Chicago Electric 98391 - Manuals

Chicago Electric 98391 – Manual in PDF format online.

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Manual

Manual Chicago Electric 98391

Summary

Page 2 - contents

SKU 98391 For technical questions, please call 1-800-444-3353. Page 2 contents iMportant saFetY inForMation ............................ 4 Basic speciFications ............. 8unpacKing .................................. 8set up instructions ............... 8 location ...................................

Page 4 - save tHis Manual; iMportant saFetY; listed below may result in fire,; set up precautions; Diesel fuel and fumes are flammable,

SKU 98391 For technical questions, please call 1-800-444-3353. Page 4 save tHis Manual Keep this manual for the safety warn- ings and precautions, assembly, operat- ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly dia...

Page 5 - in the “Specifications” section of this; operating precautions; carBon MonoxiDe; use. Electromagnetic fields in close

SKU 98391 For technical questions, please call 1-800-444-3353. Page 5 Wear ANSI-approved safety goggles, 5. heavy-duty work gloves, and dust mask/respirator during set up.Use only oil and fuel recommended 6. in the “Specifications” section of this manual. operating precautions 1. carBon MonoxiDe Haz...

Page 6 - Dispose of fluids and cleaning materi; service precautions; tributor. Only a qualified service

SKU 98391 For technical questions, please call 1-800-444-3353. Page 6 Keep the equipment, engine, and sur- 13. rounding area clean at all times.Use the equipment, accessories, etc., 14. in accordance with these instructions and in the manner intended for the particular type of equipment, taking into...

Page 7 - save tHese

SKU 98391 For technical questions, please call 1-800-444-3353. Page 7 Do not connect or disconnect load 8. connections while standing in water or on wet ground.Do not overload the generator. Over- 9. loading can cause fires in the electri cal cords, in addition to generator and appliance damage.Con...

Page 8 - Basic speciFications; Additional specifications found in; unpacKing; can start fires around dry; location

SKU 98391 For technical questions, please call 1-800-444-3353. Page 8 Basic speciFications Fuel Type #2 Diesel Fuel Capacity 4.2 Gallons Engine Oil Type SAE 5W40 Capacity 1-3/4 qts. Rated Wattage 5,000 Watts Maximum Wattage 6,000 Watts Run Time @ 75% Load 8.5 Hours with full tankSound Level 75 dB @ ...

Page 9 - controls

SKU 98391 For technical questions, please call 1-800-444-3353. Page 9 ignition switch low oil warning light Fuse cover voltage Meter run Hours Meter ac power selection switch circuit Breaker 120v gFci receptacles 120v & 240v receptacle 12v 8.3a Dc receptacle grounding point controls oil cap/Dips...

Page 10 - grounding; operating instructions; starting the engine; not use equipment until fixed; filled with oil before each use. Before

SKU 98391 For technical questions, please call 1-800-444-3353. Page 10 Install the Generator on a concrete 3. slab or other area where water can not reach it.Generator placement should allow 4. four feet of access on all sides for mainte nance.Place the Generator as close as pos- 5. sible to the ele...

Page 13 - equipment operation; to power tools and equipment:; will switch to its “OFF” position and

SKU 98391 For technical questions, please call 1-800-444-3353. Page 13 equipment operation to power tools and equipment: Move the AC Power Selection Switch 1. left to select 120V AC to power 120V tools or equipment or to the right to power 240V AC tools and equipment.Prior to powering tools and equi...

Page 14 - Mounting Hole pattern

SKU 98391 For technical questions, please call 1-800-444-3353. Page 14 Mounting Hole pattern

Page 16 - servicing; Maintenance procedures; be performed by a qualified; Refill the oil to the proper level follow

SKU 98391 For technical questions, please call 1-800-444-3353. Page 16 tecHnical speciFications Engine Type Four Stroke Single Cylinder OHV Diesel, 10HP Bore x Stroke 86x72 mm Compression Ratio 19±:1 Displacement 418 cc Rotation viewed from PTO (power takeoff - the output shaft) Counterclockwise Fue...

