Page 2 - KEEP WORK AREA CLEAN AND DRY.; Cluttered, damp or wet work areas invite; KEEP CHILDREN AWAY FROM WORK AREA.; Do not allow children to handle this; STORE IDLE EQUIPMENT.; When not in use, tools and equipment should be stored; DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR; Wear an ANSI; INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS.
SPECIFICATIONS TABLE SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance, and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cov...
Page 3 - SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS; only
SKU 45690 PAGE 3 Rev 02b SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1. GROUND THIS PRODUCT. The required electrical Power Cord Plug for this product is a grounded, 230 Volt, 3-Prong Plug (not included) . It is recommended that only a qualified technician connect a Power Cord Plug to the Power Cord. N...
Page 5 - To Attach The Upper And Lower Tongs:
UNPACKING When unpacking, check to make sure all parts shown on the Parts List (page 12) are in-cluded. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. ASSEMBLY INSTRUCTIONS NOTE: For additional references to t...
Page 6 - FIGURE A; FIGURE B; To Attach The Handle To The Spot Welder:
10. Re-tighten the four Cap Screws (parts #3, #11). BOTTOM TONG CLAMP (#35) TOP TONG CLAMP (#13) TOP TONG HOLDER (#12) TONG INSULATOR (#33) TONGTIP (#48) LOWER TONG (#47) UPPER TONG (#46) CAP SCREW (#34) HEX JAM NUT (#10) HEX JAM NUT (#10) HEX NUT (#20) OPERATING LEVER (#5) CAP SCREW (#3) FIGURE A T...
Page 7 - FIGURE C; To Attach Tong Tips To The Spot Welder:; FIGURE E
2. Next, Attach the complete Handle Assembly (parts #17, #18, #19, #20) to the Front Housing (part #28) of the Spot Welder, using the four Hex Head Screws (part #16). (See Figure D, and Assy. Diagram.) WASHER HANDLE (#17) BOLT (#19) HEXNUT (#20) HANDLE BRACKET (#18) FIGURE C POWER SWITCH (#25) (#25)...
Page 8 - OPERATING INSTRUCTIONS; To Adjust The Tong And Operating Lever Pressure:
OPERATING INSTRUCTIONS NOTE: For additional references to the parts listed below, refer to the Assembly Diagram on page 13 of this manual. To Adjust The Tong And Operating Lever Pressure: 1. Caution: Prior to adjusting the Tongs (parts #46, #47) and Operating Lever (part #5) pressure, make sure the ...
Page 9 - FIGURE F; To Use The Power Switch:; welding a workpiece.
REAR HEX JAM NUT (#10) FRONT HEXT JAM NUT (#10) OPERATING LEVER (#5) CAP SCREW (#3) HEX NUT (#20) LOWER TONG (#47) UPPER TONG (#46) TONG TIP (#48) FIGURE F To Use The Power Switch: 1. The Power Switch (part #25) allows electrical current to the Spot Welder to be turned “ON” and “OFF”. (See Figure D,...
Page 11 - Once clean, lubricate all moving parts with a light oil.; PLEASE READ THE FOLLOWING CAREFULLY
3. Do not use solvents to wipe off the Spot Welder, as damage may result. If necessary, wipe with a damp cloth. You may use a mild detergent. 4. Once clean, lubricate all moving parts with a light oil. 5. When storing, keep the Spot Welder in a box or covered with a cloth cover. PLEASE READ THE FOLL...
Page 12 - PARTS LIST
SKU 45690 PAGE 12 PARTS LIST REV 03d Part # Description Qty. 1 Handle, Carrying 1 2 Nut 1 3 Screw Cap Stl Sch .250-20 x 1.250 7 4 Wiring Harness, Switch 1 5 Lever, Operating 1 6 Pin, Spring CS .312 x 1.750 1 7 Link, Tgl Connecting 2 8 Pin, Spring CS .312 x 1.250 1 9 Bolt, Pressure Adjustment 1 10 Nu...
Page 13 - ASSEMBLY DIAGRAM; available individually as replacement parts.
ASSEMBLY DIAGRAM SKU 45690 PAGE 13 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
Page 14 - liMited 1 year / 90 day warranty; INg THE WARRANTIES OF MERCHANTAbILITY AND FITNESS.
liMited 1 year / 90 day warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the torch, liner, wire feed mechanism (if appli- cab...