Atmospheric Offset field is addedto the gauge pressure input value to approximate the ab...
1/99 SMV 3000 Transmitter User’s Manual 61 6.8 TempConf Configuration - PV3 Engineering Units The TempConf tab card displays the Low Range Value (LRV), Low RangeLimit (LRL), Upper Range Value (URV) and Upper Range Limit (URL)for PV3 in the unit of measure selected in the Engineering Units field. Sel...
SMV 3000 Transmitter User’s Manual 1/99 62 6.8 TempConf Configuration - PV3, Continued Cold JunctionCompensation If a thermocouple is used for process temperature PV3 input, you mustselect if the cold junction (CJ) compensation will be supplied internally bythe transmitter or externally from a user-...
1/99 SMV 3000 Transmitter User’s Manual 63 6.8 TempConf Configuration - PV3, Continued Sensor Type Identify and select the type of sensor that is connected to the transmitter asits input for process temperature PV3. This will set the appropriate LRLand URL data in the transmitter automatically. Tabl...
SMV 3000 Transmitter User’s Manual 1/99 64 6.8 TempConf Configuration - PV3, Continued T/C Fault Detect Select whether to turn on the function for T/C or RTD fault detection. • ON – Any RTD or T/C lead breakage initiates a critical status flag. • OFF d – Break in RTD sensing lead or any T/C lead ini...
1/99 SMV 3000 Transmitter User’s Manual 65 6.8 TempConf Configuration - PV3, Continued PV3 (Temperature)Range Values(LRV and URV) The Lower Range Value and the Upper Range Value fields for PV3 arefound on the TempConf tab card. Set the LRV and URV (which are desired zero and span points for yourmeas...
SMV 3000 Transmitter User’s Manual 1/99 66 6.8 TempConf Configuration - PV3, Continued ATTENTION • For a reverse range, enter the upper range value as the LRV and thelower range value as the URV. For example, to make a 0 to 500 °Frange a reverse range, enter 500 as the LRV and 0 as the URV. • The UR...
SMV 3000 Transmitter User’s Manual 1/99 68 6.9 FlowConf Configuration - PV4 Engineering Units The FlowConf tab card displays the Low Range Value (LRV), Low RangeLimit (LRL), Upper Range Value (URV) and Upper Range Limit (URL) forPV4 in the unit of measure selected in the Engineering Units field. PV4...
1/99 SMV 3000 Transmitter User’s Manual 69 6.9 FlowConf Configuration - PV4, Continued PV4 EngineeringUnits, continued Table 17 Pre-programmed Mass Flow Engineering Units for PV4 Engineering Unit Meaning Kg/min lb/min Kg/h lb/h Kg/sec lb/sec t/hd t/min t/sec g/h g/min g/sec ton/h ton/min ton/sec Kil...
1/99 SMV 3000 Transmitter User’s Manual 71 6.9 FlowConf Configuration - PV4, Continued About LRV and URV The LRV and URV set the desired zero and span points for yourcalculated measurement range as shown in the example in Figure 24. Figure 24 Typical Volumetric Flow Range Setting Values Typical Rang...
1/99 SMV 3000 Transmitter User’s Manual 73 6.9 FlowConf Configuration - PV4, Continued Figure 25 Graphic Representation of Sample Low Flow Cutoff Action. 1100 990 880 770 660 550 440 330 220 110 0 100 90 80 70 60 50 40 30 20 10 0 Time 100 90 80 70 60 50 40 30 20 10 0 Low Limit High Limit 165 55 15 5...
SMV 3000 Transmitter User’s Manual 1/99 74 6.10 Using Custom Engineering Units Using Custom Unitsfor PV4 FlowMeasurement The SCT contains a selection of preprogrammed engineering units that youcan choose to represent your PV4 flow measurement. If you want the PV4measurement to represent an engineeri...
1/99 SMV 3000 Transmitter User’s Manual 75 6.11 Flow Compensation Wizard Description A Flow Compensation Wizard is provided with the SCT 3000 which isused to configure PV4, the flow variable of the SMV 3000 MultivariableTransmitter. The flow compensation wizard will guide you in configuringthe PV4 o...
SMV 3000 Transmitter User’s Manual 1/99 76 6.11 Flow Compensation Wizard, Continued DynamicCompensationEquation, continued Table 18 Primary Flow Elements, Continued Primary Element Application Venturi - Machined Inlet (ASME - ISO) Liquids - Rough Cast Inlet (ASME - ISO) Liquids - Rough Welded sheet-...
1/99 SMV 3000 Transmitter User’s Manual 77 6.12 Saving, Downloading and Printing a Configuration File Saving, Downloadingand Printing aConfiguration File Once you have entered the SMV parameter values into the SCT tab cards,you save the database configuration file. If you are configuring the SMVon-l...
SMV 3000 Transmitter User’s Manual 1/99 78 6.13 Verifying Flow Configuration Verify FlowConfiguration To verify the SMV transmitter’s PV4 calculated flow output for yourapplication, you can use the SMV to simulate PV input values to thetransmitter and read the PV4 output. The output can be compared ...
1/99 SMV 3000 Transmitter User’s Manual 79 Section 7 Startup 7.1 Introduction Section Contents This section includes these topics Topic See Page 7.1 Introduction ............................................................................ 79 7.2 Startup Tasks .........................................
80 SMV 3000 Transmitter User’s Manual 1/99 7.2 Startup Tasks About Startup Once you have installed and configured a transmitter, you are ready tostart up the process loop. Startup usually includes • Simulate pressure and temperature inputs to the transmitter, • Reading inputs and outputs • Checking ...
1/99 SMV 3000 Transmitter User’s Manual 81 7.3 Running Output Check Background An SMV transmitter operating in the analog mode can be put into aconstant-current source mode (called the output mode) to checkout otherinstruments in the control loop such as recorders, controllers, andpositioners. Using...
82 SMV 3000 Transmitter User’s Manual 1/99 7.3 Running Output Check, Continued Procedure, continued Table 19 Analog Output Check Procedure, continued Step Action 5 We assume that most analog transmitters will have PV4 as theselected output. This also means that receiver instrument will beconfigured ...
1/99 SMV 3000 Transmitter User’s Manual 83 7.3 Running Output Check, Continued Procedure Table 20 Output Check for SMV Transmitters in DE Mode Step Action 1 Connect SCT to SMV and establish communications. (SeeSubsection 5.2 for procedure, if necessary.) 2 Be sure any switches that may trip alarms o...
84 SMV 3000 Transmitter User’s Manual 1/99 7.4 Using Transmitter to Simulate PV Input Using SMVTransmitter in InputMode You can use an SMV 3000 transmitter to simulate a PV input valuethrough the transmitter’s input mode. This feature is useful to check aPV’s affect on the transmitter’s output and c...
1/99 SMV 3000 Transmitter User’s Manual 85 7.4 Using Transmitter to Simulate PV Input, Continued Procedure, continued Table 21 Using SMV Transmitter in the Input Mode, Continued Step Action 5 Select DPInCal tab card and type in desired PV1 input value that is tobe simulated. Value should be within L...
86 SMV 3000 Transmitter User’s Manual 1/99 7.5 Starting Up Transmitter Procedure NOTE: Perform the procedure in Section 7.4, Using the Transmitter to Simulate PV Input, before performing these start-up procedures . The following procedures outline the steps for starting up SMV 3000transmitters in fl...
1/99 SMV 3000 Transmitter User’s Manual 87 7.5 Starting Up Transmitter, Continued Procedure, continued Table 22 Start up Procedure for SMV Transmitter Model SMA125, continued Step Action 9 Select APInCal tab card and read input of applied AP (PV2) pressurein the selected engineering unit. Verify tha...
88 SMV 3000 Transmitter User’s Manual 1/99 7.5 Starting Up Transmitter, Continued Procedure, continued Table 23 Start up Procedure for SMV Transmitter Model SMG170, continued Step Action 8 Close vents to high pressure and low pressure input ports. Closevents to wet legs in steam applications. 9 Open...
90 SMV 3000 Transmitter User’s Manual 1/99 7.5 Starting Up Transmitter, Continued Figure 26 Typical SCT or SFC and Meter Connections for SMV Start up Procedure. P L S ALM1 ALM2 REM SP SP1SP2 FUNC LOWR DISP MAN AUTO AUTOTUNE SETUP RUN HOLD OUT A SP ALM PV 0 0 0 0 1 0 0 0 % + – Black - Red + 250 Ω Pow...
1/99 SMV 3000 Transmitter User’s Manual 91 Section 8 Operation 8.1 Introduction Section Contents This section includes these topics Topic See Page 8.1 Introduction ............................................................................ 91 8.2 Accessing Operation Data ............................
92 SMV 3000 Transmitter User’s Manual 1/99 8.2 Accessing Operation Data Summary You can access this data relevant to the operation of the transmitter usingthe SCT.• Current PV number selection • Input • Output • Span • Upper Range Limit • Failsafe output direction • Status • Sensor (meter body) temp...
1/99 SMV 3000 Transmitter User’s Manual 93 8.2 Accessing Operation Data, Continued Procedure, continued Table 25 Accessing Transmitter Operation Data Using SCT, Continued IF you want to view… Select the SCT Window or Tab Card And . . . 1. the input value for a given PV, which isupdated every sixseco...
1/99 SMV 3000 Transmitter User’s Manual 95 8.3 Changing Default Failsafe Direction Background Transmitters are shipped with a default failsafe direction of upscale. Thismeans that the transmitter’s output will be driven upscale (maximumoutput) when the transmitter detects a critical status. You can ...
96 SMV 3000 Transmitter User’s Manual 1/99 8.3 Changing Default Failsafe Direction, Continued Procedure, continued Table 26 Cutting Failsafe Jumper Step Action 1 Connect SCT to SMV and establish communications. (Seesubsection 5.2 for procedure, if necessary.) 2 Be sure any switches that may trip ala...
1/99 SMV 3000 Transmitter User’s Manual 97 8.3 Changing Default Failsafe Direction, Continued Procedure, continued Table 26 Cutting Failsafe Jumper, Continued Step Action 10 Turn ON transmitter power. 11 Perform Upload of the SMV database to the SCT. 12 Open the Status Tab Card. Read the gross and d...
