Champion Power Equipment 46595 - Manuals

REV 46595-20130329 2 46595 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.Follow all safety messages to...

3 REV 46595-20130329 ENGLISH 46595 SAfETy RULES Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate generator outdoors only ...

REV 46595-20130329 4 46595 ENGLISH SAfETy RULES Improper treatment or use of the generator can damage it, shorten its life and void your warranty. Use the generator only for intended uses.Operate only on level surfaces.DO NOT expose generator to excessive moisture, dust, or dirt.DO NOT allow any mat...

5 REV 46595-20130329 ENGLISH 46595 Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator CONTROLS ANd fEATURES (1) Fuel Tank – 3.8 gal. (14.4 L) capacity fuel tank. ...

REV 46595-20130329 6 46595 ENGLISH Power Panel CONTROLS ANd fEATURES (1) Engine Switch – Used to start or stop the generator. (2) Intelligauge TM – Three mode digital meter for displaying running hours, voltage and hertz. (3) Circuit Breakers – Protects the generator against electrical overloads. (4...

7 REV 46595-20130329 ENGLISH 46595 CONTROLS ANd fEATURES Parts Included Your 46595 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8 in. Wheel 2 – Flange Bolt (M10x105 for Wheel) 2 – Bushing 2 – Flat Washer 10 mm 2 – Nut (M10) 2 – Support Leg (w/vibration mounts) 1 – Flange Bo...

REV 46595-20130329 8 46595 ENGLISH ASSEMBLy Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. P...

9 REV 46595-20130329 ENGLISH 46595 1. Place the generator on a flat, level surface. 2. Remove oil fill cap /dipstick to add oil.3. Add 0.63 qt. (0.6 L) of oil and replace oil fill cap/ dipstick. DO NOT OVERFILL. 4. Check engine oil level daily and add as needed. The recommended oil type is 10W-30 4-...

REV 46595-20130329 10 46595 ENGLISH ASSEMBLy Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy...

11 REV 46595-20130329 ENGLISH 46595 Grounding The generator system ground connects the frame to the ground terminals on the power panel. – The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin. – Electrical devices that require a grounded receptacle pin conn...

REV 46595-20130329 12 46595 ENGLISH If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. NOTE Starting the Engine ...

13 REV 46595-20130329 ENGLISH 46595 OPERATION Operation at High Altitude The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of ele...

REV 46595-20130329 14 46595 ENGLISH The owner/operator is responsible for all periodic maintenance. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator. Never operate a damaged or defective generator. Tampering with the factory set governor will vo...

15 REV 46595-20130329 ENGLISH 46595 Adjustments The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. CPE recommends that you contact our service line at1-877-338-0999 for all other service and/or adjust...

REV 46595-20130329 16 46595 ENGLISH Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule. Service your generator more frequently when operating in adverse conditions. Contact our helpline at 1-877-338-0999 to locate the nearest Champion Power Equipment ce...

17 REV 46595-20130329 ENGLISH 46595 Engine Specifications – Model ST168FD-2-G – Displacement 196cc – Type 4-Stroke OHV – Start Type Recoil Oil Use 10W-30 automotive oil.Oil capacity is 0.63 qt. (0.6 L).DO NOT OVERFILL.Please reference the following chart for recommended oil types for use in the gene...

REV 46595-20130329 18 46595 ENGLISH Wiring diagram SPECIfICATIONS CIRCUIT BR E AKE R GENERA TO R B LO C K G W R B Y L IND IG O B LACK WH ITE WHIT E GREE N GREEN YE LL O W W H ITE B LU E G /Y G R E EN WHI TE RE D In W/ L BLAC K YE LL O W BLU E B r W/ G B/ W BR O W N IG N IT IO N C O IL SPARK IN G P L...

19 REV 46595-20130329 ENGLISH 46595 SPECIfICATIONS Parts diagram 1 2 3 4 5 6 7 8 9 1 0 11 12 13 14 1 5 1 6 17 18 1 9 20 2 1 22 23 2 4 16 2 5 2 6 2 7 2 8 29 3 0 3 1 3 2 33 1 6 2 8 3 4 35 3 6 37 38 3 9 4 0 4 2 43 4 4 4 5 4 6 4 7 4 8 4 9 50 52 5 3 5 5 56 57 58 5 9 6 0 6 1 63 64 65 6 6 67 6 8 69 7 0 7 1...

REV 46595-20130329 20 46595 ENGLISH Parts List # Part Number Description Qty 1 ST168FD-2-G Engine 1 2 ST02FD-02100011 Build Up-B 1 3 ST02FD-02100012 Build Up-A 1 4 504.191100.04 Rotor Comp 1 5 ST02FD-02100005-2.5 Flange Bolt M8×233 1 6 GB96 8 Washer Ø8 1 7 GB7244 8 Lock Washer Ø8 1 8 504.191200.04 S...

21 REV 46595-20130329 ENGLISH 46595 SPECIfICATIONS Engine Parts diagram 1 2 3 4 5 9 6 7 8 11 12 13 14 15 16 17 9 18 19 21 ,22 23 24 25 9 26 27 28 29 30 31 33 34 24 35 36 37 19 38 47 48 49 50 56 5 7 5 8 59 83 84 85 90 91 93 94 60 61 62 64 65 77 20 1 76 74 73 71 72 70 63 66 68 92 1 75 10 95 96 32 55 5...

23 REV 46595-20130329 ENGLISH 46595 TROUBLESHOOTING for further technical support : Technical ServiceMon – Fri 8:30 AM – 5:00 PM (PST/PDT)Toll Free: 1-877-338-0999tech@ championpowerequipment.com Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Un...

REV 46595-20130329 24 46595 ENGLISH WARRANTy WARRANT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locatio...