Chicago Electric 92496 - Manuals

Page 2 - READ AND UNDERSTAND ALL INSTRUCTIONS; WORK AREA; Keep your work area clean and well lit.; Cluttered benches and dark areas; Item Description

SKU 92496 PAGE 2 PRODUCT SPECIFICATIONS SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, assembly,operating, inspection, maintenance and cleaning procedures, parts list and assemblydiagram. Keep your invoice with this manual. Write the invoice number on theinside o...

Page 5 - SPECIFIC SAFETY RULES; Maintain labels and nameplates on the Heavy Duty Welding Kit.; These carry; Maintain a safe working environment.; Keep the work area well lit. Make sure; Prevent eye injury and burns.; Wearing and using personal safety clothing and; Prevent accidental fires.; Remove any combustible material from the work area.

SKU 92496 PAGE 5 SPECIFIC SAFETY RULES 1. Maintain labels and nameplates on the Heavy Duty Welding Kit. These carry important information. If unreadable or missing, contact Harbor Freight Tools fora replacement. 2. Maintain a safe working environment. Keep the work area well lit. Make sure there is ...

Page 6 - Avoid overexposure to fumes and gases.; Always keep your head out of the

SKU 92496 PAGE 6 7. Read and understand all instructions and safety precautions as outlined inthe manufacturer’s manual for the material you will weld or cut. 6. Always keep the Welding Hoses (D1A, or D1B) away from moving parts on thetool. Examine the Welding Hoses for cuts, burns, or worn areas be...

Page 8 - UNPACKING; When unpacking, check to make sure all the parts shown on the; ASSEMBLY AND OPERATING INSTRUCTIONS; Make sure to secure the cylinders (as noted in the

SKU 92496 PAGE 8 UNPACKING When unpacking, check to make sure all the parts shown on the Parts Lists on pages 15- 19 are included. If any par ts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. ASSEMBLY AND OPERATING INSTRUC...

Page 9 - GREEN; and; RED

SKU 92496 PAGE 9 5. IMPORTANT! The Pressure Adjusting Screw (18) on the Acetylene Regulator and the Pressure Adjusting Screw (A18) on the Oxygen Regulator should be openedslightly by turning counterclockwise to relieve pressure on the Regulator diaphragmsbefore opening the cylinder valves. If this i...

Page 10 - your gas supplier immediately.; FIGURE F

SKU 92496 PAGE 10 your gas supplier immediately. (See Figure F.) 7. Connect the Cutting Attachment (parts C1-C27) to the Torch Handle (parts B1-B10). Always check the Connector (C23) and Coupling Nut (C22) for damage or oil.If either are found, discontinue use and contact your gas supplier. TORCH HA...

Page 12 - FIGURE L

SKU 92496 PAGE 12 9. To determine the proper Acetylene Regulator (parts 1-19) pressure andOxygen Regulator (parts A1-A20E) pressure for neutral flame adjusting, refer to Figures I, and K . PRE-HEAT OXYGEN CONTROL VALVE (C26) OXYGEN CONTROL VALVE (B8 with OX Label (B9)) ACETYLENE CONTROL VALVE (B8 wi...

Page 13 - FIGURE N; Shut off both cylinder valves.

SKU 92496 PAGE 13 14. Open the Acetylene Control Valve (B8 with AC Label (B10)) about 1/4 turn, andignite the acetylene gas coming out of the Nozzle (part D4). 15. Slowly open the Acetylene Control Valve (B8 with AC Label (B10)) further until thesmoke subsides and the flame jumps away from the end o...

Page 14 - Make sure the Welding Kit is cool to the touch and; inspect the general condition of the Welding Kit. Check for; Do not use damaged equipment.; use the Tip Cleaner (D7) to clean out dirt and debris from the; PLEASE READ THE FOLLOWING CAREFULLY

SKU 92496 PAGE 14 INSPECTION, MAINTENANCE, AND CLEANING 1. WARNING! Make sure the Welding Kit is cool to the touch and disconnected from its oxygen and acetylene cylinders before performingany inspection, maintenance, or cleaning procedures. 2. BEFORE EACH USE, inspect the general condition of the W...

Page 15 - PARTS LIST AND DIAGRAM 1 - ACETYLENE REGULATOR; individually as replacement parts.

SKU 92496 PAGE 15 PARTS LIST AND DIAGRAM 1 - ACETYLENE REGULATOR NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Note: When ordering parts from this par ts list and diagr amalways take the number fromthe No. column (on th...

Page 16 - available individually as replacement parts.; PARTS LIST AND DIAGRAM 2 - OXYGEN REGULATOR

SKU 92496 PAGE 16 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PARTS LIST AND DIAGRAM 2 - OXYGEN REGULATOR Note: When order ing par ts from this par ts list and diagram always takethe n umber from the No. column (on th...

Page 17 - PARTS LIST AND DIAGRAM 3 - TORCH HANDLE

SKU 92496 PAGE 17 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PARTS LIST AND DIAGRAM 3 - TORCH HANDLE Note: When ordering par ts from this par ts list and diagram always takethe number from the No. column (on the left...

Page 18 - PARTS LIST AND DIAGRAM 4 - CUTTING ATTACHMENT

SKU 92496 PAGE 18 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PARTS LIST AND DIAGRAM 4 - CUTTING ATTACHMENT Note: When ordering par ts from this par ts list and diagram always take the n umber from the No. column (on ...

Page 19 - PARTS LIST AND DIAGRAM 5 - ACCESSORY PARTS

SKU 92496 PAGE 19 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PARTS LIST AND DIAGRAM 5 - ACCESSORY PARTS Note: When ordering par ts from this par ts list and diagram always takethe number from the No. column (on the l...