Honeywell MK2430 Stratos- Manuals

1 Introduction Manual Scope This guide provides information on the installation, setup, and operation of Honeywell’s MS2420 and MS2430 scanner/Diva scale unit. It is designed to be used in conjunction with MetroSelect ® Configuration Guide (PN 00-02407x) and the MS2x20 Stratos Series Scanner/Diva Sc...

2 Base Kit Components Part # Description MS24x0-105Kz Scanner/Diva Scale x 2 MS2420; 399 mm (15.7") 3 MS2430; 508 mm (20.0") z D Diamonex Horizontal Window S Sapphire Horizontal Window 00-02407* MetroSelect ® Configuration Guide 00-02272* MS2x20 Stratos Series Scanner/Diva Scale Configuratio...

3 Optional Accessories Part # Description AC to DC Power Transformer - Regulated Output: +5V @ 4A +12V @ 0.8A 46-00980-R 120V United States and Canada 46-00981-R 220V – 240V Continental European 46-00982-R 220V – 240V United Kingdom 46-00985-R 220V – 240V United Kingdom with 3 Amps fuse 46-00983-R 2...

4 Optional Accessories Part # Description 46-00375 Remote Single Line Scale Display (lb.) (See Figure 1) 46-00376 Remote Single Line Scale Display (kg.) Dual Interval (See Figure 1) 46-01075 Remote Single Line Scale Display (kg.) Single Interval (See Figure 1) Other Four Line Scale Display currency ...

5 Replacement Parts Part # Description Caution Window types (Diamonex and Sapphire) are not interchangeable due to laser safety and/or scanner performance differences. To change window type, the scanner must be returned to the manufacturer for reconfiguration. 46-00296 Diamonex Platter – Full Size w...

6 General Precautions The following are some general precautions to remember when handling your MS2420/MS2430 series scanner. Do not turn the unit upside down with the platter in place. Do not press on the window in the replacement platter or the vertical window frame. Platter Removal No hardware or...

7 Design Specifications Operational Light Source: VLD 650 nm Peak Laser Power: <1.5 mW Horizontal Depth of Field: 0 mm – 100 mm (0"- 4") for 0.33 mm (13 mil) Bar Code Vertical Depth of Field: 0 mm - 216 mm (0"- 8.5") for 0.33 mm (13 mil) Bar Code Scan: (Scan) Speed: 5400 Scan Line...

8 Electrical Voltage Supply: 4A @ +5V / 1.5A @ +12V Power: Operating: 11.9 Watts Standby: 3.25 Watts Current: Operating: 1.7A @ 5.2V / 0.2A @ 12V Standby: 0.6A @ 5.2V / 0.07A @ 12V DC Transformers: Class I; 5.2VDC @ 3.8A; 12VDC @ 0.8A For Regulatory Compliance Information, refer to pages 73 - 75. Sc...

9 Base Model Characteristics MS2420/MS2430 Scanner / Mettler-Toledo DIVA Scale Components* Figure 6. Components* *MS2420 shown

10 MS2420/MS2430 Scanner / Mettler-Toledo DIVA Scale Components Item No. Description of Item in Figure 7 1 Scale Zero Button (see page 47) 2 Amber LED, Scale Zero Indicator (see page 47) 3 Volume/Tone Multi-Function Button (see page 44) 4 Blue LED Indicators (see page 38) 5 Photocell Window 6 Speake...

12 MS2420/MS2430 Scanner / Mettler-Toledo DIVA Scale Connector Panel Figure 9. MS2420/MS2430 Connector Panel

13 MS2420/MS2430 Scanner/Diva Scale Caution and Serial Number Labels Figure 10. MS2420/MS2430 Label Locations (Top) and Examples (Bottom) Caution: To maintain compliance with applicable standards, all circuits connected to the imager must meet the requirements for SELV (Safety Extra Low Voltage) acc...

15 Installation Quick Installation Outline The following is a quick preview of the steps required for first time installations. Each item is discussed in detail later in this section.  Determine clearance, ventilation and service access requirements.  Determine checkout counter layout taking into ...