98 SMV 3000 Transmitter User’s Manual 1/99 8.4 Saving and Restoring a Database Saving and Restoringa SMV ConfigurationDatabase It is recommended that you keep a disk file of the current the configurationdatabases for all smart field devices, just in case of a device failure and/orreplacement. If it ...
1/99 SMV 3000 Transmitter User’s Manual 99 Section 9 Maintenance 9.1 Introduction Section Contents This section includes these topics Topic See Page 9.1 Introduction ............................................................................ 99 9.2 Preventive Maintenance ............................
100 SMV 3000 Transmitter User’s Manual 1/99 9.2 Preventive Maintenance Maintenance RoutinesAnd Schedules The SMV 3000 transmitter itself does not require any specificmaintenance routine at regularly scheduled intervals. However, you shouldconsider carrying out these typical inspection and maintenanc...
1/99 SMV 3000 Transmitter User’s Manual 101 9.3 Inspecting and Cleaning Barrier Diaphragms Background Depending on the characteristics of the process medium being measured,sediment or other foreign particles may collect in the process headcavity/chamber and cause faulty measurement. In addition, the...
102 SMV 3000 Transmitter User’s Manual 1/99 9.3 Inspecting and Cleaning Barrier Diaphragms, Continued Procedure, continued Table 27 Inspecting and Cleaning Barrier Diaphragms, Continued Step Action 3 Remove O-ring and clean interior of process head using soft bristlebrush and suitable solvent. 4 Ins...
1/99 SMV 3000 Transmitter User’s Manual 103 9.4 Replacing Electronics Module or PROM Module description The electronics module used in the SMV 3000 transmitter is a two PrintedWiring Assembly design that includes an integral mounting bracket, werefer to the PWAs as Main PWA and Temperature or Daught...
104 SMV 3000 Transmitter User’s Manual 1/99 9.4 Replacing Electronics Module or PROM, Continued Procedure, continued Table 28 Replacing Electronics Module or PROM, Continued Step Action 3 Release retaining clip and unplug flex -tape and power connectorsfrom Main PWA underneath module. Unplug tempera...
1/99 SMV 3000 Transmitter User’s Manual 105 9.4 Replacing Electronics Module or PROM, Continued Procedure, continued Table 28 Replacing Electronics Module or PROM, Continued Step Action 5 Remove two retaining screws and carefully pull Daughter PWAstraight up to unplug it from Main PWA. Screw Tempera...
106 SMV 3000 Transmitter User’s Manual 1/99 9.4 Replacing Electronics Module or PROM, Continued Procedure, continued Table 28 Replacing Electronics Module or PROM, Continued Step Action 8 With component side of new PWA facing you, align notch and pin 1 ofPROM removed in Step 6 with notch and pin 1 i...
108 SMV 3000 Transmitter User’s Manual 1/99 9.5 Replacing Meter Body Center Section Procedure You can replace the center section of the meter body. A replacementcenter section is supplied with a new matching PROM. Use the procedure in Table 29 to install a new center section and itsmatching PROM. Ta...
1/99 SMV 3000 Transmitter User’s Manual 109 9.5 Replacing Meter Body Center Section, Continued Procedure, continued Table 29 Replacing Meter Body Center Section, Continued Step Action 4 Remove nuts from bolts that hold process heads to center section.Remove process heads and bolts 5 Remove O-ring an...
1/99 SMV 3000 Transmitter User’s Manual 111 Section 10 Calibration 10.1 Introduction Section Contents This section includes these topics Topic See Page 10.1 Introduction .......................................................................... 111 10.2 Overview ......................................
112 SMV 3000 Transmitter User’s Manual 1/99 10.2 Overview About Calibration Differential pressure and static pressure measurements can be affected byconditions external to the transmitter, (such as process material or residueadhering to barrier diaphragms for example), so measurement “drift”cannot b...
1/99 SMV 3000 Transmitter User’s Manual 113 10.2 Overview, Continued Test EquipmentRequired Depending upon the type of calibration you choose, you may need anyof the following test equipment to accurately calibrate the transmitter: • Digital Voltmeter or milliammeter with 0.02% accuracy or better • ...
114 SMV 3000 Transmitter User’s Manual 1/99 10.3 Calibrating Analog Output Signal Background You can calibrate the transmitter’s analog output circuit at its 0 and 100%levels by using the transmitter in its constant-current source mode (oroutput mode). It is not necessary to remove the transmitter f...
1/99 SMV 3000 Transmitter User’s Manual 115 10.4 Calibrating PV1 and PV2 Range Values Background The SMV 3000 Smart Multivariable Transmitter has two-pointcalibration. This means when you calibrate two points in the PV range allthe points in that range adjust to that calibration. ATTENTION You must ...
116 SMV 3000 Transmitter User’s Manual 1/99 10.4 Calibrating PV1 and PV2 Range Values, Continued Procedure, continued Figure 28 Typical PV1 or PV2 Range Calibration Hookup 24VdcPowerSupply - + 24VdcPowerSupply - + LowPressurePort M E T E R S I G N A L L High Pressure Port Absolute PressureReadout De...
1/99 SMV 3000 Transmitter User’s Manual 117 10.5 Resetting Calibration About Reset Accuracyfor PV1 and PV2 You can erase incorrect PV1 and/or PV2 calibration data by resetting thedata to default values. The default values return the transmitter calibrationto the original factory “characterization” v...
118 SMV 3000 Transmitter User’s Manual 1/99 10.5 Resetting Calibration, Continued Background You can erase incorrect calibration data for a given PV measurementrange by resetting the data to default values using the SCT or SFC. Procedure Depending if you are using the SCT 3000 or the SFC to reset ca...
1/99 SMV 3000 Transmitter User’s Manual 119 Section 11 Troubleshooting 11.1 Introduction Section Contents This section includes these topics Topic See Page 11.1 Introduction .......................................................................... 119 11.2 Overview ..................................
120 SMV 3000 Transmitter User’s Manual 1/99 11.2 Overview Diagnostics The SMV 3000 transmitter is constantly running internal diagnostics tomonitor sensor and transmitter functions. The SCT and SFC, whenconnected to the SMV control loop, monitor the transmitter functions, andstatus of the control lo...
1/99 SMV 3000 Transmitter User’s Manual 121 11.3 Troubleshooting Using the SCT Summary Using the SCT in the on-line mode you can check the transmitter status,identify diagnostic messages and access troubleshooting information soyou can clear fault conditions. The SMV diagnostic messages fall into an...
122 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages Diagnostic Messages The diagnostic text messages that can be displayed on the SCT, SFC or ona TPS/TDC system are listed in the following tables. A description of theprobable cause and suggested action to be taken are listed also to...
1/99 SMV 3000 Transmitter User’s Manual 123 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 31 Critical Status Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 7-0 A/D Failure PV3 STATUS TAG ID.# A/D FAILU...
124 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 31 Critical Status Diagnostic Message Table, Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 2-4 2-5 Meter Body Overload OR Met...
126 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 32 Non-Critical Status Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 9-3 Bad AP Compensation PV4 STATUS TAG ID...
1/99 SMV 3000 Transmitter User’s Manual 127 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 32 Non-Critical Status Diagnostic Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 9-6 Corrects Active on PV4 STA...
130 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 32 Non-Critical Status Diagnostic Message Table, Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 6-4 Output Mode PV1 (DP) STATU...
132 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 33 Communication Status Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do - Command Aborted TAG NO. COMM ABORTED - Communicat...
1/99 SMV 3000 Transmitter User’s Manual 133 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 33 Communication Status Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do - - STATUS TAG ID. NACK RESPONSE - Trans...
134 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 34 Informational Status Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 6-3 2 Wire TC PV3 STATUS TAG ID. 2 WIRE TC PV3 2 WI...
1/99 SMV 3000 Transmitter User’s Manual 135 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 35 SFC Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do - - ALGPARM Kuser >RANGE - Applicable PV4 algorithmpar...
1/99 SMV 3000 Transmitter User’s Manual 137 Section 12 Parts List 12.1 Replacement Parts Part Identification • All individually salable parts are indicated in each figure by key number callout. For example, 1, 2, 3, and so on. • All parts that are supplied in kits are indicated in each Figure by k...
138 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Figure 29 Major SMV 3000 Smart Multivariable Transmitter Parts Reference. Electronics Housing AssemblySee Figure 30 Meter BodySee Figure 32 Mounting Kit Part Number30752770-003 Mounting Kit Part Number51196557-001 Angle Br...
1/99 SMV 3000 Transmitter User’s Manual 139 12.1 Replacement Parts, Continued Figure 30 SMV 3000 Electronics Housing 3 4 K2 5 K4 6 K10 K9 K2 K8 7 K7 See note 2 K5 K4 K6 K2 K12 K13 K11 9 K1 K3 K5 See note 1 2 1 NOTES:1. Terminal block assembly. See Figure 31.2. These parts, including the attached cab...
140 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Table 36 Parts Identification for Callouts in Figure 30 Key No. Part Number Description Quantity Per Unit 1 51404208-503† Electronics module assembly 1 2 51197486-501 PROM assembly 1 ATTENTION Specify transmitter serial nu...
1/99 SMV 3000 Transmitter User’s Manual 141 12.1 Replacement Parts, Continued Table 36 Parts Identification for Callouts in Figure 30, Continued Key No. Part Number Description QuantityPer Kit 30753392-001† Accessory O-ring kit K2 O-ring housing 6 30753783-001 Lock assembly kit, electronics terminal...
142 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Figure 31 SMV 3000 Terminal Block Assembly K1 K2 K3 K4 K5 K6 K2 K7 K8 Table 37 Parts Identification for Callouts in Figure 31 Key No. Part Number Description Quantity Per Kit 51197487-001 Terminal block assembly kit (black...
