Chicago Electric 91780 - Manuals

Page 2 - SAVE THIS MANUAL; IMPORTANT SAFETY; INSTALLATION PRECAUTIONS

Page 2 For technical questions, please call 1-800-444-3353. SKU 91780 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram...

Page 3 - OPERATION PRECAUTIONS

Page 3 For technical questions, please call 1-800-444-3353. SKU 91780 6. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. OPERATION PRECAUTIONS 1. Do not exceed load capacity. Be aware of dynamic loading! Sudden load movement ma...

Page 4 - SERVICE PRECAUTIONS; SAVE THESE

Page 4 For technical questions, please call 1-800-444-3353. SKU 91780 18. Hook onto the object using a pulling point, tow strap or chain. Do not wrap the wire rope around the object and hook onto the wire rope itself. This can cause damage to the object being pulled, and kink or fray the wire rope. ...

Page 5 - SPECIFICATIONS; Performance of First Layer; UNPACKING

Page 5 For technical questions, please call 1-800-444-3353. SKU 91780 SPECIFICATIONS Capacity 5,500 lb. Single Line Pull on Layer 1 Motor Permanent Magnet 3.4 HP Power Supply 12 VDC 650 CCA or larger battery Automatic Load Holding Brake YesGear Train 3-Stage Planetary 294:1 Ratio Overall Dimensions ...

Page 6 - INSTALLATION AND SETUP; Mounting the Winch

Page 6 For technical questions, please call 1-800-444-3353. SKU 91780 INSTALLATION AND SETUP Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Mounting the Winch 1. Select a mounting...

Page 7 - Mounting the Solenoid Assembly

Page 7 For technical questions, please call 1-800-444-3353. SKU 91780 Solenoid Assembly Mounting instructions in the following section. 5. Place the Electric Winch assembly at the location where it will be mounted. Use the remaining holes in the Mounting Frame as a template to mark holes for mountin...

Page 9 - Wiring

Page 9 For technical questions, please call 1-800-444-3353. SKU 91780 2. Figure 8 Motor Motor Cables (17s & 24s) Bracket mounted to Tie Bar (10w) ends Solenoid Assembly (34w) Bracket Tie-down Strap (41w) To attach the Solenoid Assembly/Bracket to the Motor Assembly: a. Slide the Bracket Tie-down...

Page 10 - Preparing the Wire Rope; OPERATION

Page 10 For technical questions, please call 1-800-444-3353. SKU 91780 6. Figure 9 Solenoid Assembly (34w) Socket Cover (2s) Socket (6s) Switch Assembly (35w) Lift the Socket Cover (2s) on the Solenoid Assembly (34w) and insert the Switch Assembly (35w) connector into the Socket (6s). Disconnect the...

Page 13 - Lubrication

Page 13 For technical questions, please call 1-800-444-3353. SKU 91780 MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Unplug the Switch Assembly (35w) connector from...

Page 14 - Troubleshooting; PLEASE READ THE FOLLOWING CAREFULLY

Page 14 For technical questions, please call 1-800-444-3353. SKU 91780 Troubleshooting Problem Possible Causes Likely Solutions Motor does not turn on. 1. Switch not connected properly.2. Loose power cord connections.3. Battery needs charging.4. Solenoid malfunctioning. 5. Defective Switch.6. Defect...

Page 15 - WINCH PARTS LIST & ASSEMBLY DIAGRAM

Page 15 For technical questions, please call 1-800-444-3353. SKU 91780 WINCH PARTS LIST & ASSEMBLY DIAGRAM Part Description Qty 2w Fairlead 1 3w Bolt M10 x 34 4 5w Washer M10 2 6w Nut M10 6 7w End Bearing 1 8w Spring 6 9w Locking Ring 1 10w Tie Bar 2 11w Cam Ring 1 12w Bolt M8 x 30 4 13w Nut M8 ...

Page 16 - SOLENOID PARTS LIST & ASSEMBLY DIAGRAM

Page 16 For technical questions, please call 1-800-444-3353. SKU 91780 Part Description Qty 1s Plastic Housing 1 2s Socket Cover 1 3s Flat Washer 6 4s Spring Washer 4 5s Screw M5 x 10 4 6s Socket 1 7s Screw M5 x 12 2 8s Copper Spacer 1 9s Screw M5 x 12 2 10s Solenoid 1 11s Ground Cable 1 12s Screw M...

Page 17 - ROLLER FAIRLEAD PARTS LIST & ASSEMBLY DIAGRAM

Page 17 For technical questions, please call 1-800-444-3353. SKU 91780 Part Description Qty 1f Cap Nut 8 2f Lock Washer 8 3f Short Shaft 2 4f Nylon Bushing 8 Part Description Qty 5f Short Roller (Ø 3-3/8: x 1-3/8” 2 6f Long Shaft 2 7f Long Roller (Ø 4-3/4” x 1-3/8”) 2 8f Base 1 ROLLER FAIRLEAD PARTS...