Char-Broil 463741209 - Manuals

5 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, o...

USDA Recommended Safe Minimum Internal Temperatures Beef, Veal, Lamb, Steaks, & Roasts 145° F Fish 145° F Pork 160° F Beef, Veal, Lamb Ground 160° F Egg Dishes 160° F Turkey, Chicken & Duck Whole,Pieces & Ground 165° F Cooking on your new grill is a hands-on experience, and it is recomme...

7 Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary,as grill fires can occur when grease andfood debris collect in the bottom of the grill...

8 USE AND CARE LP (Liquefied Petroleum Gas) • LP gas is nontoxic, odorless and colorless when produced. For Your Safety , LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. • LP gas is highly flammable and may ignite unexpectedly when mixed with air. LP Cylinder Fil...

9 WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! LP Tank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies t...

10 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. N...

11 WARNING For Safe Use Of Your Grill And To Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in bottom or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space....

12 Burner Flame Check • Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section . HI LO Hose Check • Befor...

13 CAUTION SPIDER ALERT! GAS COLLECTOR BOX & IGNITOR VALVE CONTROL PANEL BURNER VENTURI LIFT OUT BURNER ASSEMBLY AIR SHUTTER SPIDER WEBS INSIDE VENTURI SPIDER WEBS INSIDE VENTURI CLEAN OUT VENTURI REMOVE BURNER CLIPS If you notice that your grill is getting hard to light or that the flame isn’t ...

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated...

PARTS DIAGRAM 16 A C L M BB E J B B C D F G H H J K K I I L N N N O P Q R S T U V W JJ X Y AA CC DD EE FF GG HH II U Z

ASSEMBLY 17 A B 2 1 (A) Place leg shelf support onto leg with leg extender. Attach each side with #10-24x1-3/4" machine screw and #10-24" wing nut. (B) Attach one support bar to legs with #10-24x1-3/4" machine screws and #10-24 wing nuts. NOTE: Do not tighten screws until Step 5. #10-24x...

3 4 Right leg, place support bar between legs, and place two rails on outside of leg. Attach with #10-24x1-3/4" machine screws and #10-24 wing nuts. On left leg attach rail as shown. Rail #10-24x1-3/4" Machine Screw Qty. 8 #10-24 Wing Nut Qty. 8 Place rail with rating label to back. Support ...

5 6 (A) Place front panel with holes side on top, attach to front of cart with #10-24x1/2" machine screws in lower holes and with push fasteners in upper holes. (B) You will need to remove the wing nuts and screws installed in step 1A to attach another front panel. And use push fasteners to atta...

7 (A) Attach control panel to cart with #10-24x1-3/4" machine screws and #10-24 wing nuts. (B) Place valve/hose/regulator onto control panel. Attach with two #10-24x1/2" machine screws. (Note: Make sure the two valve stems are leveled; otherwise, this can cause main burner level problems.) I...

Burner Assembly Heat Shield Ignitor wire 8 (A) (C) Inside firebox, attach firebox and control panel with 5mm ID, 16mm OD fiber washers and #8 sheet metal screws . (D) Attach ignitor wire to electrode. Shelf Correctly assembled valve in burner tube and venturi clips B B Venturi clip Venturi tube Heat...

10 7mm Fiber Washer Qty. 4 5mm Fiber Washer Qty. 2 #10-24 Wing Nut Qty. 2 Lid Handle Upper lid hinge 22 Center flat portion of hinge on bottom. Lower lidhinge Insulation Washer Qty. 2 1/4-20x1/2” Machine Screw Qty. 4 Attach lower lid hinges to back of firebox using two 1/4-20x1/2” machine screws , 7...

1” Hitch Pin Qty. 2 Hinge Pin Qty. 2 12 13 Place vaporiser bar onto V-shaped bar rests inside firebox. Place cooking grate onto firebox. NOTE: The vaporiser bar must be inserted into firebox at an angle in order to fit beneath cooking grate supports. Vaporiser bar Cooking grate 23 Place lid assembly...

Leg Wire Swing Away Pivot Wire 14 Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top,...

16 Insert tank wire into left legs. Rotate tank wire inward toward cart. 17 Tank collar opening must face to front of grill (A). Set bottom of tank into notches of tank bracket (B). Lean tank inward and engage tank collar with tank wire (C). LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cy...

+ – EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. F...

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...