1/99 SMV 3000 Transmitter User’s Manual 143 12.1 Replacement Parts, Continued Figure 32 SMV 3000 Meter Body 22372 K3 K4 K5 K2 K13 K3 K7 1 K9 K8 K7 K13 K3 K5 K4 K3 K6 K12 K10 K11 K1 K1 K11 K10 K12 Table 38 Parts Identification for Callouts in Figure 32 Key No. Part Number Description Quantity Per Uni...
144 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Table 38 Parts Identification for Callouts in Figure 32, Continued Key No. Part Number Description Quantity Per Unit 30753787-001 Monel vent/drain and plug kit K3 Pipe plug 4 K4 Vent plug 2 K5 Vent bushing 2 30753786-001 H...
146 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Table 39 Summary of Recommended Spare Parts Reference Spares for Part Number Description Figure Number Key Number 1-10 Units 10-100 Units 100- 1000 Units 51404208-503 Electronics module assembly 30 1 1 1 - 2 2 – 4 30753392...
1/99 SMV 3000 Transmitter User’s Manual 147 Section 13 Reference Drawings 13.1 Wiring Diagrams and Installation Drawings Wiring Diagrams These wiring diagrams are included in numerical order behind this pagefor wiring reference. SMV 3000 Wiring Diagrams for . . . See Drawing Number . . . Multivari...
1/99 SMV 3000 Transmitter User’s Manual 149 Appendix A – PM/APM/HPM SMV 3000 Integration A.1 Overview Appendix Contents This appendix includes these topics: Topic See Page A.1 Overview .............................................................................. 149 A.2 Description ...................
SMV 3000 Transmitter User’s Manual 1/99 150 A.2 Description Definition PM/APM/HPM SMV 3000 Integration is a term used to describe thecoupling of an SMV 3000 Smart Multivariable Transmitter to a TDC 3000X Process Manager (PM), Advanced Process Manager (APM),or High Performance Process Manager (HPM) t...
SMV 3000 Transmitter User’s Manual 1/99 152 A.3 Data Exchange Functions Introduction The exchange of data over the bi-directional data path between theSMV 3000 transmitter and the PM/APM/HPM is based on imagingSMV 3000 data through the use of Analog Input (AI) point parameters inthe STIMV IOP for ea...
1/99 SMV 3000 Transmitter User’s Manual 153 A.3 Data Exchange Functions, Continued 16 Points per STIMVIOP The STIMV IOP contains sixteen AI points which are read/write accessiblefrom the PMM and upper network components as shown in Figure A-3.Figure A-3 shows four SMV 3000 transmitters with four PVs...
SMV 3000 Transmitter User’s Manual 1/99 154 A.3 Data Exchange Functions, Continued Four Points PerTransmitter To accommodate all the PVs that can be associated with a givenSMV 3000 transmitter, you must build an AI point for each PV up to amaximum of four points (PVs) per transmitter. Each point bui...
1/99 SMV 3000 Transmitter User’s Manual 155 A.3 Data Exchange Functions, Continued About Number Of PVs The number of PVs that a given SMV 3000 transmitter supports isdetermined upon its database configuration. Using the SCT 3000, SFC orthrough the universal station, the SMV can be configured to sele...
SMV 3000 Transmitter User’s Manual 1/99 156 A.3 Data Exchange Functions, Continued About DatabaseBroadcast Table A-2 lists the maximum database size and transmission time for theSMV 3000. The actual time may be less, if less options are configured.See Section 3 in the PM/APM Smartline Transmitter In...
1/99 SMV 3000 Transmitter User’s Manual 157 A.4 Installation MountingAssumptions We assume that you have physically mounted the integration componentsin accordance with appropriate instructions in this manual and the TDC 3000X bookset. WARNING Before you make any wiring connections, use the SCT to s...
SMV 3000 Transmitter User’s Manual 1/99 158 A.4 Installation, Continued Connection Rule,continued Figure A-5 shows an example of connection rule violations which includeconnecting an ST 3000 transmitter to an allocated logical slot and anSMV 3000 transmitter to a slot that causes a logical slot to w...
1/99 SMV 3000 Transmitter User’s Manual 159 A.5 Configuration About Configuration You can configure all of the SMV 3000 parameters by using the SCT3000 as outlined in this manual. You can also configure most of theSMV 3000 parameters through displays at the Universal Station, but PV4algorithm parame...
SMV 3000 Transmitter User’s Manual 1/99 160 A.5 Configuration, Continued PED Entries Each PED parameter is defined in Appendix A of the PM/APM SmartlineTransmitter Integration Manual. While most entries are generic for allSmartline transmitters, some entries require additional transmitter specificda...
1/99 SMV 3000 Transmitter User’s Manual 161 A.5 Configuration, Continued SENSRTYP Parameter The default sensor type for a given SMV 3000 transmitter PV is listed inTable A-4. Table A-4 Sensor Type Selections for SMV 3000 PVs IF Process Variable Number is… THEN SENSRTYP is … PV1 SPT_DP PV2 SPT_AP * P...
1/99 SMV 3000 Transmitter User’s Manual 163 A.5 Configuration, Continued DAMPING Parameter The damping value is a real number selection from the transmitter rangevalues shown in Table A-8 for a given SMV 3000 transmitter PV. Table A-8 Damping Range Values for SMV 3000 Transmitter PVs IF Process Vari...
SMV 3000 Transmitter User’s Manual 1/99 164 A.6 Operation Notes Generic Operations Most operator actions initiated through Detail displays at the UniversalStation are generic for all Smartline transmitters. Refer to Section 7 in thePM/APM Smartline Transmitter Integration Manual for details aboutthe...
1/99 SMV 3000 Transmitter User’s Manual 165 A.6 Operation Notes, Continued Database MismatchParameters, continued If a mismatch is detected, only the slots (PVs) that have the mismatch willhave their PV value set to not a number (NAN) and their STATEparameter on the Detail display will show DBCHANGE...
SMV 3000 Transmitter User’s Manual 1/99 166 A.6 Operation Notes, Continued PV Engineering UnitConversions You can initiate manual engineering unit conversions for PV value used indisplays by substituting appropriate converted values for PVEUHI andPVEULO on page one of the Detail display. Use the Y =...
1/99 SMV 3000 Transmitter User’s Manual 167 A.6 Operation Notes, Continued Engineering UnitConversion for PV4 Engineering unit conversion for PV4 must be done manually if you want todisplay PV4 flow calculation in units other than cubic meters per hour.The engineering unit description is entered in ...
SMV 3000 Transmitter User’s Manual 1/99 168 A.6 Operation Notes, Continued Engineering UnitConversion for PV4,continued Table A-12 Conversion Values for PV4 as Mass Flow Rate Preferred Engineering Units Conversion Multiplier (m) Conversion Offset (B) t/h 1.0 0 kg/h 1,000 0 kg/min 16.66667 0 lb/min 3...
1/99 SMV 3000 Transmitter User’s Manual 169 A.6 Operation Notes, Continued Status Messages Supplement the IOP status messages given in Section 8 of the PM/APMSmartline Transmitter Integration Manual with those listed in Table A-13.Note that the displayed status messages will be the same for all slot...
1/99 SMV 3000 Transmitter User’s Manual 171 Appendix B SMV 3000 Configuration Record Sheet SMV 3000Configuration DataSheets The following configuration sheets provide a means to record the SMV3000 configuration database. You may want to fill it out prior to creatingthe transmitter database file or...
SMV 3000 Transmitter User’s Manual 1/99 172 Appendix B– Configuration Record Sheet, Continued 1b. Static Pressure - PV2 - Configuration Section PV2 Damping (sec.): 0.0 ___ 0.16 ___ 0.32 ___ 0.48 ___ 1 ___ 2 ___ 4 ___ 8 ___ 16 ___ 32 ___ PV2 Eng. Units: "H2O_39F ___ PSI ___ MPa ___ bar ___ (Stati...
1/99 SMV 3000 Transmitter User’s Manual 175 Appendix C —PV4 Flow Variable Equations C.1 Overview Appendix Contents This appendix includes these topics: Topic See Page C.1 Overview .............................................................................. 175 C.2 Standard Flow Equation .............
176 SMV 3000 Transmitter User’s Manual 1/99 C.2 Standard Flow Equation Standard FlowCompensation(Kuser Model) The Standard Flow Equation (Kuser Model) allows automatic calculationof the Kuser value that is used to configure PV4 flow variable for SMV3000. The Kuser value is a scaling factor, based on...
1/99 SMV 3000 Transmitter User’s Manual 177 C.2 Standard Flow Equation, Continued Example: Air Througha Venturi An engineer has specified a SMV 3000 Smart Multivariable Transmitterto compensate for air density changes and to calculate the standardvolumetric flowrate of air through a Venturi meter. T...
1/99 SMV 3000 Transmitter User’s Manual 181 C.3 Dynamic Compensation Flow Equation DynamicCompensation FlowEquation The Dynamic Compensation Flow Equation provides algorithms for use indetermining a highly accurate PV4 flow variable for SMV 3000. Usedynamic compensation to measure liquids, gases, an...
182 SMV 3000 Transmitter User’s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 Liquid Propane Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flowapplication. Select mass flow in the Algorithm field of the FlowAlg tab and thense...
1/99 SMV 3000 Transmitter User’s Manual 183 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 Liquid Propane Configuration Example, continued Step Action 9 Enter the following lower and upper Reynolds number limits in eachentry field of the Discharge Coefficient page. These values are used...
1/99 SMV 3000 Transmitter User’s Manual 185 C.3 Dynamic Compensation Flow Equation, Continued Example: Air An engineer has specified a SMV 3000 Smart Multivariable Transmitterto dynamically compensate and calculate the standard volumetric flowrateof air through a standard 304 SS orifice meter with f...
186 SMV 3000 Transmitter User’s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-4 Air Configuration Example, continued Step Action 6 Select Standard Volume as the type of gas flow from the list box onthe Gas Flow page, then click Next to proceed to the Fluid page. 7 Select AIR ...
1/99 SMV 3000 Transmitter User’s Manual 189 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flowapplication. Select superheated steam mass flow in the Algorithm field of theFl...
190 SMV 3000 Transmitter User’s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Example, continued Step Action 7 Enter the following lower and upper Reynolds number limits in eachentry field of the Discharge Coefficient page. These values are u...
