Honeywell HA40- Manuals

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User Manual Honeywell HA40

Summary

Page 2 - HA40 4-Channel Controller; Safety; Warning; This symbol signifies the system’s ground terminal; DC; refers to direct current voltages.; VAC; refers to alternating voltages.; WarningS

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual i Safety Warning Read and understand contents of this manual prior to operation. Failure to do so could result in serious injury or death. IMPORTANT SAFETY The following terms and symbols are used in this manual to alert the operator...

Page 3 - Table of Contents; Safety ��i

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual ii Table of Contents Safety ��i 1 General Descripti...

Page 4 - Operation

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual iii 2 Operation 2 Operation ��2-2 2�1 Setup Menu Configuration �...

Page 6 - General Description

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 1-1 1 General Description

Page 8 - �1 Data Display Screens; �2�1 Engineering Unit Screen; �3 Specifications; �3�1 Power Supply Requirements; A back-up or external DC power source DOES NOT source aux power

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 1-3 1�1 Data Display Screens The HA40 Controller offers three modes for displaying monitored data, shown in Figure 1-4. Figure 1-4. Data Display Screens 1�2�1 Engineering Unit Screen The Engineering Unit screen shown in Figure 1-4 al...

Page 9 - A backup, or external DC power source DOES NOT source auxiliary; Section 5 - Specifications; All mechanical (dry contact) relays are rated at 5 Amp for 28 VDC; �3�3 Ambient Temperature Range

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 1-4 The basic HA40 consumes only 1.5 watts of 10-30 VDC from the integral power supply.Optional features, and external devices such as remote transmitters, increase power consumption as described below: Discrete Relay PCB option; add...

Page 10 - Recommended up to 2000 meters; �3�6 Housings / Installation Categories

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 1-5 1�3�6 Housings / Installation Categories *NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and • pollution degree 3; NEMA 4X; IP66*NEMA 7 wall mount for DIV 1 & 2 Groups B,C,D; includes • o-ring in door to satisfy NEMA 4...

Page 12 - �1 Setup Menu Configuration

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 2-2 2 Operation The HA40’s graphic LCD displays monitored data. The 5-button keypad and the display serve as the system’s operator interface. All HA40 configuration variables are entered using this operator interface through SETUP me...

Page 13 - �2�1 Setup Configuration Menus; SETUP; �2�2 Channel Setup Entry Menu; Channel x SETUP

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 2-3 2�2 Changing Menu Variables Using the Keypad Upon entering a menu, a pointer controlled by the Up/down arrows keys points to the selected variable. Some are simple YES/NO or ON/OFF entries toggled by pressing the Edit key. Others...

Page 14 - �2�4 Configure Menu To Define Channel; Figure 2-4. Configure Menu to Define Channel

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 2-4 2�2�3 Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus Alarm 1 , 2 and 3 have identical menus. The only difference between each is that A1 front panel LED indicators are yellow while A2 and A3 are red. Typical applications often ...

Page 15 - Name / Eunits ASCII Data Fields; Zero; Decimal Point Resolution; Decimal; Turning Off Unused Channels; Channel Active

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 2-5 Name / Eunits ASCII Data Fields The first two items in this menu are for entering the 10 character channel Name and engineering unit ASCII fields. Name should describe the channel’s data in user terminology such as tag # or other...

Page 16 - CAL SETUP; menu allows entering the correct Zero Gas & Span; �2�6 Calibrate Input Menu; To enter the CAL SETUP from any data display, press the dual; SPAN calibration. The SPAN calibration value may be edited if it; If the SPAN calibration is successful, the display flashes

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 2-6 2�2�5 Cal Setup Menu The CAL SETUP feature supports pushbutton calibration of zero and span values. This feature should only be utilized when there are no other zero/span controls within the monitoring system since it is inapprop...

Page 17 - �3 System Configuration Menus; �3�1 Standard / Optional Relay Setup Menus; entry

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 2-7 Unity Gain may be used at anytime to cancel incorrect calibrations and start again. Unity means Offset = 0.00 and Gain = 1.00. Figure 2-6. Cal Flow Chart 2�3 System Configuration Menus Several items needing configuration are not ...

Page 18 - �3�2 Clock / Delays Menu

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 2-8 Over Ride • menu allows entering one of the 16 different alarms that will trip this relay regardless of the Votes entries. There are four alarms per channel and four channels and any one of these alarms may be used as the Over Ri...

