Page 3 - Table of Contents
Table of Contents Introduction...................................... 1 ! Portable Power Generator ........................ 1 ! Accessories ................................................ 1 ! This Booklet .............................................. 1 ! Manual Conventions ............................
Page 4 - Portable Power Generator; Champion Power Equipment Support
Introduction Rev 41153-20100604 E 1 Introduction Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. This Owner’s Manual contains ...
Page 5 - DANGER; WARNING; NOTE
Manual Conventions 2 Rev 41153-20100604 E Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety mes...
Page 6 - When servicing the generator:
Safety Rules Rev 41153-20100604 E 3 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause canc...
Page 7 - Safety Rules; When adding or removing fuel
Safety Rules 4 Rev 41153-20100604 E DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the generator off a...
Page 8 - Generator
Controls and Features Rev 41153-20100604 E 5 Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 6.5 gallon capacity fuel tan...
Page 9 - Controls and Features; Power Panel
Controls and Features 6 Rev 41153-20100604 E Power Panel (1) Intelligauge – Three mode digital meter for running hours, voltage and hertz. (2) Circuit Breakers – Protects the generator against electrical overload. (3) Engine Switch – Press the switch to the “Start” position to start the generator. F...
Page 10 - Parts Included
Controls and Features Rev 41153-20100604 E 7 Parts Included Your 41153 Gasoline Powered Generator ships with the following parts: Wheel Kit 10” Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Battery Hardware 1 set Oil Funnel 1 piece S...
Page 11 - Install the Wheel Kit; Install the Support Leg
Assembly 8 Rev 41153-20100604 E Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Ple...
Page 12 - Assembly; Add Engine Oil
Assembly Rev 41153-20100604 E 9 Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. 1. Place the generat...
Page 13 - Grounding
Assembly 10 Rev 41153-20100604 E Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided on ...
Page 14 - Generator Location; Starting the Engine; Connecting Electrical Loads
Operation Rev 41153-20100604 E 11 Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least five fe...
Page 15 - Operation; Stopping the Engine; Do Not Overload Generator; C a p a c i t y
Operation 12 Rev 41153-20100604 E Stopping the Engine 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator...
Page 16 - Wattage Reference Chart
Operation Rev 41153-20100604 E 13 Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattag...
Page 17 - Engine Maintenance; O i l; S p a r k P l u g s
Maintenance 14 Rev 41153-20100604 E Maintenance The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty. Compl...
Page 18 - Maintenance; A i r F i l t e r; C l e a n i n g; A d j u s t m e n t s; Generator Maintenance
Maintenance Rev 41153-20100604 E 15 A i r F i l t e r 1. Remove the snap-on cover holding the air filter to the assembly. 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. 4. Saturate in clean engine oil. 5. Squeeze in a clean, absorbent clot...
Page 19 - Engine Storage; Generator Storage
Storage 16 Rev 41153-20100604 E Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Engine Storage 1. Allow the engine to cool completely before storage. 2. Clean the engine according...
Page 21 - Specifications; Parts Diagram
Specifications 18 Rev 41153-20100604 E Parts Diagram
Page 22 - Parts List
Specifications Rev 41153-20100604 E 19 Parts List Item Part Number Description Qty. 1 5P3 Control panel 1 2 DP03-00000000-2 Intelliguage 1 3 29.001 Switch 1 4 ST02FD-05502020-CSA Receptacle L5-30R 1 5 GB818 M4 " 14 Screw M4x14 8 6 GB6177 M4 Nut M4 6 7 ST02FD-05502022-CSA Receptacle L14-30R 1 8 S...
Page 24 - Wiring Diagram
Specifications 21 Wiring Diagram Rev 41153-20100604 E
Page 27 - Warranty; Emission Control System Warranty; YOUR WARRANTY RIGHTS AND OBLIGATIONS:; OWNER WARRANTY RESPONSIBILITIES:
Warranty 24 Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2011 ...
Page 28 - EMISSION CONTROL SYSTEM WARRANTY
Warranty 25 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered t...
Page 29 - the list applicable to the engine)
Warranty 26 i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by...