SMV 3000 Smart Multivariable Transmitter, Transmitter Models : SMA110, SMA125, SMG170 34-SM-99-01 03/04 Addendum (to User’s Manual 34-SM-25-02) Overview Replacement Meterbody and Heads T he SMV 3000 Multivariable Transmitter, all Models, is now being shipped with newly designed meter body and proces...
Table 2 Torque Table - Process Head Bolts/Nuts Bolt Type Meterbody Type 51452557-001 (Carbon Steel - standard; no option specified) 5142557-002 and –003 (NACE [“CR” option] and Non-NACE [“SS” option] Stainless Steel) 51452557-004 (B7M Alloy Steel [“B7” option]) 51451864XXXX except …XXX5 (See Note 1....
Index 192 SMV 3000 Transmitter User’s Manual 1/99 A Analog meter, 33Analog mode, 4, 55, 81, 114Angle mounting bracket, 20Atmospheric Pressure Offset, 59, 85 B Bad PV indication, 169Barrier diaphragms, 101 inspecting and cleaning, 101 Barriers, 31Blow-down lines, 24, 27Bracket mounted, 20Bracket moun...
Manual Honeywell SMV 3000
Summary
ii SMV 3000 Transmitter User’s Manual 1/99 Copyright, Notices, and Trademarks © Copyright 1999 by Honeywell Inc. Revision 0 – January 18, 1999 While this information is presented in good faith and believed to be accurate,Honeywell disclaims the implied warranties of merchantability and fitness for a...
1/99 SMV 3000 Transmitter User’s Manual iii About This Publication This manual is intended as a detailed “how to” reference for installing, piping, wiring, configuring,starting up, operating, maintaining, calibrating, and servicing Honeywell’s SMV 3000 SmartMultivariable Transmitter. It is based on ...
1/99 SMV 3000 Transmitter User’s Manual v Table of Contents References .................................................................................................................................... xiiTechnical Assistance ...........................................................................
vi SMV 3000 Transmitter User’s Manual 1/99 SECTION 7 STARTUP ................................................................................................................. 79 7.1 Introduction ..........................................................................................................
1/99 SMV 3000 Transmitter User’s Manual vii Figures and Tables Figure 1 SMV 3000 Transmitter Handles Multiple Process VariableMeasurements and Calculates Flow Rate ................................................................ 4 Figure 2 Functional Block Diagram for Transmitter in Analog Mode of O...
viii SMV 3000 Transmitter User’s Manual 1/99 Figures and Tables, Continued Table 1 Start-up Tasks Reference ....................................................................................... 14 Table 2 Operating Temperature Limits ...................................................................
x SMV 3000 Transmitter User’s Manual 1/99 Acronyms A.G.A. ......................................................................................................... American Gas AssociationAP ................................................................................................................
1/99 SMV 3000 Transmitter User’s Manual xi Parameters A’d ................................................................................................................................... Area of orificeA’u ..............................................................................................
xii SMV 3000 Transmitter User’s Manual 1/99 References Publication Title Publication Number Binder Title Binder Number SCT 3000 Smartline ConfigurationToolkit Start-up and Installation Manual 34-ST-10-08 ST 3000 Smart Field CommunicatorModel STS103 Operating Guide 34-ST-11-14 For R400 and later: PM/...
1/99 SMV 3000 Transmitter User’s Manual 1 Section 1 Overview - First Time Users Only 1.1 Introduction Section Contents This section includes these topics. Topic See Page 1.1 Introduction .............................................................................. 1 1.2 CE Conformity (Europe) ......
2 SMV 3000 Transmitter User’s Manual 1/99 1.2 CE Conformity (Europe) About Conformity This product is in conformity with the protection requirements of89/336/EEC, the EMC Directive. Conformity of this product with anyother “CE Mark” Directive(s) shall not be assumed. Deviation from the installation ...
1/99 SMV 3000 Transmitter User’s Manual 3 1.3 SMV 3000 Smart Multivariable Transmitters About the Transmitter The SMV 3000 Smart Multivariable Transmitter shown in Figure 1measures three separate process variables and calculates volumetric ormass flow rate for gases, steam or liquids for output over...
4 SMV 3000 Transmitter User’s Manual 1/99 1.3 SMV 3000 Smart Multivariable Transmitters, Continued SMV Operating Modes The SMV 3000 can transmit its output in either an analog 4 to 20milliampere format or a Digitally Enhanced (DE) protocol format fordirect digital communications with our TPS/TDC 300...
1/99 SMV 3000 Transmitter User’s Manual 5 1.3 SMV 3000 Smart Multivariable Transmitters, Continued SMV OperatingModes, continued In the digital DE protocol format, all four process variables are availablefor monitoring and control purposes; and the meter body temperature isalso available as a second...
6 SMV 3000 Transmitter User’s Manual 1/99 1.4 Smartline Configuration Toolkit (SCT 3000) SmartlineConfiguration Toolkit Honeywell’s SCT 3000 Smartline Configuration Toolkit is a cost-effectivemeans to configure, calibrate, diagnose, and monitor the SMV 3000 andother smart field devices. The SCT 3000...
1/99 SMV 3000 Transmitter User’s Manual 7 1.5 Smart Field Communicator (SFC) About SFCCommunications The portable, battery-powered SFC serves as the common communicationinterface device for Honeywell’s family of Smartline Transmitters. Itcommunicates with a transmitter through serial digital signals...
8 SMV 3000 Transmitter User’s Manual 1/99 1.5 Smart Field Communicator (SFC), Continued Using the SFC withthe SMV 3000,continued • Change Mode of Operation: Tell transmitter to operate in either its analog (4-20 mA) mode or its digital enhanced (DE) mode. • Check Current Output: Use the transmitter ...
1/99 SMV 3000 Transmitter User’s Manual 9 1.6 Transmitter Order Order Components Figure 6 shows the components that would be shipped and received for atypical SMV 3000 transmitter order. Figure 6 Typical SMV 3000 Transmitter Order Components Mounting Bracket (Optional) SMV 3000 w SMV 3000 Transmitte...
10 SMV 3000 Transmitter User’s Manual 1/99 1.6 Transmitter Order, Continued About Documentation • SCT 3000 Smartline Configuration Toolkit Start-up and InstallationManual 34-ST-10-08: One copy supplied with the SCT 3000Smartline Configuration Toolkit. This document provides basicinformation on insta...
1/99 SMV 3000 Transmitter User’s Manual 11 Section 2 Quick Start Reference 2.1 Introduction Section Contents This section includes these topics Topic See Page 2.1 Introduction ............................................................................ 13 2.2 Getting SMV 3000 Transmitter On-Line Q...
12 SMV 3000 Transmitter User’s Manual 1/99 2.2 Getting SMV 3000 Transmitter On-Line Quickly Quick Start-up Tasks Table 1 lists common start-up tasks for an SMV 3000 transmitter using theSCT and gives an appropriate section in this manual to reference for moreinformation about how to do the task. The...
1/99 SMV 3000 Transmitter User’s Manual 13 Section 3 Preinstallation Considerations 3.1 Introduction Section Contents This section includes these topics Topic See Page 3.1 Introduction ............................................................................ 16 3.2 Considerations for SMV 3000 T...
14 SMV 3000 Transmitter User’s Manual 1/99 3.2 Considerations for SMV 3000 Transmitter Evaluate conditions The SMV 3000 transmitter is designed to operate in common indoorindustrial environments as well as outdoors. To assure optimumperformance, evaluate these conditions at the mounting area relativ...
1/99 SMV 3000 Transmitter User’s Manual 15 3.2 Considerations for SMV 3000 Transmitter, Continued Temperature limits Table 2 lists the operating temperature limits for reference. Table 2 Operating Temperature Limits Transmitter Type Ambient Temperature Meter Body Multivariable ° C ° F –40 to 93 –40 ...
16 SMV 3000 Transmitter User’s Manual 1/99 3.2 Considerations for SMV 3000 Transmitter, Continued RTD requirements Use a two-, three-, or four-wire platinum 100 ohm (Pt100) ResistanceTemperature Detector with rated measurement range limits of –200 to450 °C (–328 to 842 °F) per DIN 43760 standard ( α...
1/99 SMV 3000 Transmitter User’s Manual 17 3.3 Considerations for SCT 3000 SCT 3000Requirements The SCT 3000 consists of the software program which is contained ondiskettes and a Smartline Option Module which is the hardware interfaceused for connecting the host computer to the SMV transmitter. Be c...
1/99 SMV 3000 Transmitter User’s Manual 19 Section 4 Installation 4.1 Introduction Section Contents This section includes these topics Topic See Page 4.1 Introduction ............................................................................ 19 4.2 Mounting SMV 3000 Transmitter ....................
20 SMV 3000 Transmitter User’s Manual 1/99 4.2 Mounting SMV 3000 Transmitter Summary You can mount the transmitter to a 2-inch (50 millimeter) vertical orhorizontal pipe using our optional angle or flat mounting bracket or abracket of your own. Figure 8 shows typical bracket mounted installations fo...
1/99 SMV 3000 Transmitter User’s Manual 21 4.2 Mounting SMV 3000 Transmitter, Continued Bracket mounting Table 5 summarizes typical steps for mounting a transmitter to a bracket. Table 5 Mounting SMV 3000 Transmitter to a Bracket Step Action 1 If you are using an… Then… optional mounting bracket go ...
1/99 SMV 3000 Transmitter User’s Manual 23 4.2 Mounting SMV 3000 Transmitter, Continued ATTENTION The mounting position of an SMV 3000 Transmitter is critical as thetransmitter spans become smaller for the absolute and/or differentialpressure range. A maximum zero shift of 0.048 psi for an absolutep...
24 SMV 3000 Transmitter User’s Manual 1/99 4.3 Piping SMV 3000 Transmitter Summary The actual piping arrangement will vary depending upon the processmeasurement requirements. Process connections can be made to standard1/4-inch NPT female connections on 2-1/8 inch centers in the double-ended process ...
