Char-Broil 463250511 - Manual

WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Turn ...

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE...

WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVE...

8 Ignitor Check •Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See "Troubleshooting" if no click or spark. Valve Check •Important: Make sure gas is off at LP ...

9 CAUTION •Clean cooking grates.•Store in dry location.•When LP cylinder is connected to grill, store outdoors in a well- ventilated space and out of reach of children. •Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer. •Store grill indoors ONLY if LP cyl...

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated...

PARTS LIST 11 NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. Not Pictured: Key Qty Description A 1 OUTER TOP LID B 1 INNER LINER, F/ LID C 1 HANDLE, F/ TOP LID D 2 END C...

PARTS DIAGRAM 12 A B C D E G H I J K WW L M N O P Q Q R R S T U V W X Y Z AA BB BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT UU VV WW F

13 ASSEMBLY 2 1/4-20x1/2” screw 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws per panel. IMPORTANT: Panel with large hole must be on left side of bottom shelf. Left side panel Door magnet (with large hole) Make sure side panels are pushed as far to the rear of bottom shelf as p...

14 3 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Place...

15 6 5 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel in lower holes using one 1/4-20x1½” screw and fiber washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 1/4-20x1½” screw fibe...

16 7 Attach right side fascia to right side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A . D E #10-24x3/8” Screw 5mm Lock Washer 5mm Flat Washer right side fascia A Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B . s...

8 17 left side shelf Attach left side fascia to left side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A . Insert flange on left side shelf into side shelf brackets on side of firebox, shown B . side shelf bracket B #10-24x3/8” screw 5mm flat Washer left side fas...

9 18 Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws and lock washers that were removed from bracket, shown A . Attach sideburner...

10 19 Insert sideburner into left shelf. The stud on bottom of the burner fits into the rear small hole in sideburner drip pan, shown A . Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown B . Secure burner to sideburner drip pa...

11 20 12 Inside of cart, insert rear tabs(w/o holes) of tank heat shield into slots on the bottom of upper back panel. Attach front tabs(w/holes) of tank heat shield under front brace using two #8x3/8” self-tapping screws. Connect each of the wires from the main burner electrodes, and sideburner ele...

13 21 Insert the pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. pin on bottom of door Top of door PRESS 14 Left door Trough pin Trough Right door Place trough into fire box. Align pins at front...

15 22 Place cooking grates onto the firebox as shown. Place the Warming Rack onto the the firebox. Make sure insert the Warming Rack ends into the holes properly as shown. Cooking rate Warming Rack Regulator 16 LP TANK IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and re...

23 1 Main Bur ner Conversion Your grill may differ from illustration shown. This portion of the manual covers a variety of grill styles. Use pictures as reference only. Not all steps will apply to your grill conversion. Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Ta...

24 4 Bezels Valve Stem Screws Main Burner Control Knobs Natural Gas Bezel80007893 Pull the Burner Control Knobs off of Valve Stems.Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas.Install new Natural Gas Bezels provided wit...

25 6 7 Open Sideburner lid and remove the Sideburner Grate.Beneath Sideburner shelf, remove Wingnut.Remove Sideburner from shelf. Wingnut Sideburner Grate Orifice Removal Tool Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and ...

27 11 Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas. No replacement Orifice is required. 10 Open Sideburner lid and remove the Sideburner Gate.Beneath Sideburner shel...

12 13 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securingBezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas.Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valv...

14 Natural Gas Hose Conversion Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas. Your Grill may differ from illustration shown. LP Regulator Hose Assembly Manifold Connection Natural Gas H...

Connecting Your Grill to the Natural Gas Source. 1. A professionally-installed shut-off valve between the supply piping and the socket is recommended, but not required, by the National Fuel Gas Code. Socket connection must be made outdoors. 2. Coat the gas supply pipe nipple with gas resistant pipe ...

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire ...

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • ...