Champion Power Equipment 13502 - Manual

Page 2 - Have questions or need assistance?

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. Have questions or need assistance? Do no t r e t ur n t his pr oduc t to t he s tor e ! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more inf...

Page 3 - Table of ConTenTs; aTV/UTV Wirelss Winch Kit

13502 3000 lb. Table of ConTenTs Introduction 1 Introduction 1 This Booklet 1 Accessories 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Winch 5 Assembly 6 Assembling the Winch 6 Contactor/solenoid Location 6 Installing the Rocker Switch 6 Wiring the Winch 7 Test Winch Operation 7 Wir...

Page 4 - InTroDUCTIon; Introduction; Champion Power equipment support; Model Number

1 REV 13502-20130731 ENGLISH 13502 InTroDUCTIon Introduction Congratulations on your purchase of a Champion Power Equipment winch . CPE designs and builds winches to strict specifications . With proper use and maintenance, this winch will bring years of satisfying service . This booklet Every effort...

Page 5 - CaUTIon; CaUTIon; DanGer; WarnInG; ManUal ConVenTIons

REV 13502-20130731 2 13502 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information . The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .Follow all safety messages to avoid or reduce ...

Page 6 - safeTy rUles

3 REV 13502-20130731 ENGLISH 13502 Do not use this winch for lifting or moving people or animals . DanGer Keep yourself and others a safe distance to the side of the cable when under tension . DanGer Never step over a cable or near a cable under load . DanGer Read this manual thoroughly before opera...

Page 8 - Winch; ConTrols anD feaTUres

5 REV 13502-20130731 ENGLISH 13502 Read this owner’s manual before operating your winch . Familiarize yourself with the location and function of the controls and features . Save this manual for future reference . Winch (1) Motor – 1 .3 HP 12V DC motor provides power to the planetary gear mechanism ....

Page 9 - asseMbly; assembling the Winch; assembling the Winch Cont’d.; Contactor/solenoid location; noTe

REV 13502-20130731 6 13502 ENGLISH asseMbly assembling the Winch This CPE 3000 lb . (1361 kg .) winch is designed with a bolt pattern that is standard in this class of winch . Many winch mounting kits are available that utilize this bolt pattern for the most popular UTVs and ATVs . If you cannot fin...

Page 10 - Wiring the Winch Cont’d.; Wiring the Winch; Test Winch operation

7 REV 13502-20130731 ENGLISH 13502 asseMbly Leads default position. Leads rotated 90º 7 . Once all wiring is connected to the contactor/ solenoid it can then be mounted using the supplied M6 hardware . 8 . Tighten the contactor/solenoid terminal nuts . DO NOT over tighten . 9 . Connect the black lea...

Page 11 - Wiring Diagram

REV 13502-20130731 8 13502 ENGLISH asseMbly Wiring Diagram switch Wiring Diagram Green red Ignition Wire black negative ( – ) Positive (+) negative ( – ) blue Positive (+) yellow red black To Switch AndRemote Wiring(See Below)

Page 12 - oPeraTIon; General Tips for safe operation; self recovery

9 REV 13502-20130731 ENGLISH 13502 oPeraTIon General Tips for safe operation Your 13502 winch is rated at a 3000 lb . (1361 kg .) capacity in first layer (max) when spooling the first rope layer on the drum . Overloads can damage the winch, motor and/or wire rope . For loads over 1,500 lbs . (680 kg...

Page 13 - Winching Techniques a-Z

REV 13502-20130731 10 13502 ENGLISH oPeraTIon Winching Techniques a-Z (a) Take time to assess your situation and plan your pull . (b) Put on gloves to protect your hands .(c) Disengage the clutch to allow free- spooling and also save battery power . (d) Attach the hook strap to the clevis hook .(e) ...

Page 14 - MaInTenanCe; lubrication

11 REV 13502-20130731 ENGLISH 13502 MaInTenanCe The owner/operator is responsible for all periodic maintenance . lubrication All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory . No internal lubrication is required . Lubricate Cable ...

Page 15 - sPeCIfICaTIons; Performance specifications

REV 13502-20130731 12 13502 ENGLISH sPeCIfICaTIons Performance specifications – Rated Pull 3000 lb . (1361 kg .) – Gear Reduction Ratio 171:1 – Motor Permanent Magnet 1 .3 HP/1 .0 kW (12V DC) – Drum Size 1 .5 in . (D) x 3 .2 in . (L) [38 mm (D) x 80 mm (L)] – Cable 3/16 in . (D) x 45 .9 ft . (L) [4 ...

Page 16 - Parts Diagram

13 REV 13502-20130731 ENGLISH 13502 sPeCIfICaTIons Parts Diagram

Page 17 - Parts list

REV 13502-20130731 14 13502 ENGLISH Parts list # Part Number Description Qty 1 300100-A-BF Motor Assembly, Short - Black Flat 1 2 250001 Bolt M6×20 4 3 250002 Washer 6, Flat 6 4 250003 Tie Bar 2 5 250004 Bushing Shaft 1 6 340001 Coupling Shaft 1 7 250006 Screw M5×6 1 8 250007 Drum 1 9 250200 Cable A...

Page 18 - TroUbleshooTInG; for further technical support :

15 REV 13502-20130731 ENGLISH 13502 TroUbleshooTInG Problem Cause Solution Motor does not turn on Switch Assembly not connected properly Insert Switch Assembly all the way into the connector . Loose battery cable connections Tighten nuts on all cable connections . Contactor malfunctioning Tap contac...

Page 19 - WarranTy

REV 13502-20130731 16 13502 ENGLISH WarranTy WarranT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006 . Replaces all undated warranties and all warranties dated before September 1, 2006 . Warranty Qualifications Champion Power Equipment (CPE) will register this warranty...

Champion Power Equipment 13502 - Manual

Table of Contents:

Summary

Other Champion Power Equipment Models