1/99 SMV 3000 Transmitter User’s Manual 25 4.3 Piping SMV 3000 Transmitter, Continued Transmitter location The suggested mounting location for the transmitter depends on theprocess to be measured. Figure 11 shows the transmitter located above thetap for gas flow measurement. This arrangement allows ...
28 SMV 3000 Transmitter User’s Manual 1/99 4.3 Piping SMV 3000 Transmitter, Continued Installing flangeadapter, continued Table 6 Installing 1/2 inch NPT Flange Adapter Step Action 1 Insert filter screen (if supplied) into inlet cavity of process head. 2 Carefully seat Teflon (white) gasket into ada...
1/99 SMV 3000 Transmitter User’s Manual 29 4.4 Installing RTD or Thermocouple Considerations You are responsible for installing the thermowell to house the RTD orthermocouple sensor. Be sure to use a spring-load accessory to hold theRTD sensor against the end of the thermowell. To reduce the effects...
30 SMV 3000 Transmitter User’s Manual 1/99 4.5 Wiring SMV 3000 Transmitter CE Conformity SpecialConditions (Europe) You must use shielded, twisted-pair cable such as Belden 9318 for allsignal/power wiring. Summary The transmitter is designed to operate in a two-wire power/current loopwith loop resis...
1/99 SMV 3000 Transmitter User’s Manual 31 4.5 Wiring SMV 3000 Transmitter, Continued Figure 14 SMV 3000 Transmitter Terminal Block Electronics Housing TEST SIG – + – + Terminal Block METER L SIGNAL 1 2 TC 3 4 – – – + + Summary, continued You connect RTD leads to the TC terminals 1, 2, 3, and 4 as a...
32 SMV 3000 Transmitter User’s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued TPS/TDC 3000reference Transmitters that are to be digitally integrated to our TPS/TDC 3000systems will be connected to the Smart Transmitter InterfaceMultivariable Module in the Process Manager, Advanced ProcessMan...
34 SMV 3000 Transmitter User’s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued Wiring connections,continued Table 7 Wiring the Transmitter, Continued Step Action 7 Replace integral meter, if applicable; replace end-cap, and tightenend-cap lock. Figure 15 RTD Input Wiring Connections. R R W R ...
1/99 SMV 3000 Transmitter User’s Manual 35 4.5 Wiring SMV 3000 Transmitter, Continued Lightning protection When your transmitter is equipped with optional lightning protection, youmust connect a wire from the transmitter to ground as shown in Figure 17to make the protection effective. We recommend t...
36 SMV 3000 Transmitter User’s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued Conduit seals andHazardous LocationInstallations Transmitters installed as explosionproof in a Class I, Division 1, Group AHazardous (Classified) Location in accordance with ANSI/NFPA 70, theUS National Electrical ...
1/99 SMV 3000 Transmitter User’s Manual 37 Section 5 Getting Started 5.1 Introduction Section Contents This section includes these topics Topic See Page 5.1 Introduction ............................................................................ 37 5.2 Establishing Communications ...................
38 SMV 3000 Transmitter User’s Manual 1/99 5.2 Establishing Communications Off-line Versus On-line SMVConfiguration The SCT 3000 allows you to perform both off-line and on-lineconfiguration of SMV transmitters. • Off-line configuration does not require connection to the transmitter.By operating the ...
1/99 SMV 3000 Transmitter User’s Manual 39 5.2 Establishing Communications, Continued ATTENTION Connecting the host computer to an SMV for on-line communicationsrequires Smartline Option Module consisting of a PC Card and LineInterface Module. SCT 3000 On-lineConnections to theSMV Table 8 provides t...
40 SMV 3000 Transmitter User’s Manual 1/99 5.2 Establishing Communications, Continued Establishing On-lineCommunications withthe SMV Table 9 lists the steps to begin an on-line session with the loop-connectedSMV and upload the database configuration from the transmitter. Table 9 Making SCT 3000 On-l...
42 SMV 3000 Transmitter User’s Manual 1/99 5.3 Making Initial Checks CheckingCommunication Modeand Firmware Version Before doing anything else, it is a good idea to confirm the transmitter’smode of operation and identify the version of firmware being used in thetransmitter. • Communication mode (eit...
1/99 SMV 3000 Transmitter User’s Manual 43 5.4 Write Protect Option Write Protect Option The SMV 3000 transmitters are available with a “write protect option”. Itconsists of a jumper located on the transmitter’s Main Printed CircuitBoard (PCB) under the temperature measurement (Daughter) PCB thatyou...
1/99 SMV 3000 Transmitter User’s Manual 45 Section 6 Configuration 6.1 Introduction Section Contents This section includes these topics Topic See Page 6.1 Introduction ............................................................................ 45 6.2 Overview ........................................
1/99 SMV 3000 Transmitter User’s Manual 47 6.2 Overview About Configuration Each SMV 3000 Transmitter includes a configuration database thatdefines its particular operating characteristics. You use the SCT 3000 toenter and change selected parameters within a given transmitter’s databaseto alter its ...
SMV 3000 Transmitter User’s Manual 1/99 48 6.2 Overview, Continued ConfigurationSummary, continued When using a Honeywell-defined SMV template, you should choose a filetemplate for the temperature range and model of SMV that you wish toconfigure. For example, if the SMV transmitter is a model SMA125...
1/99 SMV 3000 Transmitter User’s Manual 49 6.3 Configuring the SMV 3000 with The SCT Using the SCT forSMV 3000Configuration The SCT template files have tab cards that contain data fields for the SMVparameters which you fill in. You start with the Device tab card to enterthe device tag name (Tag ID) ...
SMV 3000 Transmitter User’s Manual 1/99 50 6.4 Device Configuration Transmitter Tag Nameand PV1 Priority Tag ID field is found on the Device tab card. Tag ID - Enter an appropriate tag name for the transmitter containing upto eight ASCII characters which uniquely identifies the transmitter. NOTE: It...
1/99 SMV 3000 Transmitter User’s Manual 51 6.5 General Configuration PV Type Selecting PVs forBroadcast The PV Type field is found on the General tab card. Select one of the PV Types in Table 10 to choose which of thetransmitter’s PVs are to be sent (broadcast) to the control system.Optionally, you ...
SMV 3000 Transmitter User’s Manual 1/99 52 6.5 General Configuration, Continued Background You can select which of the transmitter’s Process Variables (PVs) are tobe broadcast as part of the transmitter’s digital transmission to the controlsystem. You also can select whether the secondary variable i...
1/99 SMV 3000 Transmitter User’s Manual 53 6.5 General Configuration, Continued Line Filter When using the process temperature (PV3) input, select the input filterfrequency that matches the power line frequency for the power supply. • 50 Hz • 60 Hzd d Factory setting . Background The line filter hel...
SMV 3000 Transmitter User’s Manual 1/99 54 6.6 DPConf Configuration - PV1 Engineering Units The DPConf tab card displays the Low Range Value (LRV), Low RangeLimit (LRL), Upper Range Value (URV) and Upper Range Limit (URL)for PV1 in the unit of measure selected in the Engineering Units field. PV1 Eng...
1/99 SMV 3000 Transmitter User’s Manual 55 6.6 DPConf Configuration - PV1, Continued LRV and URV PV1 (DP) RangeValues The Lower Range Value and the Upper Range Value fields for PV1 arefound on the DPConf tab card. Set the LRV (which is the process input for 4 mA dc* (0%) output) andURV (which is the...
SMV 3000 Transmitter User’s Manual 1/99 56 6.6 DPConf Configuration - PV1, Continued Output Conformity Select the output form for differential pressure (PV1) variable to representone of these selections. Note that calculated flow rate process variable(PV4) includes a square root operation and it is ...
1/99 SMV 3000 Transmitter User’s Manual 57 6.6 DPConf Configuration - PV1, Continued About Square RootOutput, continued Example: If you have an application with a differential pressure range of 0 to 100 inches of water with an input of 49 inches of water,substituting into the above formulas yields: ...
SMV 3000 Transmitter User’s Manual 1/99 58 6.6 DPConf Configuration - PV1, Continued Damping Adjust the damping time constant for Differential Pressure (PV1) toreduce the output noise. We suggest that you set the damping to thesmallest value that is reasonable for the process. The damping values (in...
1/99 SMV 3000 Transmitter User’s Manual 59 6.7 AP/GPConf Configuration - PV2 Engineering Units The AP/GPConf tab card displays the Low Range Value (LRV), LowRange Limit (LRL), Upper Range Value (URV) and Upper Range Limit(URL) for PV2 in the unit of measure selected in the Engineering Unitsfield. NO...
SMV 3000 Transmitter User’s Manual 1/99 60 6.7 AP/GPConf Configuration - PV2, Continued Background Internally, the SMV transmitter uses absolute pressure values for all flowcalculations. The value entered in the Atmospheric Offset field is addedto the gauge pressure input value to approximate the ab...
1/99 SMV 3000 Transmitter User’s Manual 61 6.8 TempConf Configuration - PV3 Engineering Units The TempConf tab card displays the Low Range Value (LRV), Low RangeLimit (LRL), Upper Range Value (URV) and Upper Range Limit (URL)for PV3 in the unit of measure selected in the Engineering Units field. Sel...
SMV 3000 Transmitter User’s Manual 1/99 62 6.8 TempConf Configuration - PV3, Continued Cold JunctionCompensation If a thermocouple is used for process temperature PV3 input, you mustselect if the cold junction (CJ) compensation will be supplied internally bythe transmitter or externally from a user-...
1/99 SMV 3000 Transmitter User’s Manual 63 6.8 TempConf Configuration - PV3, Continued Sensor Type Identify and select the type of sensor that is connected to the transmitter asits input for process temperature PV3. This will set the appropriate LRLand URL data in the transmitter automatically. Tabl...
SMV 3000 Transmitter User’s Manual 1/99 64 6.8 TempConf Configuration - PV3, Continued T/C Fault Detect Select whether to turn on the function for T/C or RTD fault detection. • ON – Any RTD or T/C lead breakage initiates a critical status flag. • OFF d – Break in RTD sensing lead or any T/C lead ini...