16 Site Requirements Service Access When routing and installing the cable(s) and power supply, make sure you leave access that these components may be swapped easily without the need to remove the unit from the checkout counter. When changing the Stratos SWAP ™ optics engine modules, removing the un...

17 Unpacking the Unit 1. Make sure the shipping box is topside up before opening. 2. Remove the accessories box and check the box’s content for the following items.  Product Manuals  Power Supply  Communication Cables  Remote Scale Display (Optional) 3. Carefully remove the platter and store it ...

18 Unpacking the Unit MS2420/MS2430 Package Warning There is a protective film located on the topside platter surface, vertical scan windows outer surface, and the horizontal scan windows top surface. These protective films must be removed prior to performing any scanner operation (see Figure 14). B...

20 MS2430 Mounting Diagram (Two Point Support) Figure 17. MS2430 Mounting Diagram, Two Point Support Specifications are subject to change without notice.

21 MS2430 Mounting Diagram (Three Point Support) Figure 18. MS2430 Mounting Diagram, Three Point Support Specifications are subject to change without notice.

22 Cable Installation (Interface Specific) RS232 The following steps describe how to properly install the cables for an RS232 application. The scanner/Diva scale must then be configured to match the host’s RS232 parameters. Cable installation alone does not guarantee that the scanner will communicat...

24 Cable Installation (Interface Specific) Full Speed USB The following steps describe how to properly install the cables for a Full Speed USB application. The scanner/Diva scale must then be configured to match the host’s USB parameters. Cable installation alone does not guarantee that the scanner ...

25 Cable Installation (Interface Specific) Full Speed USB 9. Turn on the host system. 10. Configure the scanner to match the host system’s USB parameters. For Single Cable Applications: The IBM OEM Full Speed USB English and Metric bar codes are located in the MS2x20 Stratos Series Scanner/Diva Scal...

29 Cable Installation (Secondary Honeywell Scanner) The following steps describe how to properly install the cables between a secondary Honeywell scanner and the MS2420/MS2430. The MS2420/MS2430 and the secondary scanner must then be configured to communicate properly. Cable installation alone does ...

31 EAS Deactivation SW1 and SW2 are the switch banks inside the Checkpoint Device that set the deactivation range. The following is a list of Checkpoint recommended switch bank settings. Base Model Checkpoint Recommended Switch Bank Settings MS2420 SW1 & SW2 switches 1 and 6 set to ON MS2430 SW1...

33 Scanner Operation Scan Zone Figure 25. Checker-Side (13 mil) Figure 26. Horizontal Left/Right (13 mil) Specifications are subject to change without notice. Typical scan zones shown.

35 Wake Activation Area (Photocell LED Output) The MS2420/MS2430 scanner’s default power save mode † is Dual Action Power Save Mode #2 (see page 43). This power save mode turns the laser OFF after a configured period of non-use then turns the motor OFF after thirty-minute intervals. Any movement det...

36 Wake Activation Area Sensitivity (Photocell LED Output Range) Changing the Wake Area Sensitivity Level (Photocell LED Range Adjust) The MS2400 Series bar code scanner wake area sensitivity level can be set to the end users preference by scanning one of the Photocell Sensitivity adjustment bar cod...

37 Audible Indicators When in operation the MS2420/MS2430 provides audible feedback that indicates the status of the unit and the current scan. Eight settings are available for the tone of the beep (normal, six alternate tones and no tone) plus three volume settings. To change the tone or volume, re...

38 Visual Indicators Blue LED is located near the bottom corner of the vertical output window on the MS2420/MS2430. When the scanner is ON, the flashing or constant, illumination of the LED indicates the status of the MS2420/MS2430 and the current scan. There is an additional amber LED next to the s...

39 Failure Modes Flashing Blue and One Razzberry Tone This indicates that the scanner has experienced a laser subsystem failure. The scanner will try up to three times to correct the failure condition. If the laser subsystem continues to fail, that subsystem (horizontal or vertical) will be shut dow...

40 Diagnostic Indicator Display There is a two-digit error code display located under horizontal output window near the top of the platter (see figure below). Figure 31. Error Code Display The following is a list of possible error codes and their meanings. Some errors will require immediate scanner ...

