Char-Broil 463620809 - Manuals

5 WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! LP Tank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies t...

6 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NO...

7 WARNING For Safe Use Of Your Grill And To Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in bottom or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. ...

8 Match-Lighting s Do not lean over grill while lighting. 1. Open lid during lighting. 2. Place match into match holder (hanging from side of cart). 3. Push in and turn left knob to HIGH position. Be sure burner lights and stays lit. 4. Light right burner by pushing knob in and turning to HIGH posit...

9 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1. Turn gas off at control knobs and LP cylinder. 2. heat tent 3. 4. 5. 6. 7. VERY IMPORTANT: Burner tubes must re-engage valve openings. See illustration (A...

10 First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in remo...

11 Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, ...

USDA Recommended Safe Minimum Internal Temperatures Beef, Veal, Lamb, Steaks, & Roasts 145° F Fish 145° F Pork 160° F Beef, Veal, Lamb Ground 160° F Egg Dishes 160° F Turkey, Chicken & Duck Whole,Pieces & Ground 165° F Cooking on your new grill is a hands-on experience, and it is recomme...

13 Why Clean? We've all heard the saying, 'an ounce of prevention is worth a pound of cure.’ This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary,as grill fires can occur when grease andfood debris collect in the bottom of the gril...

14 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indica...

PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 15 Key Qty Description A 1 FIREBOX BOWL B 1 GRILL LID C 1 LOGO PLATE D 1 HOSE/VALVE/REGULATOR ASSY E 1 CONTROL ...

PARTS DIAGRAM B C Y F II G JJ H I J BB V S Q T X O AA A Z FF KK GG H J I P HH K D N V M L R U W CC EE DD E 16

ASSEMBLY 1 Hitch Pin Qty. 2 Hinge Pin Qty. 2 #10-24x1-1/4’’ Machine Screw Qty. 1 #10-24 Flange Nut Qty. 1 Left Front Leg (Curve) Suppo rt Brack et Left Back Leg (Straight) Side Brac e Upper Leg Hinge Pin Hitch Pin Left Leg ‘ Place one upper leg as shown . NOTE: Left front and left back legs do not h...

3 4 Front Panel Lay front legs down on the floor Fit front panel between legs. Attach with #10-24x2’’ Machine screws and #10-24 Flange nuts. #10-24x2” Machine Screw Qty. 4 #10-24 Flange Nut Qty. 4 18 Back Braces to Cart Attach back braces with #10-24x1-1/4’’ Machine screws and #10-24 Flange nuts. Wh...

5 6 Control Panel Stand cart upright In front, slide control panel between left and right legs, attach control panel with #10-24X2’’ Machine screws and #10-24 Flange nuts. Tighten all screws. #10-24x2” Machine Screw Qty. 4 #10-24 Flange Nut Qty. 4 Valve/Hose/Regulator and Ignitor Attach valve/hose/r...

22 Shelves Attach mounting brackets to side shelf with #8-32x3/8’’ Sheet Metal Screw and Side Shelf Bushing (A). Attach mounting brackets to front of leg with 1/4’’-20x1/2’’ Machine Screws. Back of leg with 1/4’’-20x1-1/4’’ Screws and 1/4’’-20 Flange Nuts (B). Repeat above steps for another side. 10...

11 12 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2’’ Machine screws, 5x15 Fiber washers and #10-24 Flange nuts. The center flat portion of the hinge should be at the bottom(see inset). Center flat portion of hinge on bottom Lid Handle and Upper Hinges Attach handle to lid wit...

Hitch Pin Qty. 2 Hinge Pin Qty. 2 Lid Place lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins and hitch pins . Tighten upper hinge screws. 13 24 Heat Tent and Cooking Grate Place heat tent into firebox. Align the slots on heat tent to heat ...

17 16 Hang grease cup clip from bottom of firebox and place grease cup into grease clip 17 Tank collar opening must face to front of grill. Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts...

+ – EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. F...

Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...