Champion Power Equipment 65521 - Manual

Safety Rules Rev 65521-20090226 3 Safety Rules WARNING Read this manual thoroughly before operating your water pump. Failure to follow instructions could result in serious injury or death. DANGER DO NOT pump gasoline, oil-fuel mixtures, detergents, acids, chemicals, beverages, pesticides, fertilizer...

Safety Rules 4 Rev 65521-20090226 DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the engine off and le...

Controls and Features Rev 65521-20090226 5 Controls and Features Read this owner’s manual before operating your water pump. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Water pump (1) 3” Outlet – 3” NPT outlet connector (2) ...

Controls and Features 6 Rev 65521-20090226 Parts Included Your Model 65521 Gasoline Powered water pump ships with the following parts: Oil Funnel 1 piece

Assembly Rev 65521-20090226 7 Assembly Your water pump requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your water pump, call our help line at 1-877-338-0999. Ple...

Operation 8 Rev 65521-20090226 Operation Water Pump Location Place the water pump in a well-ventilated area. DO NOT place the semi-trash pump near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning water pum...

Operation Rev 65521-20090226 9 Wrap the 3” NPT inlet clockwise with plumber tape (Figure 3) to ensure a tight fit. Carefully thread the male connector to the intake port. Figure 3 WARNING DO NOT run the pump dry. Running the pump dry can destroy the pump seals and will void the warranty. If the pump...

Maintenance 10 Rev 65521-20090226 Maintenance The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective water pump. WARNING Improper maintenance will void your warranty. Complete all scheduled maintenance in a timely manner. Correct any issue before...

Maintenance Rev 65521-20090226 11 Cleaning CAUTION DO NOT spray engine with water. Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engin...

Storage 12 Storage For longer term storage, please follow these guidelines. Engine Storage 1. Allow the engine to cool completely before storage. 2. Clean the engine according to the instructions in the Maintenance section. 3. Drain all fuel completely from the fuel line and carburetor to prevent gu...

Specifications Rev 65521-20090226 15 Parts List Part Number Description Qty 1 ST168F-G-1000000 Engine 1 2 WP-30-1000500 Pump Base Plate 1 3 WP-30-1000502 Pump Body “O” Seal 1 4 WP-30-1000005 Washer ø8 4 5 GB70-HS8-55 Hex Screw M8×55 4 6 WP-30-1000410 Mechanical Seal 1 7 1 8 1 9 WP-30-1000401 Impelle...

Specifications 16 Rev 65521-20090226 Engine Parts Diagram

Specifications Rev 65521-20090226 17 Engine Parts List Item Part Number Description Qty 1 GB5781-B4-12 Bolt M4×12 1 2 ST168F-1070003-G Fuel Valve Knob 1 3 GB5789-FB6-12 Flange Bolt M6×12 11 4 ST168F-1070002-G Fuel Tank Shroud 1 5 GB5789-FB5-12 Flange Bolt M5×12 1 6 ST168F-1070200-G Fuel Valve 1 7 ST...

Warranty Rev 65521-20090226 21 Warranty CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of ...

Warranty 22 Rev 65521-20090226 Champion Power Equipment, Inc (CPE), and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS : The US E...

Warranty Rev 65521-20090226 23 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines): 1. APPLICABILITY: This warranty shall apply to 199...

Warranty 24 Rev 65521-20090226 EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake mani...