Page 2 - SPECIFICATIONS; SAVE THIS MANUAL; gENERAL SAFETY RULES; WARNINg! Read all instructions; WORK AREA; Keep your work area clean and well lit.
Page 2 SKU 90891 For technical questions, please call 1-800-444-3353. REV 05i, 07h SPECIFICATIONS Electrical Requirements 120 V / 60 Hz / 4600 RPM 10.8 A Input Working Amperage (with load) 1-3/4 HP Motor / Single Phase 2-Prong Power Plug Double Insulated Motor w/ External Access Brushes Arbor Diamet...
Page 4 - TOOL USE AND CARE
Page 4 SKU 90891 For technical questions, please call 1-800-444-3353. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Avoid accidental starting. ...
Page 5 - SERVICE; structions in the; SPECIFIC SAFETY RULES; Maintain labels and nameplates on the Miter Saw.
Page 5 SKU 90891 For technical questions, please call 1-800-444-3353. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool. SERVICE Tool service must be performed only by qualified r...
Page 6 - Do not attempt to cut material that does not have a flat; Always keep hands and fingers away from the spinning Saw Blade.; formed regularly by a qualified technician.
Page 6 SKU 90891 For technical questions, please call 1-800-444-3353. When replacing the Saw Blade, make sure the new Saw Blade has a diam- eter of 10”, has an RPM rating of at least 4600, and has an arbor hole of 5/8” diameter.To avoid accidental injury, always wear heavy duty work gloves when chan...
Page 7 - gROUNDINg; Check with a qualified electrician if you are in doubt as to; WARNINg
Page SKU 90891 For technical questions, please call 1-800-444-3353. job better and more safely at the rate for which it was intended. Do not modify this product, and do not use this product for a purpose for which it was not in- tended. Always turn off the Miter Saw and unplug the Power Cord from it...
Page 8 - grounded Tools: Tools with Three Prong Plugs; -Prong Plug and Outlet; Double Insulated Tools: Tools with Two Prong Plugs; Grounded
Page 8 SKU 90891 For technical questions, please call 1-800-444-3353. grounded Tools: Tools with Three Prong Plugs Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically m...
Page 9 - sure each cord contains at least the minimum wire size required.; RECOMMENDED MINIMUM WIRE gAUgE FOR EXTENSION CORDS*; Symbology
Page 9 SKU 90891 For technical questions, please call 1-800-444-3353. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.) When using more than one extension cord to make up the to...
Page 10 - UNPACKINg; When unpacking, check to make sure all the parts shown on the; ASSEMBLY AND FUNCTIONS; sembly Diagrams on pages 24 and 25.
Page 10 SKU 90891 For technical questions, please call 1-800-444-3353. UNPACKINg When unpacking, check to make sure all the parts shown on the Parts Lists on pages 22 and 23 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this ma...
Page 12 - FIgURE F; plugged from its electrical outlet.; Lift up and hold the transparent Safety Cover (58) in place.
Page 12 SKU 90891 For technical questions, please call 1-800-444-3353. 1/4” MOUNTINg HOLE 1/4” MOUNTINg HOLE FIgURE F FRONT COVER WITH SUPPORT LEg (117) Use two C-clamps (not included) to secure the back side of the Miter Saw to the table/workbench. To Remove/Install A Saw Blade:WARNINg! Prior to pe...
Page 14 - FIgURE J; FIgURE K
Page 14 SKU 90891 For technical questions, please call 1-800-444-3353. HEX SOCKET WRENCH (150) HEX FLANgE HEAD BOLT (61) FLANgE (52) HEX FLANgE HEAD BOLT (61) FLANgE (52) FIgURE J BLADE CASE (43) ARROW SAW BLADE (51) ARROW FIgURE K Remove the old Saw Blade (51). Then mount the new Saw Blade on the S...