43 Power Save Modes The MS2420/MS2430 has five configurable power save modes. Refer to the MetroSelect Configuration Guide for additional information on Power Save Modes. 1. Blink Power Save Mode: Blinks the laser OFF and ON after a configured period of non-use. When the scanner recognizes a bar cod...

44 Beeper Options and Button Functions Changing the Beeper Tone Beeper tones may be configured incrementally using the following bar code. The new tone will be heard followed by a short pause. Two more new tones will be heard signifying the new setting has been stored in memory. The silent (no beep)...

45 Startup When the scanner first receives power, the blue LED will turn on and the scanner will beep once. The scanner is now ready to scan. Power-Up Test Mode When a MS2420/MS2430 scanner is first powered up, it cycles through a number of self-tests before starting normal operation. If there are a...

47 Scale Operation Scale Zeroing After the unit has been officially calibrated (see page 48) the scale can be re-zeroed by pressing the scale-zeroing button either on the unit or on the remote display stand. When the scale is at zero the amber LED will be illuminated. Figure 36. The scale zero butto...

48 Calibration The scanner/Diva scale must be calibrated if:  it is a first time installation  the scale cannot be re-zeroed  the calibration verification tests indicate errors  there is a change in the units of measure [i.e. from pounds (lbs.) to kilograms (kg)]  if the scale load cell has bee...

51 Scale Calibration Procedure (lbs. or kg) with Remote Display* 4. Reinstall the platter onto the scanner/Diva scale. Figure 44. Install Platter 5. Go to Group 1 Step 8 (Weight Unit) of the Service Mode by pressing the Zero ( ) key several times until ‘Group 1 Step 8’ is displayed on the Remote Sca...

52 Scale Calibration Procedure (lbs. or kg) with Remote Display* 7. Go to Group 2 Step 6 (Calibration) of the Service Mode. Press the Tare ( ) key to advance to Group 2, then use the Zero ( ) key to advance to step 6 of group 2. 8. Press the Tare ( ) key to change the prompt to ‘YES’. 9. Press the Z...

53 Bar Code Calibration Procedure without Remote Display* The following calibration procedure can be used when the remote scale display is not present. The Multi-Function Button (see page 44) is used to advance to the next stage of calibration and the LED display notifies the operator which ‘calibra...

55 ³ 9 9 6 0 4 4 ³ 9 9 6 0 4 2 Bar Code Calibration Procedure without Remote Display* Unit Calibration (Pounds) For Kilogram weight units see instructions on page 55. Figure 49. Entering Bar Code Calibration Mode (Pounds) Note: If a razz tone sounds, an error has occurred. Refer to Diagnostic Indica...

56 Bar Code Calibration Procedure without Remote Display* 6. Make sure there is no load on the scale platter. The blue LED will be used to indicate the current step in the calibration process. 7. Calibrate a zero load. The blue LED will blink once periodically. Wait 8 to 10 seconds for scale stabili...

57 Bar Code Calibration Procedure without Remote Display* 10. Calibration process is now complete. The scanner will automatically restart, and beep one time, in approximately 12 seconds. 11. Verify the calibration was successful with the calibrated weight. If the scale display does not accurately sh...

58 Calibration Verification U.S. Pounds (lbs.) The following tests verify if the scale's Calibration is accurate. For Kilograms see instructions starting on page 59. Note: The following tests are based on a 2-digit accuracy setting for pounds. • Increasing Load Test • Shift Test • Decreasing Load Te...

59 Calibration Verification Kilograms (kg) The following tests verify if the scale's Calibration is accurate. For US Pounds see instructions starting on page 58. Note: The following tests are based on a 3-digit accuracy setting for kilograms. • Increasing Load Test • Shift Test • Decreasing Load Tes...

60 Security Seal Installation Note: The certification of the weighing mechanism of the scale version of this scanner is subject to federal, state and local Weights and Measures statutes and regulations and can only be performed by authorized government agencies and/or their duly registered agents. E...

61 Wire Security Seal (Seal Conversion Kit PN 46-00359)* 1. Temporarily remove the platter and place it in a safe location. 2. Install the calibration button sealing cover and through-hole sealing screw. 3. Tighten the screw and route the wire seal through the holes in the plate and screw. Figure 59...