Page 19 - �3�4 Analog Setup Menu; A/D Min / Max Raw counts menu entries define the input counts; �3�5 Horn / Acknowledge Menu; J2 on the motherboard (shown in

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 2-9 2�3�4 Analog Setup Menu The system ANALOG SETUP menu allows setting the 12-bit A/D (analog to digital) counts and the 10-bit D/A (digital to analog) counts for each of the four channels. The live A/D counts value for the channel ...

Page 20 - �4 HA40 System Security Menu

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 2-10 The Relay 2 ACK menu item determines if standard relay 2 may be acknowledged by an Alarm Reset. ON causes an Alarm Reset to silence the horn even though an alarm condition remains active. Figure 2-12. Horn/Acknowledge Menu 2�4 H...

Page 22 - Motherboard Interface PCB

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 3-1 3 Motherboard Interface PCB

Page 24 - Figure 3-2. Motherboard Relays and Terminals; �1 Input / Output Optional PCB’s

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 3-3 U2 J1 S1 TP1 S2 PS1 U3 CR5 2-AMP FUSE (5 x 20mm) U5 K2 K1 P3 J2 3 B T 2 B T 1 B T P1 P2 D2 D1 N/C N/O C RELAY 1 N/C N/O C RELAY 2 + ALARM - RESET DC PWR + SUPPLY - INPUT + OUTPUT - POWER AUX - Common (0-volts) 0010-1167 Rev C 2-C...

Page 25 - �1�2 Optional Analog Input PCB; . Many HA40 applications utilize the standard equipped

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 3-4 3�1�2 Optional Analog Input PCB (P/N 10-0221) Transmitter input PCB option # 10-0298, shown in Figure 3-3, is available for interfacing the HA40 to field transmitters with 4-20mA or voltage outputs (0-2 VDC max). TB1 & TB2 pr...

Page 26 - �1�4 Optional 4-20mA Analog Output Board; Make certain that the mA loop output is

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 3-5 K1, K2, K3, K4, K5 & K6 are programmable, as described in section 2.3.1 Figure 3-5. Optional Discrete Relay PCB’s (P/N 10-0222) 3�1�4 Optional 4-20mA Analog Output Board (P/N 10-0308) An optional 4-20mA analog output board, s...

Page 27 - lists all modbus registers and their; Caution

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 3-6 3�2 MODBUS RS-232 / RS-485 Interface Option (P/N 10-0253) The 10-0253 Modbus option PCB add both RS-232 and RS-485 Modbus RTU slave por ts. Figure 3-7 shows this optional PCB, which mounts to connectors on the upper right corner ...

Page 30 - Memory ASCII Strings:

HA40 4-Channel Controller Revision 1 (08/08) HA40 Technical Manual 3-9 Chan 1 Alarm 2 Divisor 41008 3 NA Chan 1 Alarm 3 Real 41009 3 NA Chan 1 Alarm 3 Divisor 41010 3 NA Chan 2 Zero Real 41011 3 NA Chan 2 Zero Divisor 41012 3 NA Chan 2 Span Real 41013 3 NA Chan 2 Span Divisor 41014 3 NA Chan 2 Alarm...

Page 31 - Enclosures

HA40 4-Channel Controller Revision 1 (06/08) HA40 Technical Manual 4-1 4 Enclosures

Page 32 - connections. Use grounding type bushings and jumper wires.

HA40 4-Channel Controller Revision 1 (06/08) HA40 Technical Manual 4-2 4 Enclosures 4�1 HA40N4 NEMA 4X Wall Mount Enclosure The HA40-01 wall mount NEMA 4X enclosure is shown in Figure 4-1. Non-metallic enclosures are not grounded by metal conduit. For internal ground points to be grounded to earth, ...

Page 33 - Parts List

HA40 4-Channel Controller Revision (08/08) HA40 Technical Manual 5-1 5 Parts List

Page 35 - Specifications

HA40 4-Channel Controller Revision (07/08) HA40 Technical Manual 6-1 6 Specifications

Page 36 - Specifications

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 6-2 5 Specifications Input power: 100-240 VAC, 50/60 Hz 24 VDC DC output power: 15 watts (internal supply) 50 watts (optional external supply) Relay output rating: 5A, 28 VDC or 250 VAC (resistive load) Optional relay output rating 5...

Page 37 - Warranty

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 7-1 7 Warranty

Page 38 - Honeywell Analytics Warranty Statement

HA40 4-Channel Controller Revision 1 (07/08) HA40 Technical Manual 7-2 Honeywell Analytics Warranty Statement All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management System that is certified to ISO 9001. As such,...

Manual Honeywell HA40