Page 15 - FIgURE L
Page 15 SKU 90891 For technical questions, please call 1-800-444-3353. SAW BLADE (51) HEX FLANgE HEAD BOLT (61) FLANgE (52) SPINDLE (35) INNER FLANgE (65) FIgURE L Insert the Flange (52) onto the Spindle (35) and against the Saw Blade (51). NOTE: Make sure the larger diameter side of the Flange is a...
Page 16 - To Adjust The Cutting Depth:
Page 16 SKU 90891 For technical questions, please call 1-800-444-3353. The Power Switch: Note: The Miter Saw can be disabled for safety purposes by removing the Safety But- ton (16). Make sure to store the Safety Button in a safe place, and do not lose it. The Miter Saw cannot be started without the...
Page 17 - FIgURE M; lower the Saw Blade slightly by turning the Hex Head Bolt (1) COUNTER-
Page 1 SKU 90891 For technical questions, please call 1-800-444-3353. KERF BOARD (114) HEX HEAD BOLT (71) SAW BLADE (51) MOTOR HOUSINg (26) TURN BASE (125) FIgURE M Push the Miter Saw’s Motor Housing (26) forward as far as it will go. Notice whether the edge of the Saw Blade (51) passes completely t...
Page 18 - FIgURE N; the Miter Saw in place.
Page 18 SKU 90891 For technical questions, please call 1-800-444-3353. To Adjust The Miter Angle: WARNING! Prior to performing this procedure, make sure the Power Cord of the Miter Saw is unplugged from its electrical outlet. FASTEN KNOB (104) SCALE PLATE (141) TURN BASE (125) gUIDE FENCE (105) FIgU...
Page 19 - To Adjust The Bevel Angle:; FIgURE O; tilt; To Adjust The Support Screw:
Page 19 SKU 90891 For technical questions, please call 1-800-444-3353. To Adjust The Support Screw: The Support Screw (138) can be adjusted by turning it clockwise to lengthen it or by turning it counter- clockwise to shorten it.It should be adjusted so that it rests just above the surface of the ta...
Page 20 - OPERATION; Feed the Saw Blade into the work-; gradually; . Do not force the machine to remove material faster than it was; Unplug the Power Cord from its electrical outlet.
Page 20 SKU 90891 For technical questions, please call 1-800-444-3353. OPERATION Make sure the Power Cord of the Miter Saw is unplugged from its electri- cal outlet. Then, if necessary, make adjustments to the workpiece Holder (149), Baffle Plate (151), cutting depth, and miter angle and/or bevel an...
Page 21 - Always make sure the Switch Lever (25) is in its “OFF” position, and; have the problem corrected before further use.; To replace the Motor Carbon Brushes:; It may become necessary at sometime; The Carbon Brushes are located on each side of; both; PLEASE READ THE FOLLOWINg CAREFULLY
Page 21 SKU 90891 For technical questions, please call 1-800-444-3353. INSPECTION, MAINTENANCE, AND CLEANINg WARNING! Always make sure the Switch Lever (25) is in its “OFF” position, and unplug the Power Cord from its 120 volt electrical outlet before performing any inspection, adjustments, maintena...
Page 22 - PARTS LIST
Page 22 SKU 90891 For technical questions, please call 1-800-444-3353. REV 05b PARTS LIST Torsion Spring Assy. * * Includes: #57 Spindle Sleeve and #58 Safety Cover. (Note: Customer must save old brass sleeve from old Safety Cover and use it when installing new #56 Torsion Spring Assembly).
Page 23 - PARTS LIST - CONTINUED
Page 23 SKU 90891 For technical questions, please call 1-800-444-3353. PARTS LIST - CONTINUED REV 04d
Page 24 - able individually as replacement parts.; ASSEMBLY DIAgRAM
Page 24 SKU 90891 For technical questions, please call 1-800-444-3353. Note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. ASSEMBLY DIAgRAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31...
Page 25 - ASSEMBLY DIAgRAM - CONTINUED
Page 25 SKU 90891 For technical questions, please call 1-800-444-3353. ASSEMBLY DIAgRAM - CONTINUED REV 04d 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 1...