Page 2 - sAVe this mAnuAl; impOrtAnt sAFety; general power tool safety; The term ′′power tool′′ in the
SKU 99702 For technical questions, please call 1-800-444-3353. Page 2 sAVe this mAnuAl Keep this manual for the safety warn- ings and precautions, assembly, operat- ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly dia...
Page 4 - spray machine safety Warnings; Maintain a firm grip on the tool with
SKU 99702 For technical questions, please call 1-800-444-3353. Page 4 ries, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool ac - cidentally. store idle power tools out of the d. reach of children and do not allow persons unfamiliar with the power to...
Page 5 - Vibration safety
SKU 99702 For technical questions, please call 1-800-444-3353. Page 5 • Any power cord must be properly grounded. Ground Fault Circuit Inter- rupter (GFCI) should also be imple- mented – it prevents sustained elec- trical shock.WARNING: The brass components 11. of this product contain lead, a chemi-...
Page 6 - sAVe these; grOunding; grounded tools: tools with three
SKU 99702 For technical questions, please call 1-800-444-3353. Page 6 Use tools with the lowest vibration 4. when there is a choice between dif- ferent processes.Include vibration-free periods each 5. day of work.Grip tool as lightly as possible (while 6. still keeping safe control of it). Let the t...
Page 7 - which satisfies OSHA requirements; extension cords; Grounded
SKU 99702 For technical questions, please call 1-800-444-3353. Page 7 double insulated tools: tools with two prong plugs Tools marked “Double Insulated” do 1. not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standa...
Page 8 - symbology
SKU 99702 For technical questions, please call 1-800-444-3353. Page 8 recOmmended minimum Wire gAuge FOr eXtensiOn cOrds* (120/240 VOlt) nAmeplAte Amperes (at full load) eXtensiOn cOrd length 25’ 50’ 75’ 100’ 150’ 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 ...
Page 9 - Assembly
SKU 99702 For technical questions, please call 1-800-444-3353. Page 9 speciFicAtiOns Electrical Requirements 120 V~ / 60 Hz / 7.5 A Motor 3/4 HP Operating PSI 2350 – 2650 psi Paint Flow 0.33 GPM Fuse Class F, F10A/250 V Hose Size 1/4” Oil Requirement Hydraulic Oil unpAcKing When unpacking, make sure...
Page 10 - OperAting instructiOns; tool set up
SKU 99702 For technical questions, please call 1-800-444-3353. Page 10 Remove plastic cap and thread the 4. pressure hose onto the hose spray port and secure. hose connected to spray port power switch 5. Remove the plastic cap on the end of the spray gun and thread the other end of the hose onto it....
Page 11 - Fill the pump with oil:; Lay the pump on its back and remove; purge and prime the sprayer:
SKU 99702 For technical questions, please call 1-800-444-3353. Page 11 Work piece and Work Area set up Designate a work area that is clean 1. and well-lit. The work area must not allow access by children or pets to prevent injury and distraction.Route the power cord along a safe 2. route to reach th...
Page 12 - Lock the Gun and thread the Spray
SKU 99702 For technical questions, please call 1-800-444-3353. Page 12 Allow the unit to draw paint until all air 10. and impurities are cleansed from the system and the paint runs pure.Turn the power Switch to its “OFF” 11. position and secure the return tube in its normal operating position. purge...
Page 13 - When finished, turn the Power Switch
SKU 99702 For technical questions, please call 1-800-444-3353. Page 13 Adjust the pressure control dial until 23. a solid coat of paint of desired thick- ness is achieved. Painting Tips: 24. Spray 10 to 12 inches from the • surface.Begin moving the Gun before • squeezing the Trigger.Release the Trig...
Page 14 - lubrication; Lock the Gun and remove the Spray
SKU 99702 For technical questions, please call 1-800-444-3353. Page 14 mAintenAnce And serVicing Procedures not specifically explained in this manual must be performed only by a qualified technician. tO preVent seriOus injury FrOm AccidentAl OperAtiOn: turn the power switch of the tool to its “OFF” ...
Page 15 - WArning! if the supply cord of
SKU 99702 For technical questions, please call 1-800-444-3353. Page 15 be flushed with water after being flushed with mineral spirits. Turn the power switch Off and un- o. plug the Sprayer.Remove the Gun from the hose. p. Remove the filter from the spray q. gun. Clean with a soft brush and ap- propr...
Page 16 - troubleshooting; problem; pleAse reAd the FOllOWing cAreFully
SKU 99702 For technical questions, please call 1-800-444-3353. Page 16 troubleshooting problem possible causes likely solutions Sprayer will not start No power at outlet. 1. Cord not connected. 2. Sprayer turned off under 3. pressure. Check power at outlet. 1. Check that cord is plugged in. 2. Turn ...
Page 17 - pump pArts list; able individually as replacement parts.
SKU 99702 For technical questions, please call 1-800-444-3353. Page 17 pump pArts list part description Qty 1 Housing 1 2 Rocker 1 3 Inlet Valve Assembly 1 4 Retaining Ring 1 5 Pin 1 6 Washer 1 7 Screw 1 8 Nut 1 8.1 Bush 1 9 Washer 1 10 Top Seal 1 10.1 Top Seal Spring 1 11 Nut 1 12 Ball 1 13 Priming...
Page 18 - pump diAgrAm
SKU 99702 For technical questions, please call 1-800-444-3353. Page 18 pump diAgrAm
Page 19 - pump diAgrAm, cOntinued
SKU 99702 For technical questions, please call 1-800-444-3353. Page 19 pump diAgrAm, cOntinued
Page 20 - suctiOn tuBe AssemBly; part; When order parts from this list use the suffix “b”
SKU 99702 For technical questions, please call 1-800-444-3353. Page 20 suctiOn tuBe AssemBly pArts list & diAgrAm part description Qty 1B Hose Nut 1 2B Circlip 1 3B Connection 1 4B Tube 1 5B Lower Connection 1 6B Filter 1 7B Clamp 2 8B Return Tube 1 note: When order parts from this list use the ...
Page 21 - When order parts from this list use the suffix “C”
SKU 99702 For technical questions, please call 1-800-444-3353. Page 21 gun pArts list & diAgrAm part description Qty 1C Housing 2 2C Elbow 1 3C Pin 1 4C Seal 1 5C Washer 1 6C Washer 1 7C Ball 1 8C Spring 1 9C Pipe 1 10C Filter Housing 1 11C Ring 2 12C Bush 1 13C Spring 1 14C Tip 1 15C Cap 1 16C ...
Page 22 - limited 90 dAy WArrAnty; WARRANTIES Of MERCHANTAbILITy AND fITNESS.
SKU 99702 For technical questions, please call 1-800-444-3353. Page 22 record product’s serial number here: note: If product has no serial number, record month and year of purchase instead. limited 90 dAy WArrAnty Harbor Freight Tools Co. makes every effort to assure that its products meet high qual...