1/99 SMV 3000 Transmitter User’s Manual 65 6.8 TempConf Configuration - PV3, Continued PV3 (Temperature)Range Values(LRV and URV) The Lower Range Value and the Upper Range Value fields for PV3 arefound on the TempConf tab card. Set the LRV and URV (which are desired zero and span points for yourmeas...
SMV 3000 Transmitter User’s Manual 1/99 66 6.8 TempConf Configuration - PV3, Continued ATTENTION • For a reverse range, enter the upper range value as the LRV and thelower range value as the URV. For example, to make a 0 to 500 °Frange a reverse range, enter 500 as the LRV and 0 as the URV. • The UR...
SMV 3000 Transmitter User’s Manual 1/99 68 6.9 FlowConf Configuration - PV4 Engineering Units The FlowConf tab card displays the Low Range Value (LRV), Low RangeLimit (LRL), Upper Range Value (URV) and Upper Range Limit (URL) forPV4 in the unit of measure selected in the Engineering Units field. PV4...
1/99 SMV 3000 Transmitter User’s Manual 69 6.9 FlowConf Configuration - PV4, Continued PV4 EngineeringUnits, continued Table 17 Pre-programmed Mass Flow Engineering Units for PV4 Engineering Unit Meaning Kg/min lb/min Kg/h lb/h Kg/sec lb/sec t/hd t/min t/sec g/h g/min g/sec ton/h ton/min ton/sec Kil...
1/99 SMV 3000 Transmitter User’s Manual 71 6.9 FlowConf Configuration - PV4, Continued About LRV and URV The LRV and URV set the desired zero and span points for yourcalculated measurement range as shown in the example in Figure 24. Figure 24 Typical Volumetric Flow Range Setting Values Typical Rang...
1/99 SMV 3000 Transmitter User’s Manual 73 6.9 FlowConf Configuration - PV4, Continued Figure 25 Graphic Representation of Sample Low Flow Cutoff Action. 1100 990 880 770 660 550 440 330 220 110 0 100 90 80 70 60 50 40 30 20 10 0 Time 100 90 80 70 60 50 40 30 20 10 0 Low Limit High Limit 165 55 15 5...
SMV 3000 Transmitter User’s Manual 1/99 74 6.10 Using Custom Engineering Units Using Custom Unitsfor PV4 FlowMeasurement The SCT contains a selection of preprogrammed engineering units that youcan choose to represent your PV4 flow measurement. If you want the PV4measurement to represent an engineeri...
1/99 SMV 3000 Transmitter User’s Manual 75 6.11 Flow Compensation Wizard Description A Flow Compensation Wizard is provided with the SCT 3000 which isused to configure PV4, the flow variable of the SMV 3000 MultivariableTransmitter. The flow compensation wizard will guide you in configuringthe PV4 o...
SMV 3000 Transmitter User’s Manual 1/99 76 6.11 Flow Compensation Wizard, Continued DynamicCompensationEquation, continued Table 18 Primary Flow Elements, Continued Primary Element Application Venturi - Machined Inlet (ASME - ISO) Liquids - Rough Cast Inlet (ASME - ISO) Liquids - Rough Welded sheet-...
1/99 SMV 3000 Transmitter User’s Manual 77 6.12 Saving, Downloading and Printing a Configuration File Saving, Downloadingand Printing aConfiguration File Once you have entered the SMV parameter values into the SCT tab cards,you save the database configuration file. If you are configuring the SMVon-l...
SMV 3000 Transmitter User’s Manual 1/99 78 6.13 Verifying Flow Configuration Verify FlowConfiguration To verify the SMV transmitter’s PV4 calculated flow output for yourapplication, you can use the SMV to simulate PV input values to thetransmitter and read the PV4 output. The output can be compared ...
1/99 SMV 3000 Transmitter User’s Manual 79 Section 7 Startup 7.1 Introduction Section Contents This section includes these topics Topic See Page 7.1 Introduction ............................................................................ 79 7.2 Startup Tasks .........................................
80 SMV 3000 Transmitter User’s Manual 1/99 7.2 Startup Tasks About Startup Once you have installed and configured a transmitter, you are ready tostart up the process loop. Startup usually includes • Simulate pressure and temperature inputs to the transmitter, • Reading inputs and outputs • Checking ...
1/99 SMV 3000 Transmitter User’s Manual 81 7.3 Running Output Check Background An SMV transmitter operating in the analog mode can be put into aconstant-current source mode (called the output mode) to checkout otherinstruments in the control loop such as recorders, controllers, andpositioners. Using...
82 SMV 3000 Transmitter User’s Manual 1/99 7.3 Running Output Check, Continued Procedure, continued Table 19 Analog Output Check Procedure, continued Step Action 5 We assume that most analog transmitters will have PV4 as theselected output. This also means that receiver instrument will beconfigured ...
1/99 SMV 3000 Transmitter User’s Manual 83 7.3 Running Output Check, Continued Procedure Table 20 Output Check for SMV Transmitters in DE Mode Step Action 1 Connect SCT to SMV and establish communications. (SeeSubsection 5.2 for procedure, if necessary.) 2 Be sure any switches that may trip alarms o...
84 SMV 3000 Transmitter User’s Manual 1/99 7.4 Using Transmitter to Simulate PV Input Using SMVTransmitter in InputMode You can use an SMV 3000 transmitter to simulate a PV input valuethrough the transmitter’s input mode. This feature is useful to check aPV’s affect on the transmitter’s output and c...
1/99 SMV 3000 Transmitter User’s Manual 85 7.4 Using Transmitter to Simulate PV Input, Continued Procedure, continued Table 21 Using SMV Transmitter in the Input Mode, Continued Step Action 5 Select DPInCal tab card and type in desired PV1 input value that is tobe simulated. Value should be within L...
86 SMV 3000 Transmitter User’s Manual 1/99 7.5 Starting Up Transmitter Procedure NOTE: Perform the procedure in Section 7.4, Using the Transmitter to Simulate PV Input, before performing these start-up procedures . The following procedures outline the steps for starting up SMV 3000transmitters in fl...
1/99 SMV 3000 Transmitter User’s Manual 87 7.5 Starting Up Transmitter, Continued Procedure, continued Table 22 Start up Procedure for SMV Transmitter Model SMA125, continued Step Action 9 Select APInCal tab card and read input of applied AP (PV2) pressurein the selected engineering unit. Verify tha...
88 SMV 3000 Transmitter User’s Manual 1/99 7.5 Starting Up Transmitter, Continued Procedure, continued Table 23 Start up Procedure for SMV Transmitter Model SMG170, continued Step Action 8 Close vents to high pressure and low pressure input ports. Closevents to wet legs in steam applications. 9 Open...
90 SMV 3000 Transmitter User’s Manual 1/99 7.5 Starting Up Transmitter, Continued Figure 26 Typical SCT or SFC and Meter Connections for SMV Start up Procedure. P L S ALM1 ALM2 REM SP SP1SP2 FUNC LOWR DISP MAN AUTO AUTOTUNE SETUP RUN HOLD OUT A SP ALM PV 0 0 0 0 1 0 0 0 % + – Black - Red + 250 Ω Pow...
1/99 SMV 3000 Transmitter User’s Manual 91 Section 8 Operation 8.1 Introduction Section Contents This section includes these topics Topic See Page 8.1 Introduction ............................................................................ 91 8.2 Accessing Operation Data ............................
92 SMV 3000 Transmitter User’s Manual 1/99 8.2 Accessing Operation Data Summary You can access this data relevant to the operation of the transmitter usingthe SCT.• Current PV number selection • Input • Output • Span • Upper Range Limit • Failsafe output direction • Status • Sensor (meter body) temp...
1/99 SMV 3000 Transmitter User’s Manual 93 8.2 Accessing Operation Data, Continued Procedure, continued Table 25 Accessing Transmitter Operation Data Using SCT, Continued IF you want to view… Select the SCT Window or Tab Card And . . . 1. the input value for a given PV, which isupdated every sixseco...
1/99 SMV 3000 Transmitter User’s Manual 95 8.3 Changing Default Failsafe Direction Background Transmitters are shipped with a default failsafe direction of upscale. Thismeans that the transmitter’s output will be driven upscale (maximumoutput) when the transmitter detects a critical status. You can ...
96 SMV 3000 Transmitter User’s Manual 1/99 8.3 Changing Default Failsafe Direction, Continued Procedure, continued Table 26 Cutting Failsafe Jumper Step Action 1 Connect SCT to SMV and establish communications. (Seesubsection 5.2 for procedure, if necessary.) 2 Be sure any switches that may trip ala...
1/99 SMV 3000 Transmitter User’s Manual 97 8.3 Changing Default Failsafe Direction, Continued Procedure, continued Table 26 Cutting Failsafe Jumper, Continued Step Action 10 Turn ON transmitter power. 11 Perform Upload of the SMV database to the SCT. 12 Open the Status Tab Card. Read the gross and d...
98 SMV 3000 Transmitter User’s Manual 1/99 8.4 Saving and Restoring a Database Saving and Restoringa SMV ConfigurationDatabase It is recommended that you keep a disk file of the current the configurationdatabases for all smart field devices, just in case of a device failure and/orreplacement. If it ...
1/99 SMV 3000 Transmitter User’s Manual 99 Section 9 Maintenance 9.1 Introduction Section Contents This section includes these topics Topic See Page 9.1 Introduction ............................................................................ 99 9.2 Preventive Maintenance ............................
100 SMV 3000 Transmitter User’s Manual 1/99 9.2 Preventive Maintenance Maintenance RoutinesAnd Schedules The SMV 3000 transmitter itself does not require any specificmaintenance routine at regularly scheduled intervals. However, you shouldconsider carrying out these typical inspection and maintenanc...
1/99 SMV 3000 Transmitter User’s Manual 101 9.3 Inspecting and Cleaning Barrier Diaphragms Background Depending on the characteristics of the process medium being measured,sediment or other foreign particles may collect in the process headcavity/chamber and cause faulty measurement. In addition, the...
