Page 2 - Have questions or need assistance?; Call our Customer Care Team Toll-Free at:; AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Have questions...
Page 3 - Recoil Start; PORTABLE GENERATOR; TABLE Of CONTENTS
46593 Recoil Start PORTABLE GENERATOR 4000 Starting Watts / 3500 Rated Watts TABLE Of CONTENTS Introduction 1 Introduction 1 Portable Power Generator 1 Accessories 1 This Booklet 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Generator 5 Power Panel 6 Parts Included 7 Wheel Kit 7 Othe...
Page 4 - ENGLISH; Introduction; Model Number; INTRODUCTION
1 REV 46593-20130308 ENGLISH 46593 Introduction Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Portable Power Generator This ...
Page 5 - MANUAL CONVENTIONS; CAUTION; DANGER; WARNING
REV 46593-20130308 2 46593 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.Follow all safety messages to...
Page 6 - SAfETy RULES; When servicing the generator:
3 REV 46593-20130308 ENGLISH 46593 SAfETy RULES Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate generator outdoors only ...
Page 7 - When adding or removing fuel :
REV 46593-20130308 4 46593 ENGLISH SAfETy RULES Improper treatment or use of the generator can damage it, shorten its life and void your warranty. Use the generator only for intended uses.Operate only on level surfaces.DO NOT expose generator to excessive moisture, dust, or dirt.DO NOT allow any mat...
Page 8 - Generator; CONTROLS AND fEATURES
5 REV 46593-20130308 ENGLISH 46593 Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator CONTROLS AND fEATURES (1) Fuel Tank – 3.8 gal. (14.4 L) capacity fuel tank. ...
Page 9 - Power Panel
REV 46593-20130308 6 46593 ENGLISH Power Panel CONTROLS AND fEATURES (1) Engine Switch – Used to start or stop the generator. (2) Circuit Breakers – Protects the generator against electrical overloads. (3) Voltmeter – Used to display alternator output voltage. (4) 120 Volt AC, 30 Amp Twist-Lock Rece...
Page 10 - Parts Included; Wheel Kit; Other
7 REV 46593-20130320 ENGLISH 46593 CONTROLS AND fEATURES Parts Included Your 46593 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8 in. Wheel 2 – Flange Bolt (M10x105 for Wheel) 2 – Bushing 2 – Flat Washer 10 mm 2 – Nut (M10) 2 – – Flange Bolt (M8x16 for Support Leg) 2 – Hand...
Page 11 - ASSEMBLy; Remove the Generator from the Shipping Carton; Install the Handle
REV 46593-20130308 8 46593 ENGLISH ASSEMBLy Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. P...
Page 12 - Add Engine Oil; NOTE; Add Engine Oil Cont’d.
9 REV 46593-20130308 ENGLISH 46593 1. Place the generator on a flat, level surface. 2. Remove oil fill cap /dipstick to add oil.3. Add up to 0.63 qt. (0.6 L) of oil and replace oil fill cap/dipstick. DO NOT OVERFILL. 4. Check engine oil level daily and add as needed. The recommended oil type is 10W-...
Page 13 - Grounding; Add fuel
REV 46593-20130308 10 46593 ENGLISH Add fuel Cont’d. ASSEMBLy Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of ...
Page 14 - OPERATION; Generator Location; Surge Protection
11 REV 46593-20130308 ENGLISH 46593 OPERATION Generator Location NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some...
Page 15 - Connecting Electrical Loads; Stopping the Engine; Connecting Electrical Loads Cont’d.
REV 46593-20130308 12 46593 ENGLISH OPERATION Connecting Electrical Loads 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120 Volt AC single phase, 60 Hz electrical loads. – DO NOT connect 3-phase loads to the generator. – DO NOT connect 50...
Page 16 - Do Not Overload Generator; Capacity; Power Management; Operation at High Altitude
13 REV 46593-20130308 ENGLISH 46593 OPERATION Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This i...
Page 17 - Air filter; Spark Plugs; MAINTENANCE AND STORAGE; Engine Maintenance; Oil
REV 46593-20130308 14 46593 ENGLISH The owner/operator is responsible for all periodic maintenance. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator. Never operate a damaged or defective generator. Tampering with the factory set governor will vo...
Page 18 - Adjustments; Cleaning; Spark Arrester
15 REV 46593-20130308 ENGLISH 46593 MAINTENANCE AND STORAGE Adjustments The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. CPE recommends that you contact our service line at1-877-338-0999 for all oth...
Page 19 - Generator Maintenance; Storage; Generator Storage; Generator Storage Cont’d.
REV 46593-20130308 16 46593 ENGLISH MAINTENANCE AND STORAGE Generator Maintenance Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dir...
Page 20 - SPECIfICATIONS
17 REV 46593-20130320 ENGLISH 46593 Engine Specifications – Model YF168FD-2-010 – Displacement 196cc – Type 4-Stroke OHV – Start Type Recoil Oil Use 10W-30 automotive oil.Oil capacity is up to 0.63 qt. (0.6 L).DO NOT OVERFILL.Please reference the following chart for recommended oil types for use in ...
Page 21 - Wiring Diagram
REV 46593-20130308 18 46593 ENGLISH Wiring Diagram SPECIfICATIONS
Page 22 - Parts Diagram
19 REV 46593-20130308 ENGLISH 46593 SPECIfICATIONS Parts Diagram 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 1 6 2 4 2 5 2 6 2 7 2 8 2 9 3 0 3 1 3 2 2 7 3 3 3 4 3 5 3 6 3 7 3 8 3 9 4 0 4 1 4 2 4 3 4 4 4 5 4 7 4 8 5 0 51 5 2 5 3 59 2 7 6 7 6 8 6 9 7 0 7 5 7 6 7 7 7 8 7 9...
Page 23 - Parts List
REV 46593-20130308 20 46593 ENGLISH Parts List # Part Number Description Qty 1 26.401 Engine 1 2 122.190005.00 Rubber,Fore-Cover 1 3 122.190005.01 Rubber,Fore-Cover 1 4 123.191100.19 Rotor Assembly 1 5 2.08.022 Flange Bolt M8×242 1 6 1.96.08 Washer Ø8 1 7 1.7244.08 Lock Washer Ø8 1 8 123.191200.19 S...
Page 24 - Engine Parts Diagram
21 REV 46593-20130308 ENGLISH 46593 SPECIfICATIONS Engine Parts Diagram 1 2 3 4 5 6 7 8 9 10 12 13 25 26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 31 34 36 39 53 52 10 2 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86...
Page 26 - TROUBLESHOOTING; for further technical support :
23 REV 46593-20130308 ENGLISH 46593 TROUBLESHOOTING for further technical support : Technical ServiceMon – Fri 8:30 AM – 5:00 PM (PST/PDT)Toll Free: 1-877-338-0999tech@ championpowerequipment.com Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Un...
Page 27 - WARRANTy; Installation, Use and Maintenance Cont’d.
REV 46593-20130308 24 46593 ENGLISH WARRANTy WARRANT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locatio...