Page 18 - lubrication schedule; after initial 20 operation Hour period:; Replace the air filter.; every 500 operation Hours:; Clean fuel tank and fuel filter.; storage

SKU 98391 For technical questions, please call 1-800-444-3353. Page 18 cleaning, Maintenance, and lubrication schedule note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equip- ment operates unusually, check sys- tems immediately. The maintenance ne...

Page 19 - troubleshooting; * Every time fuel system is serviced, replace the fuel filter.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 19 troubleshooting problem possible causes probable solutions engine will not start FUEL RELATED: No fuel in tank or fuel valve closed. 1. Air trapped in fuel line/Filter. 2. Low quality or deteriorated, old 3. diesel. Not enough oi...

Page 20 - problem; Dc output

SKU 98391 For technical questions, please call 1-800-444-3353. Page 20 troubleshooting problem possible causes probable solutions Engine backfires Impure or low quality diesel fuel. 1. Engine too cold. 2. Engine not properly adjusted for 3. high altitude operation. Intake valve stuck, incorrect timi...

Page 21 - please reaD tHe Following careFullY; able individually as replacement parts.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 21 Main asseMBlY parts list part Description qty 1 Upper Muffler 1 2 Lower Muffler 1 3 Muffler Gasket 2 4 Muffler Connection Pipe 1 5 Muffler Inner Cover 1 6 Muffler Engine Shield 1 7 Left Engine Shield 1 8 Engine Mount 1 9 Muffler ...

Page 22 - Main asseMBlY DiagraM

SKU 98391 For technical questions, please call 1-800-444-3353. Page 22 Main asseMBlY DiagraM 39 49 50 Note: Wheels and Handles not shown.

Page 23 - Use the suffix “A” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 23 cYlinDer BlocK asseMBlY parts list part Description qty 1A Drain Plug 1 2A Drain Plug Gasket 1 3A Oil Seal 35x50x10 1 4A Cylinder Block 1 5A Fuel Controller 1 6A O-ring 24x24 2 7A Oil Depth Gauge 2 8A Needle Bearing 2 9A Short St...

Page 24 - cYlinDer BlocK asseMBlY DiagraM

SKU 98391 For technical questions, please call 1-800-444-3353. Page 24 cYlinDer BlocK asseMBlY DiagraM note: Use the suffix “A” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. 41A ...

Page 25 - Use the suffix “B”

SKU 98391 For technical questions, please call 1-800-444-3353. Page 25 note: Use the suffix “B” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. cYlinDer HeaD asseMBlY parts list &...

Page 26 - Use the suffix “C” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 26 cYlinDer HeaD Bonnet parts list & DiagraM part Description qty 1C Valve Cover 1 2C Ball 1 3C Breather 1 4C Pin 1 5C O-ring 12x1.9 1 6C Cover Gasket 1 7C Plunger 1 8C Decompression Spring 1 9C Decompression Shaft 1 10C O-ring ...

Page 27 - Use the suffix “D” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 27 piston & connecting roD parts list & DiagraM part Description qty 1D Oil Ring 1 2D First Compression Ring 1 3D Second Compression Ring 1 4D Piston 1 5D Piston Pin 1 6D Washer 23 1 7D Rod Bolt 2 piston & connecting roD...

Page 28 - Use the suffix “E” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 28 cranK sHaFt & FlYwHeel parts list & DiagraM part Description qty 1E Ball Bearing 2 2E Balancer Shaft 1 3E Key 5x7 2 4E Balancer Gear 1 5E Crank Shaft Timing Gear 1 6E Crank Shaft 1 7E Plug 6 1 8E Key 5x12 1 9E Key 5x14 1 ...

Page 29 - caMsHaFt asseMBlY; Use the suffix “G” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 29 caMsHaFt asseMBlY parts list & DiagraM part Description qty 1G Push Rods 2 2G Valve Tappet 2 3G Camshaft Timing Gear 1 caMsHaFt asseMBlY parts list & DiagraM part Description qty 4G Key 5x14 1 5G Camshaft 1 note: Use the ...

