Champion Power Equipment 10021 Manual

Page 2 - Have questions or need assistance?

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. Have questions or need assistance? Do no t r e t ur n t his pr oduc t to t he s tor e ! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more inf...

Page 3 - TAblE Of CONTENTS

10021 8000 lb. Winch SUV/Truck Winch Kit TAblE Of CONTENTS Introduction 1 Introduction 1 This Booklet 1 Accessories 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Winch 5 Assembly 6 Mounting 6 Mounting the Winch 6 Operation 7 General Tips for Safe Operation 7 Self Recovery 7 Winching ...

Page 4 - INTRODUCTION; Introduction; Champion Power Equipment Support; Model Number

1 REV 10021-20130604 ENGLISH 10021 INTRODUCTION Introduction Congratulations on your purchase of a Champion Power Equipment winch . CPE designs and builds winches to strict specifications . With proper use and maintenance, this winch will bring years of satisfying service . This booklet Every effort...

Page 5 - CAUTION; CAUTION; DANGER; WARNING; MANUAl CONVENTIONS

REV 10021-20130604 2 10021 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information . The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .Follow all safety messages to avoid or reduce ...

Page 6 - SAfETy RUlES

3 REV 10021-20130604 ENGLISH 10021 Do not use this winch for lifting or moving people or animals . DANGER Keep yourself and others a safe distance to the side of the cable when under tension . DANGER Never step over a cable or near a cable under load . DANGER Read this manual thoroughly before opera...

Page 8 - Winch; CONTROlS AND fEATURES

5 REV 10021-20130604 ENGLISH 10021 Winch 13 12 10 6 7 5 8 9 11 4 3 2 1 Read this owner’s manual before operating your winch . Familiarize yourself with the location and function of the controls and features . Save this manual for future reference . (1) Motor - 3 .6 Hp 12V DC motor provides power to ...

Page 9 - ASSEMbly; Mounting the Winch; Mounting the Winch cont’d.

REV 10021-20130604 6 10021 ENGLISH ASSEMbly Mounting the Winch This CPE 8,000 lb winch is designed with a 10” x 4 .5” bolt pattern that is standard in this class of winch . Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks, SUV’s . If you cannot find a...

Page 10 - OPERATION; General Tips for Safe Operation; Self Recovery

7 REV 10021-20130604 ENGLISH 10021 OPERATION General Tips for Safe Operation Your 10021 winch is rated at a 8000 lb . (3629 kg .) capacity in first layer (max) when spooling the first rope layer on the drum . Overloads can damage the winch, motor and/or wire rope . For loads over 5,000 lbs . (2268 k...

Page 11 - Winching Techniques A-Z

REV 10021-20130604 8 10021 ENGLISH OPERATION Winching Techniques A-Z (a) Take time to assess your situation and plan your pull . (b) Put on gloves to protect your hands .(c) Disengage the clutch to allow free- spooling and also save battery power . (d) Attach the hook strap to the clevis hook .(e) P...

Page 12 - MAINTENANCE; lubrication

9 REV 10021-20130604 ENGLISH 10021 MAINTENANCE The owner/operator is responsible for all periodic maintenance . lubrication All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory . No internal lubrication is required . Lubricate Cable A...

Page 13 - SPECIfICATIONS; Performance Specifications

REV 10021-20130604 10 10021 ENGLISH SPECIfICATIONS Performance Specifications – Rated Pull 8000 lb . (3629 kg .) – Gear Reduction Ratio 294:1 – Motor Series Wound 3 .6HP/2 .7KW(DC12V) – Duty cycle Intermittent use only – Drum Size 2 .48 in . (D) x 9 in . (L) [63 mm (D) x 228 mm (L)] – Cable 5/16 in ...

Page 14 - Parts Diagram

11 REV 10021-20130604 ENGLISH 10021 SPECIfICATIONS Parts Diagram

Page 15 - Parts list

REV 10021-20130604 12 10021 ENGLISH Parts list # Part Number Description Qty 1 810500-BF Motor /End Bearing Assembly-Flat Black 1 2 810009-N Bushing-Drum 2 3 810600-NA Brake / Shaft Assembly 1 4 810013-NA Hexagonal Shaft II 1 5 810900-BF Drum Assembly-Flat Black 1 6 810012 Cap Screw M6×10 1 7 810020...

Page 16 - TROUblESHOOTING; for further technical support :

13 REV 10021-20130604 ENGLISH 10021 TROUblESHOOTING Problem Cause Solution Motor does not turn on Switch Assembly not connected properly Insert Switch Assembly all the way into the connector . Loose battery cable connections Tighten nuts on all cable connections . Contactor malfunctioning Tap contac...

Page 17 - WARRANTy

REV 10021-20130604 14 10021 ENGLISH WARRANTy WARRANT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006 . Replaces all undated warranties and all warranties dated before September 1, 2006 . Warranty Qualifications Champion Power Equipment (CPE) will register this warranty...