102 SMV 3000 Transmitter User’s Manual 1/99 9.3 Inspecting and Cleaning Barrier Diaphragms, Continued Procedure, continued Table 27 Inspecting and Cleaning Barrier Diaphragms, Continued Step Action 3 Remove O-ring and clean interior of process head using soft bristlebrush and suitable solvent. 4 Ins...
1/99 SMV 3000 Transmitter User’s Manual 103 9.4 Replacing Electronics Module or PROM Module description The electronics module used in the SMV 3000 transmitter is a two PrintedWiring Assembly design that includes an integral mounting bracket, werefer to the PWAs as Main PWA and Temperature or Daught...
104 SMV 3000 Transmitter User’s Manual 1/99 9.4 Replacing Electronics Module or PROM, Continued Procedure, continued Table 28 Replacing Electronics Module or PROM, Continued Step Action 3 Release retaining clip and unplug flex -tape and power connectorsfrom Main PWA underneath module. Unplug tempera...
1/99 SMV 3000 Transmitter User’s Manual 105 9.4 Replacing Electronics Module or PROM, Continued Procedure, continued Table 28 Replacing Electronics Module or PROM, Continued Step Action 5 Remove two retaining screws and carefully pull Daughter PWAstraight up to unplug it from Main PWA. Screw Tempera...
106 SMV 3000 Transmitter User’s Manual 1/99 9.4 Replacing Electronics Module or PROM, Continued Procedure, continued Table 28 Replacing Electronics Module or PROM, Continued Step Action 8 With component side of new PWA facing you, align notch and pin 1 ofPROM removed in Step 6 with notch and pin 1 i...
108 SMV 3000 Transmitter User’s Manual 1/99 9.5 Replacing Meter Body Center Section Procedure You can replace the center section of the meter body. A replacementcenter section is supplied with a new matching PROM. Use the procedure in Table 29 to install a new center section and itsmatching PROM. Ta...
1/99 SMV 3000 Transmitter User’s Manual 109 9.5 Replacing Meter Body Center Section, Continued Procedure, continued Table 29 Replacing Meter Body Center Section, Continued Step Action 4 Remove nuts from bolts that hold process heads to center section.Remove process heads and bolts 5 Remove O-ring an...
1/99 SMV 3000 Transmitter User’s Manual 111 Section 10 Calibration 10.1 Introduction Section Contents This section includes these topics Topic See Page 10.1 Introduction .......................................................................... 111 10.2 Overview ......................................
112 SMV 3000 Transmitter User’s Manual 1/99 10.2 Overview About Calibration Differential pressure and static pressure measurements can be affected byconditions external to the transmitter, (such as process material or residueadhering to barrier diaphragms for example), so measurement “drift”cannot b...
1/99 SMV 3000 Transmitter User’s Manual 113 10.2 Overview, Continued Test EquipmentRequired Depending upon the type of calibration you choose, you may need anyof the following test equipment to accurately calibrate the transmitter: • Digital Voltmeter or milliammeter with 0.02% accuracy or better • ...
114 SMV 3000 Transmitter User’s Manual 1/99 10.3 Calibrating Analog Output Signal Background You can calibrate the transmitter’s analog output circuit at its 0 and 100%levels by using the transmitter in its constant-current source mode (oroutput mode). It is not necessary to remove the transmitter f...
1/99 SMV 3000 Transmitter User’s Manual 115 10.4 Calibrating PV1 and PV2 Range Values Background The SMV 3000 Smart Multivariable Transmitter has two-pointcalibration. This means when you calibrate two points in the PV range allthe points in that range adjust to that calibration. ATTENTION You must ...
116 SMV 3000 Transmitter User’s Manual 1/99 10.4 Calibrating PV1 and PV2 Range Values, Continued Procedure, continued Figure 28 Typical PV1 or PV2 Range Calibration Hookup 24VdcPowerSupply - + 24VdcPowerSupply - + LowPressurePort M E T E R S I G N A L L High Pressure Port Absolute PressureReadout De...
1/99 SMV 3000 Transmitter User’s Manual 117 10.5 Resetting Calibration About Reset Accuracyfor PV1 and PV2 You can erase incorrect PV1 and/or PV2 calibration data by resetting thedata to default values. The default values return the transmitter calibrationto the original factory “characterization” v...
118 SMV 3000 Transmitter User’s Manual 1/99 10.5 Resetting Calibration, Continued Background You can erase incorrect calibration data for a given PV measurementrange by resetting the data to default values using the SCT or SFC. Procedure Depending if you are using the SCT 3000 or the SFC to reset ca...
1/99 SMV 3000 Transmitter User’s Manual 119 Section 11 Troubleshooting 11.1 Introduction Section Contents This section includes these topics Topic See Page 11.1 Introduction .......................................................................... 119 11.2 Overview ..................................
120 SMV 3000 Transmitter User’s Manual 1/99 11.2 Overview Diagnostics The SMV 3000 transmitter is constantly running internal diagnostics tomonitor sensor and transmitter functions. The SCT and SFC, whenconnected to the SMV control loop, monitor the transmitter functions, andstatus of the control lo...
1/99 SMV 3000 Transmitter User’s Manual 121 11.3 Troubleshooting Using the SCT Summary Using the SCT in the on-line mode you can check the transmitter status,identify diagnostic messages and access troubleshooting information soyou can clear fault conditions. The SMV diagnostic messages fall into an...
122 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages Diagnostic Messages The diagnostic text messages that can be displayed on the SCT, SFC or ona TPS/TDC system are listed in the following tables. A description of theprobable cause and suggested action to be taken are listed also to...
1/99 SMV 3000 Transmitter User’s Manual 123 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 31 Critical Status Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 7-0 A/D Failure PV3 STATUS TAG ID.# A/D FAILU...
124 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 31 Critical Status Diagnostic Message Table, Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 2-4 2-5 Meter Body Overload OR Met...
126 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 32 Non-Critical Status Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 9-3 Bad AP Compensation PV4 STATUS TAG ID...
1/99 SMV 3000 Transmitter User’s Manual 127 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 32 Non-Critical Status Diagnostic Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 9-6 Corrects Active on PV4 STA...
130 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 32 Non-Critical Status Diagnostic Message Table, Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 6-4 Output Mode PV1 (DP) STATU...
132 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 33 Communication Status Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do - Command Aborted TAG NO. COMM ABORTED - Communicat...
1/99 SMV 3000 Transmitter User’s Manual 133 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 33 Communication Status Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do - - STATUS TAG ID. NACK RESPONSE - Trans...
134 SMV 3000 Transmitter User’s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 34 Informational Status Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 6-3 2 Wire TC PV3 STATUS TAG ID. 2 WIRE TC PV3 2 WI...
1/99 SMV 3000 Transmitter User’s Manual 135 11.4 Diagnostic Messages, Continued Diagnostic Messages,continued Table 35 SFC Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do - - ALGPARM Kuser >RANGE - Applicable PV4 algorithmpar...
1/99 SMV 3000 Transmitter User’s Manual 137 Section 12 Parts List 12.1 Replacement Parts Part Identification • All individually salable parts are indicated in each figure by key number callout. For example, 1, 2, 3, and so on. • All parts that are supplied in kits are indicated in each Figure by k...
138 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Figure 29 Major SMV 3000 Smart Multivariable Transmitter Parts Reference. Electronics Housing AssemblySee Figure 30 Meter BodySee Figure 32 Mounting Kit Part Number30752770-003 Mounting Kit Part Number51196557-001 Angle Br...
1/99 SMV 3000 Transmitter User’s Manual 139 12.1 Replacement Parts, Continued Figure 30 SMV 3000 Electronics Housing 3 4 K2 5 K4 6 K10 K9 K2 K8 7 K7 See note 2 K5 K4 K6 K2 K12 K13 K11 9 K1 K3 K5 See note 1 2 1 NOTES:1. Terminal block assembly. See Figure 31.2. These parts, including the attached cab...
140 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Table 36 Parts Identification for Callouts in Figure 30 Key No. Part Number Description Quantity Per Unit 1 51404208-503† Electronics module assembly 1 2 51197486-501 PROM assembly 1 ATTENTION Specify transmitter serial nu...
1/99 SMV 3000 Transmitter User’s Manual 141 12.1 Replacement Parts, Continued Table 36 Parts Identification for Callouts in Figure 30, Continued Key No. Part Number Description QuantityPer Kit 30753392-001† Accessory O-ring kit K2 O-ring housing 6 30753783-001 Lock assembly kit, electronics terminal...
142 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Figure 31 SMV 3000 Terminal Block Assembly K1 K2 K3 K4 K5 K6 K2 K7 K8 Table 37 Parts Identification for Callouts in Figure 31 Key No. Part Number Description Quantity Per Kit 51197487-001 Terminal block assembly kit (black...
1/99 SMV 3000 Transmitter User’s Manual 143 12.1 Replacement Parts, Continued Figure 32 SMV 3000 Meter Body 22372 K3 K4 K5 K2 K13 K3 K7 1 K9 K8 K7 K13 K3 K5 K4 K3 K6 K12 K10 K11 K1 K1 K11 K10 K12 Table 38 Parts Identification for Callouts in Figure 32 Key No. Part Number Description Quantity Per Uni...
144 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Table 38 Parts Identification for Callouts in Figure 32, Continued Key No. Part Number Description Quantity Per Unit 30753787-001 Monel vent/drain and plug kit K3 Pipe plug 4 K4 Vent plug 2 K5 Vent bushing 2 30753786-001 H...
146 SMV 3000 Transmitter User’s Manual 1/99 12.1 Replacement Parts, Continued Table 39 Summary of Recommended Spare Parts Reference Spares for Part Number Description Figure Number Key Number 1-10 Units 10-100 Units 100- 1000 Units 51404208-503 Electronics module assembly 30 1 1 1 - 2 2 – 4 30753392...
1/99 SMV 3000 Transmitter User’s Manual 147 Section 13 Reference Drawings 13.1 Wiring Diagrams and Installation Drawings Wiring Diagrams These wiring diagrams are included in numerical order behind this pagefor wiring reference. SMV 3000 Wiring Diagrams for . . . See Drawing Number . . . Multivari...
