Char-Broil 463250211 - Manual

Page 2 - TABLE OF CONTENTS; Do not store or use gasoline or other; DANGER; Safety Symbols; DANGER; THIS GRILL IS FOR OUTDOOR USE ONLY.

TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts L...

Page 3 - Wash your hands after handling this product.; Installation Safety Precautions; National Fuel Gas

3 WARNING CALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of C...

Page 4 - USE AND CARE; OPD Hand Wheel; LP Cylinder Filling; LP Cylinder Valve

4 • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property ...

Page 5 - Connecting Regulator to the LP Cylinder; full stop; Safety Relief Valve; ck; Strap and Cap; LP Cylinder Exchange; Exchange your cylinder only; LP Cylinder Leak Test; Do not use household cleaning agents.

5 WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Tur...

Page 6 - Leak Testing Valves, Hose and Regulator; rushing sound; immediately

6 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NO...

Page 7 - Do not let children operate or play near grill.; Never move grill while in operation or still hot.; CAUTION; Lighting instructions continued on next page.

7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NE...

Page 8 - Troubleshooting Section

8 Ignitor Check •Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See "Troubleshooting" if no click or spark. Valve Check •Important: Make sure gas is off at LP ...

Page 9 - Cleaning the Burner; Cleaning the Burner Assembly; VERY IMPORTANT: Burner tubes must reengage valve; Turn gas OFF at control knobs and LP cylinder.; Carryover tube; Firebox burner; Storing Your Grill

9 CAUTION •Clean cooking grates.•Store in dry location.•When LP cylinder is connected to grill, store outdoors in a well- ventilated space and out of reach of children. •Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer. •Store grill indoors ONLY if LP cyl...

Page 10 - ITEMS MANUFACTURER WILL NOT PAY FOR:; of products not approved by the manufacturer.; DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES; LIMITED WARRANTY; SCOPE OF COVERAGE

10 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indica...

Page 11 - PARTS LIST; Key

PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 11 Not Pictured: Key Qty Description A 1 TOP LID, OUTER B 1 INNER INSERT F/ TOP LID C 2 BEZEL, F/ LID HANDLE D ...

Page 13 - Attach side panels to bottom shelf using three; Rear; ASSEMBLY; IMPORTANT: Panel with magnet must; Front

2 1/4-20x1/2” screw 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws per panel. Locking caster Bottom shelf Non-lock caster Rear Front Left side panel Magnet (with a hole) Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screw...

Page 14 - Make sure regulator hose is hanging inside the cart.; Left side panel; Upper back panel

3 4 This step requires two people to lift and position grill head onto cart. Untie regulator hose which is factory bundled underneath the grill head. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure regulator hose is hangi...

Page 15 - fiber; Front Brace; Screwdriver must pass through holes on

15 5 6 Attach right side fascia to right side shelf using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. Only right side shelf shown for assembly. Install left side fascia to left side shelf in the same way. Right side fascia Right side shelf #10-24x3/8” screw 5mm lock washer 5mm fla...

Page 16 - Pull foldable side shelf outward and press it down, shown; Foldable side shelf

7 A B C 16 Attach foldable side shelf brackets to the slots in the tracks under right side shelf using one shoulder screw and 1/4” nut each side, shown A/B . Pull foldable side shelf outward and press it down, shown C . Push foldable side shelf toward right side shelf untill they meet, shown D . Onl...

Page 17 - Flange into bracket

8 17 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A . Attach front of shelf using three #8x3/8” self-tapping screws and large flat washers, shown C . Attach rear of shelf using one 1/4-20x1½” screw, shown D . Attach right side shelf using two 1/4-20x3/4” screw...

Page 18 - with the nut and cap.

10 18 9 Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart left side panel with the nut and cap. ignition module Electronic Left side panel Nut Cap Inside of cart, insert rear tabs(w/o holes) of tank heat shield into slots on the bottom of upper ba...

Page 19 - Hinge pin; Door; Door handle

11 19 12 Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of Attach door handle to door using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A . door, and release hinge pin into door. Hinge pin on bottom...

Page 20 - firebox. Front wires of warming rack rest on sides of firebox.; Warming rack

13 20 14 Assembled warming rack Place cooking grates onto the firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Warming rack Cooking grate Place trough into fire box. Align pins at front of trough...

Page 21 - LP Tank valve must face to front of cart once; Always keep LP tank in upright position during use,

15 21 Unscrew the cap of electronic ignition module on cart left side panel. Insert AA battery into module , negative (—) end first. Replace the cap. 16 AA Battery Cap + - Tank Screw at rear of cart CAUTION LP Tank valve must face to front of cart once tank is attached. Failure to install cylinder c...

Page 22 - Troubleshooting

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire ...

Page 23 - continued; Problem

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...

Page 24 - Troubleshooting - Electronic Ignition; SECTION I

Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • ...

Page 25 - NOTES