Page 30 - Use the suffix “H” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 30 air cleaner asseMBlY parts list & DiagraM part Description qty 1H Air Cleaner Gasket 1 2H Intake Manifold 1 3H Air Cleaner Bottom Case 1 4H Shock Absorber Washer B 1 5H Air Cleaner Element Bolt 1 6H Nut M6 3 7H Air Cleaner El...

Page 31 - Use the suffix “J” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 31 oil sYsteM parts list & DiagraM part Description qty 1J Bolt M6x8 3 2J Oil Pump Cover 1 3J O-ring 1 4J Outer Rotator 1 5J Inner Rotator 1 6J Oil Pump Shaft 1 oil sYsteM parts list & DiagraM part Description qty 7J Pin 3x1...

Page 32 - Use the suffix “K” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 32 Fuel injection puMp parts list & DiagraM part Description qty 1K Delivery Holder 1 2K Delivery Spring 1 3K Delivery Gasket 1 4K Delivery Valve 1 5K Delivery Seat 1 6K Solenoid Pilot Valve 1 7K O-ring 1 8K Pump Body 1 9K Plung...

Page 33 - Use the suffix “M” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 33 Fuel nozzle parts list & DiagraM part Description qty 1M Nozzle Holder 1 2M Shim Set 1 3M Nozzle Holder Spring 1 4M Spring Retainer 1 Fuel nozzle parts list & DiagraM part Description qty 5M Stop Plate 1 6M Pin 2 7M Nozzl...

Page 34 - Use the suffix “N” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 34 governor & control sYsteM parts list & DiagraM part Description qty 1N Control Handle Shaft 1 2N Governor Handle Shaft 2 3N Governor Spring 1 4N Return Spring 1 5N High Speed Limit Screw 1 6N Nut M6 1 7N Bolt M6x14 1 8N B...

Page 35 - Use the suffix “P” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 35 Fuel tanK anD pipe parts list & DiagraM part Description qty 1P Fuel Level Gauge 1 2P Fuel Tank 1 3P Fuel Injection Pipe 1 4P Filter Element 1 5P Fuel Oil Filter Gasket 1 6P Fuel Oil Pipe 1 7P Clamp 2 8P O-ring 1 9P Fuel Tank...

Page 36 - Use the suffix “R” when ordering parts for this assembly.; starting Motor parts; Use the suffix “T” when

SKU 98391 For technical questions, please call 1-800-444-3353. Page 36 MuFFler parts list & DiagraM part Description qty 1R Muffler 1 2R Washer 8 2 3R Washer 8 2 4R Nut M8 2 5R Bolt M8x12 2 note: Use the suffix “R” when ordering parts for this assembly. note: Some parts are listed and shown for ...

Page 37 - generator parts list &; Use the suffix “U” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 37 generator parts list & DiagraM part Description qty 1U Front Cover 1 2U Flange Bolt M8x30 4 3U Rotor Assembly 1 4U Bolt M6x16 4 5U Fan Blade 1 6U Rectifier 1 7U Bolt M5x20 1 8U Bearing 1 9U Stator Cover 1 10U Stator Assembly ...

Page 38 - control panel parts; Use the suffix “W” when ordering parts for this assembly.

SKU 98391 For technical questions, please call 1-800-444-3353. Page 38 control panel parts list & DiagraM part Description qty 1W AC Plug 2 2W Wiring Harness Assembly 1 3W Screw M4x10 2 4W Capacitor 20uf/450V 1 5W Clasp 1 6W Screw M4x10 2 7W AC Circuit Breaker 1 8W Nut M4 4 9W AC Socket 2 10W Re...

Page 39 - wiring DiagraM

SKU 98391 For technical questions, please call 1-800-444-3353. Page 39 wiring DiagraM REV 09a Circuit Breaker

Page 40 - liMiteD 1 Year / 90 DaY warrantY; OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF

SKU 98391 For technical questions, please call 1-800-444-3353. Page 40 liMiteD 1 Year / 90 DaY warrantY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from dat...