63 Maintenance Horizontal Scan Window Replacement* Figure 61. Platter/Horizontal Scan Window Replacement * See replacement parts on page 4.

64 Daily Maintenance Smudges and dirt on the unit’s window can interfere with the unit’s performance. If the horizontal or vertical output windows require cleaning, use only a mild glass cleaner containing no ammonia. When cleaning the window, spray the cleaner onto a lint free, non-abrasive cleanin...

65 Troubleshooting The following guide is for reference purposes only. Contact a customer service representative to preserve the limited warranty terms. Symptom Possible Cause(s) Solution All Interfaces No LEDs, beep, or motor spin. No power is being supplied to the scanner. Check the transformer, o...

66 Symptom Possible Cause(s) Solution All Interfaces The unit scans a bar code, but locks up after the first scan (the blue LED stays on). The scanner is configured to support some form of host handshaking but is not receiving the signal. If the scanner is setup to support ACK/NAK, RTS/CTS, XON/XOFF...

67 Symptom Possible Cause(s) Solution RS232 Only The unit powers up OK and scans OK but does not communicate properly to the host. The com port at the host is not working or is not configured properly. Check to make sure that the baud rate and parity of the scanner and the communication port match a...

69 Scanner and Cable Terminations Scanner Pinout Connections The MS2420/MS2430 scanner terminates to 10-pin modular jacks located on the bottom of the unit. The serial number label indicates the model number and interface of the scanner. EAS DC Power Figure 62. Connector Layout Pin Function Pin Func...

70 Scanner Scale Pinout Connections There are four additional 10-pin modular jacks located on the bottom of the of the MS2420/MS2430 scanner models that may be used for an integrated scale application and the use of a remote display. Note: Please keep in mind that every application is unique. The us...

71 Cable Connector Configurations RS232 Interface Cable, PN 57-57210x-N-3 Pin Function ** 9-Pin D-Type Connector 1 No Connect 2 RS232 Transmit Output 3 RS232 Receive Input 4 DTR Input 5 Power/Signal Ground 6 DSR Output 7 CTS Input 8 RTS Output 9 No Connect Full Speed USB Cable, PN 57-57201x-N-3 or P...

73 Regulatory Compliance Safety ITE Equipment IEC 60950-1, EN 60950-1 Laser Laser Class 1: IEC 60825-1:1993+A1+A2, EN 60825-1:1994+A1+A2 Caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser light exposure. Under no circum...

74 EMC Emissions FCC Part 15, ICES-003, CISPR 22, EN 55022 Immunity CISPR 24, EN 55024 Note : Immunity performance is not guaranteed for scanner cables greater than 3 meters in length when fully extended. Changes or modifications not expressly approved by the party responsible for compliance could v...

75 Standard Europeo Attenzione Questo e’ un prodotto di classe A. Se usato in vicinanza di residenze private potrebbe causare interferenze radio che potrebbero richiedere all’utilizzatore opportune misure. Attention Ce produit est de classe “A”. Dans un environnement domestique, ce produit peut être...

77 Limited Warranty Honeywell International Inc. ("HII") warrants its products and optional accessories to be free from defects in materials and workmanship and to conform to HII’s published specifications applicable to the products purchased at the time of shipment. This warranty does not c...

79 Patents For patent information, please refer to www.honeywellaidc.com/patents.

81 Index A AC ............................................................ see power amber LED ......................................... see indicators application ............................................................ 40 audible ............................................... see indicators A...

83 Customer Support Technical Assistance If you need assistance installing or troubleshooting your device, please call your distributor or the nearest technical support office: North America/Canada Telephone: (800) 782-4263 E-mail: [email protected] Latin America Telephone: (803) 835-8000 Telephone:...

84 Product Service and Repair Honeywell International Inc. provides service for all its products through service centers throughout the world. To obtain warranty or non-warranty service, contact the appropriate location below to obtain a Return Material Authorization number (RMA #) before returning ...

Honeywell Scanning & Mobility 9680 Old Bailes Road Fort Mill, SC 29707 www.honeywellaidc.com 00-05310 Rev E 4/11