Page 2 - TABLE OF CONTENTS; Do not store or use gasoline or other; DANGER; Safety Symbols; DANGER; THIS GRILL IS FOR OUTDOOR USE ONLY.
TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Parts ...
Page 3 - Wash your hands after handling this product.; Installation Safety Precautions; National Fuel Gas
3 WARNING CALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of C...
Page 4 - USE AND CARE; OPD Hand Wheel; LP Cylinder Filling; LP Cylinder Valve
4 • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full.• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property ...
Page 5 - Connecting Regulator to the LP Cylinder; full stop; Safety Relief Valve; ck; Strap and Cap; LP Cylinder Exchange; Exchange your cylinder only; LP Cylinder Leak Test; Do not use household cleaning agents.
5 WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. Turn all control knobs to the OFF position. 3. Tur...
Page 6 - Leak Testing Valves, Hose and Regulator; rushing sound; immediately
6 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NO...
Page 7 - Do not let children operate or play near grill.; CAUTION; Lighting instructions are continued on the next page
7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury:• Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NE...
Page 8 - Troubleshooting Section; LOW
8 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW . You should see a smaller flame in LOW position than seen on HI . Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "S...
Page 9 - Cleaning the Burner Assembly; Turn gas OFF at control knobs and LP cylinder.; Storing Your Grill; Cleaning the Burner; Firebox
9 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. 4. 5. Carefully lift each...
Page 10 - Grill Halogen Light; LIGHT OPERATION INSTRUCTIONS; Bulb Replacement; Bulb Specification; Wattage: 10 W per bulb; Light plug
Grill Halogen Light LIGHT OPERATION INSTRUCTIONS Bulb Replacement 1. Make sure light switch on the control panel is in the “OFF” position. 2. Connect light plug to an extension cord, then put the extension cord plug into the outlet on the wall. 3. Turn the light switch to “ON”. ON OFF WARNING Keep a...
Page 11 - Cleaning the Lens; Prior to cleaning, make sure the light switch is in the “; OFF; ” position and the light plug is; Never remove the grounding plug or use with an adapter of 2 prongs.
WARNING IMPORTANT 1. To protect against electric shock, do not immerse cord or plugs in water or other liquid. Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “ OFF ” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when w...
Page 12 - ITEMS MANUFACTURER WILL NOT PAY FOR:; of products not approved by the manufacturer.; DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES; LIMITED WARRANTY; SCOPE OF COVERAGE
12 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indica...
Page 13 - PARTS LIST; Key Qty Description
PARTS LIST NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. 13 Key Qty Description A 1 OUTER TOP LID INSERT B 1 INNER TOP LID INSERT C 2 RUBBER BUMPER, RECTANGLE, F/ TOP L...
Page 14 - PARTS DIAGRAM
PARTS DIAGRAM G A B OOO OOO C E F Q RRR SSS TTT W LLL MMM MMM MMM NNN X Z XX AA III SS BB KKK KKK CC DD D H J I K V V V Y V M PP P UU AAA VV VV WW R S U U U U T RR T T YY ZZ T N MM QQ HH EE JJ NN TT OO JJ KK GG GG LL CCC DDD FFF HHH HHH GGG JJJ GGG FFF GG GG PPP QQQ EEE GG GG GG GG CCC BBB BBB LL LL...
Page 15 - Attach drawer front bracket-L to left side panel using two; Rear; ASSEMBLY OF LEFT CART; Bent U pin; IMPORTANT: Drawer front bracket-L with hole
2 1 Attach drawer front bracket-L to left side panel using two Only drawer front bracket-L shown for assmebly, install drawer front bracket-R in the same way. #10-24x3/8” screws, 5mm lock washers per panel. Locking caster Bottom shelf Fixed caster Rear Front Drawer front bracket-L Left side panel AS...
Page 16 - IMPORTANT: Top shelf front
3 Attach left side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers. Left side panel Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws. 1/4-20x1/2” screw 7mm lock washer Only left side panel shown for assmebly, insta...