1/99 SMV 3000 Transmitter User’s Manual 149 Appendix A – PM/APM/HPM SMV 3000 Integration A.1 Overview Appendix Contents This appendix includes these topics: Topic See Page A.1 Overview .............................................................................. 149 A.2 Description ...................
SMV 3000 Transmitter User’s Manual 1/99 150 A.2 Description Definition PM/APM/HPM SMV 3000 Integration is a term used to describe thecoupling of an SMV 3000 Smart Multivariable Transmitter to a TDC 3000X Process Manager (PM), Advanced Process Manager (APM),or High Performance Process Manager (HPM) t...
SMV 3000 Transmitter User’s Manual 1/99 152 A.3 Data Exchange Functions Introduction The exchange of data over the bi-directional data path between theSMV 3000 transmitter and the PM/APM/HPM is based on imagingSMV 3000 data through the use of Analog Input (AI) point parameters inthe STIMV IOP for ea...
1/99 SMV 3000 Transmitter User’s Manual 153 A.3 Data Exchange Functions, Continued 16 Points per STIMVIOP The STIMV IOP contains sixteen AI points which are read/write accessiblefrom the PMM and upper network components as shown in Figure A-3.Figure A-3 shows four SMV 3000 transmitters with four PVs...
SMV 3000 Transmitter User’s Manual 1/99 154 A.3 Data Exchange Functions, Continued Four Points PerTransmitter To accommodate all the PVs that can be associated with a givenSMV 3000 transmitter, you must build an AI point for each PV up to amaximum of four points (PVs) per transmitter. Each point bui...
1/99 SMV 3000 Transmitter User’s Manual 155 A.3 Data Exchange Functions, Continued About Number Of PVs The number of PVs that a given SMV 3000 transmitter supports isdetermined upon its database configuration. Using the SCT 3000, SFC orthrough the universal station, the SMV can be configured to sele...
SMV 3000 Transmitter User’s Manual 1/99 156 A.3 Data Exchange Functions, Continued About DatabaseBroadcast Table A-2 lists the maximum database size and transmission time for theSMV 3000. The actual time may be less, if less options are configured.See Section 3 in the PM/APM Smartline Transmitter In...
1/99 SMV 3000 Transmitter User’s Manual 157 A.4 Installation MountingAssumptions We assume that you have physically mounted the integration componentsin accordance with appropriate instructions in this manual and the TDC 3000X bookset. WARNING Before you make any wiring connections, use the SCT to s...
SMV 3000 Transmitter User’s Manual 1/99 158 A.4 Installation, Continued Connection Rule,continued Figure A-5 shows an example of connection rule violations which includeconnecting an ST 3000 transmitter to an allocated logical slot and anSMV 3000 transmitter to a slot that causes a logical slot to w...
1/99 SMV 3000 Transmitter User’s Manual 159 A.5 Configuration About Configuration You can configure all of the SMV 3000 parameters by using the SCT3000 as outlined in this manual. You can also configure most of theSMV 3000 parameters through displays at the Universal Station, but PV4algorithm parame...
SMV 3000 Transmitter User’s Manual 1/99 160 A.5 Configuration, Continued PED Entries Each PED parameter is defined in Appendix A of the PM/APM SmartlineTransmitter Integration Manual. While most entries are generic for allSmartline transmitters, some entries require additional transmitter specificda...
1/99 SMV 3000 Transmitter User’s Manual 161 A.5 Configuration, Continued SENSRTYP Parameter The default sensor type for a given SMV 3000 transmitter PV is listed inTable A-4. Table A-4 Sensor Type Selections for SMV 3000 PVs IF Process Variable Number is… THEN SENSRTYP is … PV1 SPT_DP PV2 SPT_AP * P...
1/99 SMV 3000 Transmitter User’s Manual 163 A.5 Configuration, Continued DAMPING Parameter The damping value is a real number selection from the transmitter rangevalues shown in Table A-8 for a given SMV 3000 transmitter PV. Table A-8 Damping Range Values for SMV 3000 Transmitter PVs IF Process Vari...
SMV 3000 Transmitter User’s Manual 1/99 164 A.6 Operation Notes Generic Operations Most operator actions initiated through Detail displays at the UniversalStation are generic for all Smartline transmitters. Refer to Section 7 in thePM/APM Smartline Transmitter Integration Manual for details aboutthe...
1/99 SMV 3000 Transmitter User’s Manual 165 A.6 Operation Notes, Continued Database MismatchParameters, continued If a mismatch is detected, only the slots (PVs) that have the mismatch willhave their PV value set to not a number (NAN) and their STATEparameter on the Detail display will show DBCHANGE...
SMV 3000 Transmitter User’s Manual 1/99 166 A.6 Operation Notes, Continued PV Engineering UnitConversions You can initiate manual engineering unit conversions for PV value used indisplays by substituting appropriate converted values for PVEUHI andPVEULO on page one of the Detail display. Use the Y =...
1/99 SMV 3000 Transmitter User’s Manual 167 A.6 Operation Notes, Continued Engineering UnitConversion for PV4 Engineering unit conversion for PV4 must be done manually if you want todisplay PV4 flow calculation in units other than cubic meters per hour.The engineering unit description is entered in ...
SMV 3000 Transmitter User’s Manual 1/99 168 A.6 Operation Notes, Continued Engineering UnitConversion for PV4,continued Table A-12 Conversion Values for PV4 as Mass Flow Rate Preferred Engineering Units Conversion Multiplier (m) Conversion Offset (B) t/h 1.0 0 kg/h 1,000 0 kg/min 16.66667 0 lb/min 3...
1/99 SMV 3000 Transmitter User’s Manual 169 A.6 Operation Notes, Continued Status Messages Supplement the IOP status messages given in Section 8 of the PM/APMSmartline Transmitter Integration Manual with those listed in Table A-13.Note that the displayed status messages will be the same for all slot...
1/99 SMV 3000 Transmitter User’s Manual 171 Appendix B SMV 3000 Configuration Record Sheet SMV 3000Configuration DataSheets The following configuration sheets provide a means to record the SMV3000 configuration database. You may want to fill it out prior to creatingthe transmitter database file or...
SMV 3000 Transmitter User’s Manual 1/99 172 Appendix B– Configuration Record Sheet, Continued 1b. Static Pressure - PV2 - Configuration Section PV2 Damping (sec.): 0.0 ___ 0.16 ___ 0.32 ___ 0.48 ___ 1 ___ 2 ___ 4 ___ 8 ___ 16 ___ 32 ___ PV2 Eng. Units: "H2O_39F ___ PSI ___ MPa ___ bar ___ (Stati...
1/99 SMV 3000 Transmitter User’s Manual 175 Appendix C —PV4 Flow Variable Equations C.1 Overview Appendix Contents This appendix includes these topics: Topic See Page C.1 Overview .............................................................................. 175 C.2 Standard Flow Equation .............
176 SMV 3000 Transmitter User’s Manual 1/99 C.2 Standard Flow Equation Standard FlowCompensation(Kuser Model) The Standard Flow Equation (Kuser Model) allows automatic calculationof the Kuser value that is used to configure PV4 flow variable for SMV3000. The Kuser value is a scaling factor, based on...
1/99 SMV 3000 Transmitter User’s Manual 177 C.2 Standard Flow Equation, Continued Example: Air Througha Venturi An engineer has specified a SMV 3000 Smart Multivariable Transmitterto compensate for air density changes and to calculate the standardvolumetric flowrate of air through a Venturi meter. T...
1/99 SMV 3000 Transmitter User’s Manual 181 C.3 Dynamic Compensation Flow Equation DynamicCompensation FlowEquation The Dynamic Compensation Flow Equation provides algorithms for use indetermining a highly accurate PV4 flow variable for SMV 3000. Usedynamic compensation to measure liquids, gases, an...
182 SMV 3000 Transmitter User’s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 Liquid Propane Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flowapplication. Select mass flow in the Algorithm field of the FlowAlg tab and thense...
1/99 SMV 3000 Transmitter User’s Manual 183 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 Liquid Propane Configuration Example, continued Step Action 9 Enter the following lower and upper Reynolds number limits in eachentry field of the Discharge Coefficient page. These values are used...
1/99 SMV 3000 Transmitter User’s Manual 185 C.3 Dynamic Compensation Flow Equation, Continued Example: Air An engineer has specified a SMV 3000 Smart Multivariable Transmitterto dynamically compensate and calculate the standard volumetric flowrateof air through a standard 304 SS orifice meter with f...
186 SMV 3000 Transmitter User’s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-4 Air Configuration Example, continued Step Action 6 Select Standard Volume as the type of gas flow from the list box onthe Gas Flow page, then click Next to proceed to the Fluid page. 7 Select AIR ...
1/99 SMV 3000 Transmitter User’s Manual 189 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flowapplication. Select superheated steam mass flow in the Algorithm field of theFl...
190 SMV 3000 Transmitter User’s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Example, continued Step Action 7 Enter the following lower and upper Reynolds number limits in eachentry field of the Discharge Coefficient page. These values are u...
SMV 3000 Smart Multivariable Transmitter, Transmitter Models : SMA110, SMA125, SMG170 34-SM-99-01 03/04 Addendum (to User’s Manual 34-SM-25-02) Overview Replacement Meterbody and Heads T he SMV 3000 Multivariable Transmitter, all Models, is now being shipped with newly designed meter body and proces...
Table 2 Torque Table - Process Head Bolts/Nuts Bolt Type Meterbody Type 51452557-001 (Carbon Steel - standard; no option specified) 5142557-002 and –003 (NACE [“CR” option] and Non-NACE [“SS” option] Stainless Steel) 51452557-004 (B7M Alloy Steel [“B7” option]) 51451864XXXX except …XXX5 (See Note 1....
Index 192 SMV 3000 Transmitter User’s Manual 1/99 A Analog meter, 33Analog mode, 4, 55, 81, 114Angle mounting bracket, 20Atmospheric Pressure Offset, 59, 85 B Bad PV indication, 169Barrier diaphragms, 101 inspecting and cleaning, 101 Barriers, 31Blow-down lines, 24, 27Bracket mounted, 20Bracket moun...
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