Havis-Shields KK-100-05 - Manuals

Page 2 - Always; VEHICLE PREPERATION:

KK-XXX-05_INST_8-07 2 40” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor, wall to ceiling 25 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights 5 ½” Flat washer GSM31009 Grab straps/seat belts 5 ½” Lock washer GSM3...

Page 3 - Rear OEM Trim modifications; from rear center of trim and cut

Rear OEM Trim modifications 1997-2007 Chevrolet G-Series Van Installation of Kwik Kit is very similar in Ford and Chevy Vans. All kits start with a measurement at the rear floor. The rear plastic floor trim on Chevy vans must be cut straight across as shown in photo. Measure seven inches ( 7” ) stra...

Page 4 - Remove all rear bench seats from the vehicle.

KK-XXX-05_INST_8-07 4 Ford Van Driver-Side rear Ford Van Passenger-Side rear PASSENGER WINDOW VAN PREPARATIONS: 1. Remove all rear bench seats from the vehicle. 2. Modify / remove interior parts as needed. 3. Remove floor mat/carpet and replace with ½” plywood or sound deadening material. (Recommend...

Page 6 - subassemblies as they are shown on the following pages.

KK-XXX-05_INST_8-07 6 Remove all black hardware from assembled unit. This will give you the subassemblies as they are shown on the following pages.

Page 8 - Rear bulkhead/door assembly; Compartment; Compartment ceiling; KWIK KIT LAYOUT

KK-XXX-05_INST_8-07 8 Item #12 Rear bulkhead/door assembly Item #6 3 rd Compartment Bulkhead/door assembly Item #11 3 rd Compartment ceiling KWIK KIT LAYOUT Diamond plate floor and ceiling sections are not shown for detail purposes.

Page 9 - See KK-RLL install instructions

KK-XXX-05_INST_8-07 9 VERY IMPORTANT: Be sure that all Auxiliary lighting, video systems, Kwik kit options, and wiring are complete. Access is severely limited after kit is installed. For neatness of wiring, route all cables down driver-side “B” pillar. If going under hood for power to console, dril...

Page 12 - Remove all slack from hoses to maximize airflow.

KK-XXX-05_INST_8-07 12 Remove screws holding the center divider together where 3 rd Compartment Bulkhead will be mounted. Item #5 Position 3 rd Compartment Ceiling into vehicle. Item #12 Current view of installation Slide the ceiling sections out of the way in order to access A/C hoses, wires, etc. ...

Page 13 - Photo shows optional storage door

Re-install screws removed in step above and loosely attach aligning all three materials. Note: An awe or scribe is recommended to help align holes Item #9 to #5 Place 3 rd compartment bench Photo shows optional storage door Note: Be careful not to scratch bulkheads. Item #10 Bolt 3 rd Compartment Be...

Page 14 - Note: It is recommended to put

KK-XXX-05_INST_8-07 14 Loosely bolt Rear Bulkhead Doorframe ( at the door hinge) to Bench/Wall assemblies using ¼” x ¾” carriage bolts, washers and serrated nuts Item #6 to #2 Place the 3 rd Compartment Doorframe assembly . Item #11 Loosely attach Doorframe to Center divider using #10 x 3/8” flat he...

Page 15 - There should be at

KK-XXX-05_INST_8-07 15 An awe or scribe will help align the holes THE FOLLOWING STEPS ARE EXTREMLY CRITICAL FOR A SUCCESFULL INSTALLATION! PLEASE FOLLOW THESE INSTRUCTIONS CAREFULLY. Item #1 Rear driver-side doorframe wing Position of driver-side Rear Doorframe when installing with factory rear air ...

Page 19 - to

Socket Ball Item #14 to doors and frames Attach Ball & Socket Style Doorstop. 1 st Attach “Ball” portion of assembly. Attach to threaded hole on the door using a ¼” x 1” Hex head bolt. nd 2 Attach the “Socket” and bracket portion. Attach to doorframe using #8 x ¾” Phillips machine screws and kep...

Page 20 - FINAL INSTALLATION PHOTOS; Optional Storage Compartment

KK-XXX-05_INST_8-07 20 Optional Storage Compartment (Sold Seperatley) FINAL INSTALLATION PHOTOS Optional Storage Compartment (Sold Separately)

Page 21 - PRISONER TRANSPORT OPTIONS – (All

KK-XXX-05_INST_8-07 21 PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 KK-RLL KK-PVENT KR-CCL-1 KR-DL PRISONER TRANSPORT OPTIONS – (All SOLD SEPERATLEY)

Page 22 - ITEM DESCRIPTION

Item 3 Item 7 Item 1 Item 12 Item 5 Item 8 ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate Floor 5 Divider 6 Rear Bulkhead/ Doorframe 7 Driver-side Ceiling 8 Passenger-side Rear Ceiling 9 3 rd Compartment Bulkhead 10 3 rd Compartment Bench 11 3 ...