Page 17 - Insert front brace between cart side panels. Secure using two; Front Brace
5 Insert front brace between cart side panels. Secure using two #10-24x3/8” #10-24x3/8” 5mm Lock Front Brace Washer Screw screws, 5mm lock washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW. 6 Attach inside shelf to shelf bracket using two #10-24x3/8” screws, ...
Page 18 - Back panel; Front door panel
8 7 On back of drawer, secure back panel using four #8x3/8” self-tapping screws on each side. #8x3/8” self-tapping Back panel screw 1/4-20x1/2” screw 7mm lock washer Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in top of door, align hinge hole under drawer fro...
Page 19 - Slide drawer frame into opening above the door.; Drawer frame
9 Attach drawer front panel to drawer frame using two #10-24x3/8” screws, 5mm lock washers on each side. #10-24x3/8” Drawer front panel Screw 5mm lock washer Drawer frame 10 Slide drawer frame into opening above the door. Drawer frame 1 9
Page 20 - ASSEMBLY OF RIGHT CART
2 1 Attach drawer front bracket-L to left side panel using two Only drawer front bracket-L shown for assmebly, install drawer front bracket-R in the same way. #10-24x3/8” screws, 5mm lock washers per panel. Locking caster Bottom shelf Fixed caster Rear Front Drawer front bracket-L (with hole) Left s...
Page 24 - Attach side panels to bottom shelf using three; ASSEMBLY OF MIDDLE CART
2 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers per panel. Locking caster Bottom shelf Fixed caster Rear Front Left side panel IMPORTANT: Panel with holes must be on Left side of bottom shelf. Make sure side panels are pushed as far to the rear of bottom shelf...
Page 25 - screw; Temperature gauge stem
3 B Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two Attach light adapter to back panel using four #8-32x3/8” screws, 4mm lock washers and #8 nuts, shown B . 1/4-20x1/2” screws and 7mm lock washers on left side, shown A. #8 Nut Adap...
Page 26 - Carefully lower the grill; cart side panels. Make sure the; Regulator hose; Connect Adapter wire harness and Light wire harness.; Adapter; Light wire harness; Adapter wire harness
4 5 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging inside the cart. Grill head must face open side of cart. Regulator...
Page 27 - Upper back panel
7 On back of grill, place upper back panel between side panels and lower back panel. Secure upper back panel using two #8x3/8” self-tapping screws on each side. #8x3/8” Lower back panel Upper back panel self-tapping screw Secure upper back panel to lower back panel using one 1/4-20x1/2” screw and 7m...
Page 28 - Cart lower back panel; for clarity of illustration; Grease tray opening
9 Attach cart partition panel to bottom shelf using two 1/4-20x1/2” screws and 7mm lock washers, shown B. Attach cart partition panel to lower back panel using two #8x3/8” self-tapping screws, shown C. Attach cart partition panel to front brace using one #8x3/8” self-tapping screw, shown D. A D B In...
Page 29 - Insert AA battery into ignition module, negative (
10 Connect each of the wires from the main burner electrodes into the back of the Electronic Ignition Module. Total (4) connections, shown A. Connect the two wires [(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module. NOTE: Switch terminals are larger than ele...
Page 30 - Front of firebox; Heat diffuser; Note: Some parts omitted for; Back of firebox; Place stainless steel emitters onto the firebox, shown A.; IMPORTANT: Stainless steel
Cooking grate Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox, shown C. 13 Note: Some parts omitted for clarity of illustration Warming rack 12 Front of firebox Heat diffuser Note: Some parts omitted for clarity of ...
Page 31 - On back of grill, slide grease tray into opening in upper back panel.; Failure to install grease tray will; Position; Grease tray; Secure cylinder with cylinder screw under bottom shelf.; instructions before using.; Regulator; Cylinder valve must face to front of cart once; Cylinder screw at rear of cart; Cylinder screw
On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. 14 15 Position flex carts as shown A or in an alternate configuration . Grease tray 31 LP CYLINDER IS ...
Page 32 - Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire ...
Page 33 - continued; Problem
Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also) Burner(s) will notmatch light. Sudden drop in gasflow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback...(fire in burner tube(s)). Unable to fill LP c...
Page 34 - Troubleshooting - Electronic Ignition; SECTION I
Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • ...