Page 3 - Table of Contents
Table of Contents Introduction ..................................... 1 Portable Power Generator ........................ 1 Accessories ................................................ 1 This Booklet .............................................. 1 Manual Conventions ............................
Page 5 - Portable Power Generator; Champion Power Equipment Support
Introduction Rev 46533-20100303 English 1 Introduction Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. This Owner’s Manual con...
Page 6 - DANGER; WARNING; CAUTION; NOTE
Manual Conventions 2 Rev 46533-20100303 English Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safe...
Page 7 - When servicing the generator:
Safety Rules Rev 46533-20100303 English 3 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to caus...
Page 8 - Safety Rules; When adding or removing fuel
Safety Rules 4 Rev 46533-20100303 English DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the generator...
Page 9 - Generator; (7) Low Oil Sensor – Senses the level of
Controls and Features Rev 46533-20100303 English 5 Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 3.8 gallon capacity fu...
Page 10 - Controls and Features; Power Panel; electrician for local grounding regulations.
Controls and Features 6 Rev 46533-20100303 English Power Panel (1) Ignition Switch – Flip switch to the “On” position to start the generator Flip to the “Off” position to turn off the generator. (2) Circuit Breakers – Protects the generator against electrical overload. (3) Voltmeter - Displays the o...
Page 11 - Parts Included
Controls and Features Rev 46533-20100303 English 7 Parts Included Your 46533 Gasoline Powered Generator ships with the following parts: Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws, Lock Washers 2 pieces Oil Funnel 1 piece Spark Plug Socket 1 piece
Page 12 - Install the Spark Arrester
Assembly 8 Rev 46533-20100303 English Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-099...
Page 13 - Assembly; Add Fuel; Grounding
Assembly Rev 46533-20100303 English 9 Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap 5. Slowly add fuel to the tank. DO NOT overfill. Allow approximately 1/4 inch of sp...
Page 14 - Generator Location; Starting the Engine; Connecting Electrical Loads
Operation 10 Rev 46533-20100303 English Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least f...
Page 15 - Operation; Stopping the Engine
Operation Rev 46533-20100303 English 11 NOTE Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death ...
Page 16 - Wattage Reference Chart
Operation 12 Rev 46533-20100303 English Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual ...
Page 17 - NOTICE; Engine Maintenance
Maintenance Rev 46533-20100303 English 13 Maintenance The owner/operator is responsible for all periodic maintenance. NOTICE Maintenance, replacement, or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual. WARNING Never opera...
Page 18 - Maintenance; Spark Arrester; Adjustments; Generator Maintenance
Maintenance h s il g n E 3 0 3 0 0 1 0 2 - 3 3 5 6 4 v e R 4 1 Spark Arrester 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. ...
Page 19 - Engine Storage
Storage Rev 46533-20100303 English 15 Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Engine Storage 1. Allow the engine to cool completely before storage. 2. Clean the engine acc...
Page 21 - Specifications; Parts Diagram
Specifications Rev 46533-20100303 English 17 Parts Diagram
Page 22 - Parts List
Specifications 18 Rev 46533-20100303 English Parts List Item Part Number Description Qty 1 ST02FD-04120000-CARB Fuel Meter Assembly 1 2 GB1667-S5-10 Screw M5×10 2 3 ST168F-1070400-CARB Rollover Valve 1 4 ST168FD-1070407-CARB Rollover Valve Hose 1 5 ST168FD-1160200-CARB Fuel Tank Cap 1 6 GB5789-FB6-2...
Page 24 - Wiring Diagram
Specifications 20 Rev 46533-20100303 English Wiring Diagram
Page 26 - Warranty Qualifications
Warranty 22 Rev 46533-20100303 English Warranty CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon rec...
Page 27 - Warranty; Emission Control System Warranty
Warranty Rev 46533-20100303 English 23 Champion Power Equipment, Inc (CPE), The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state ...
Page 28 - GENERAL EMISSIONS WARRANTY COVERAGE
Warranty 24 Rev 46533-20100303 English EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1995 and later model year California small off-road engines (for other states,...
Page 29 - TO OBTAIN WARRANTY SERVICE:
Warranty Rev 46533-20100303 English 25 h. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. i. Unapproved ad...