Champion Power Equipment 46539 - Manuals

REV 46539-20130218 2 46539 ENGLISH MANUAL CONvENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.Follow all safety messages to...

3 REV 46539-20130218 ENGLISH 46539 SAfETy RULES Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate generator outdoors only ...

REV 46539-20130218 4 46539 ENGLISH SAfETy RULES Improper treatment or use of the generator can damage it, shorten its life and void your warranty. Use the generator only for intended uses.Operate only on level surfaces.DO NOT expose generator to excessive moisture, dust, or dirt.DO NOT allow any mat...

5 REV 46539-20130218 ENGLISH 46539 Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. (1) Fuel Tank – 3.8 gal. (14.4 L) capacity fuel tank. (2) Auto-Choke – Used to start t...

REV 46539-20130218 6 46539 ENGLISH Power Panel 1 5 6 7 8 3 (1) Intelligauge™ – Three mode digital meter for running hours, voltage and hertz. (2) Ignition Switch (3) Circuit Breaker(s) – Protects the generator against electrical overload. (4) Battery Switch – Enables /disables starting electrically ...

7 REV 46539-20130218 ENGLISH 46539 CONTROLS AND fEATURES Wireless Remote Control This generator is equipped with a wireless remote control system for starting and stopping. The system consists of (4) main components:1. Receiver Control Module (RCM)2. Wireless Remote3. Battery Switch4. Ignition Switc...

REV 46539-20130218 8 46539 ENGLISH Parts Included CONTROLS AND fEATURES Your 46539 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8 in. Wheel 2 – Bushing 2 – Nut (M10) 2 – Flat Washer 10 2 – Support Leg (w/vibration mounts) 1 – Handle 1 – Flange Bolt (M10x105 for Wheel) 2 – F...

9 REV 46539-20130218 ENGLISH 46539 ASSEMBLy Install the Handles 1. Place the handle over the mounting channel on the frame. 2. Secure the handle to the frame using the two handle bolts (M8x45). 3. Place a lock nut (M8) on the end of each bolt and fasten securely. DO NOT over tighten the lock nuts. Y...

REV 46539-20130218 10 46539 ENGLISH 1. Place the generator on a flat, level surface. 2. Remove oil fill cap /dipstick to add oil.3. Add 0.63 qt. (0.6 L) of oil (included) and replace oil fill cap/dipstick. DO NOT OVERFILL. 4. Check engine oil level daily and add as needed. The engine is equipped wit...

11 REV 46539-20130218 ENGLISH 46539 ASSEMBLy Add fuel Cont’d. Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of ...

REV 46539-20130218 12 46539 ENGLISH OPERATION Generator Location NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some...

13 REV 46539-20130218 ENGLISH 46539 OPERATION Wireless Remote and Electric Start Wireless remote starting is only possible within 80 feet of the generator.Do not attempt to adjust the carburetor choke. The remote system will automatically close and open the choke.1. Make certain the generator is on ...

REV 46539-20130218 14 46539 ENGLISH Connecting Electrical Loads 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120 Volt AC single phase, 60 Hz electrical loads. – DO NOT connect 3-phase loads to the generator. – DO NOT connect 50 Hz loads ...

15 REV 46539-20130218 ENGLISH 46539 Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the amou...

REV 46539-20130218 16 46539 ENGLISH The owner/operator is responsible for all periodic maintenance. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator. Never operate a damaged or defective generator. Tampering with the factory set governor will vo...

17 REV 46539-20130218 ENGLISH 46539 Adjustments The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. CPE recommends that you contact our service line at 1-877-338-0999 for all other service and/or adjus...

REV 46539-20130407 18 46539 ENGLISH MAINTENANCE AND STORAGE Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Generator Storage 1. Add a properly formulated fuel stabilizer to the t...

19 REV 46539-20130218 ENGLISH 46539 Engine Specifications – Model YF168FD-2-211 – Displacement 196cc – Type 4-Stroke OHV – Start Type Wireless Remote fCC Statement for Remote Control Device 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (...

REV 46539-20130218 20 46539 ENGLISH Wiring Diagram SPECIfICATIONS

21 REV 46539-20130218 ENGLISH 46539 SPECIfICATIONS Parts Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 42 43 44 45 46 47 48 5051 52 53 54 55 56 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 8485 86 87 88 ...

REV 46539-20130218 22 46539 ENGLISH Parts List # Part Number Description Qty 1 26.601 Engine 1 2 122.190005.00 Rubber, Fore-Cover 1 3 122.190005.01 Rubber, Fore-Cover 1 4 123.191100.19 Rotor Assembly 1 5 2.08.022 Flange Bolt M8 ×242 1 6 1.96.08 Washer Ø8 1 7 1.7244.08 Lock Washer Ø8 1 8 123.191200.1...

23 REV 46539-20130408 ENGLISH 46539 SPECIfICATIONS Engine Parts Diagram 1 2 3 4 5 6 7 8 9 10 12 13 14 25 26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 10 8 10 7 10 6 10 4 10 3 53 52 11 7 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 75 1 93 94 95 92 91 90 97 78 79 8...

25 REV 46539-20130218 ENGLISH 46539 TROUBLESHOOTING for further technical support : Technical ServiceMon – Fri 8:30 AM – 5:00 PM (PST/PDT)Toll Free: 1-877-338-0999tech@ championpowerequipment.com Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Un...

REV 46539-20130218 26 46539 ENGLISH WARRANTy WARRANT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locatio...