Page 2 - Have questions or need assistance?; Call our Customer Care Team Toll-Free at:
Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates• Frequently Asked Questions • Tech Bulletins• Product Registration – or – Call our Customer Care Team Toll-Fr...
Page 3 - Wireless Remote Electric Start; PORTABLE GENERATOR; TABLE Of CONTENTS
46512 Wireless Remote Electric Start PORTABLE GENERATOR 4000 Peak Watts / 3500 Running Watts TABLE Of CONTENTS Introduction 1 Introduction 1 Portable Power Generator 1 Accessories 1 This Booklet 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Generator 5 Power Panel 6 Wireless Remote C...
Page 4 - ENGLISH; Introduction; Model Number; INTROduCTION
1 REV 46512-20110301 ENGLISH 46512 Introduction Congratulations on your purchase of a Champion Power Equipment generator . CPE designs and builds generators to strict specifications . With proper use and maintenance, this generator will bring years of satisfying service . Portable Power Generator Th...
Page 5 - MANuAL CONvENTIONS; CAuTION; dANGER; WARNING
REV 46512-20110301 2 46512 ENGLISH MANuAL CONvENTIONS This manual uses the following symbols to help differentiate between different kinds of information . The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .Follow all safety messages ...
Page 6 - SAfETy RuLES; When servicing the generator:
3 REV 46512-20110301 ENGLISH 46512 SAfETy RuLES The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm . Read this manual thoroughly before operating your generator . Failure to follow instructions could res...
Page 7 - When adding or removing fuel :
REV 46512-20110301 4 46512 ENGLISH SAfETy RuLES Fuel and fuel vapors are highly flammable and extremely explosive . Fire or explosion can cause severe burns or death . Unintentional startup can result in entanglement, traumatic amputation or laceration . When adding or removing fuel : Turn the gener...
Page 8 - Generator; CONTROLS ANd fEATuRES
5 REV 46512-20110301 ENGLISH 46512 Read this owner’s manual before operating your generator . Familiarize yourself with the location and function of the controls and features . Save this manual for future reference . (1) Fuel Tank – 4 gallon (15 L) capacity fuel tank . (2) Auto-Choke – Used to start...
Page 9 - Power Panel
REV 46512-20110301 6 46512 ENGLISH Power Panel 1 5 6 7 8 3 (1) Intelligauge – Three mode digital meter for running hours, voltage and hertz . (2) Ignition Switch (3) Circuit Breaker(s) – Protects the generator against electrical overload . (4) Battery Switch – Enables /disables starting electrically...
Page 10 - Wireless Remote Control; Remote Control Power Consumption
7 REV 46512-20110301 ENGLISH 46512 CONTROLS ANd fEATuRES Wireless Remote Control This generator is equipped with a wireless remote control system for starting and stopping . The system consists of (4) main components:1 . Receiver Control Module (RCM)2 . Wireless Remote3 . Battery Switch4 . Ignition ...
Page 11 - Parts Included; Wheel Kit
REV 46512-20110301 8 46512 ENGLISH Parts Included Your 46512 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8” Wheel 2 – Vibration Mounts 2 – Support Leg 1 – Bushing 2 – Handle 1 – Flange Bolt (M10x105 for Wheel) 2 – Flange Bolt (M8x45 for Handle) 2 – Flange Bolt (M8x25 for V...
Page 12 - ASSEMBLy; Install the Handles
9 REV 46512-20110301 ENGLISH 46512 ASSEMBLy Install the Handles 1 . Place the handle over the mounting channel on the frame . 2 . Secure the handle to the frame using the two handle bolts (M8x45) . 3 . Place a lock nut (M8) on the end of each bolt and fasten securely . DO NOT over tighten the lock n...
Page 13 - Connect the Battery; NOTE; Add Engine Oil
REV 46512-20110301 10 46512 ENGLISH 1 . Place the generator on a flat, level surface . 2 . Remove oil fill cap /dipstick to add oil .3 . Add 0 .63 qt (0 .6 L) of oil (included) and replace oil fill cap/dipstick . See “Specifications” pages for oil recommendations based on operating conditions . 4 . ...
Page 14 - Add fuel; Add Engine Oil Cont’d.; Grounding
11 REV 46512-20110301 ENGLISH 46512 Add fuel 1 . Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume . 2 . DO NOT mix oil with fuel .3 . Clean the area around the fuel cap . 4 . Remove the fuel cap .5 . Slowly add fuel to the t...
Page 15 - Generator Location; OPERATION; Starting the Engine without Remote
REV 46512-20110301 12 46512 ENGLISH Generator Location Please consult your local authority . In some areas, generators must be registered with the local utility .Generators used at construction sites may be subject to additional rules and regulations .This generator must have at least five feet of c...
Page 16 - Connecting Electrical Loads
13 REV 46512-20110301 ENGLISH 46512 Connecting Electrical Loads 1 . Let the engine stabilize and warm up for a few minutes after starting 2 . Plug in and turn on the desired 120 Volt AC single phase, 60 Hz electrical loads . – DO NOT connect 3-phase loads to the generator . – DO NOT connect 50 Hz lo...
Page 17 - do Not Overload Generator; Capacity; Power Management; Wattage Reference Chart
REV 46512-20110301 14 46512 ENGLISH do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes . 1 . Select the electrical devices you plan on running at the same time . 2 . Total the running watts of these items . This is the...
Page 18 - Engine Maintenance; Oil; MAINTENANCE ANd STORAGE
15 REV 46512-20110301 ENGLISH 46512 The owner/operator is responsible for all periodic maintenance . Complete all scheduled maintenance in a timely manner . Correct any issue before operating the generator . Never operate a damaged or defective generator . Tampering with the factory set governor wil...
Page 19 - Adjustments; Cleaning; Spark Arrester
REV 46512-20110301 16 46512 ENGLISH Adjustments The air-fuel mixture is not adjustable . Tampering with the governor can damage your generator and your electrical devices and will void your warranty . CPE recommends that you contact our service line at1 (877) 338-0999 for all other service and/or ad...
Page 20 - Generator Maintenance; Generator Storage; disconnect the Battery
17 REV 46512-20110301 ENGLISH 46512 MAINTENANCE ANd STORAGE Generator Maintenance Make certain that the generator is kept clean and stored properly . Only operate the unit on a flat, level surface in a clean, dry operating environment . DO NOT expose the unit to extreme conditions, excessive dust, d...
Page 21 - SPECIfICATIONS
REV 46512-20110301 18 46512 ENGLISH Engine Specifications – Engine 196 cc OHV CPE (Electirc Start) valve Clearance – Intake: 0 .13 – 0 .17 mm (0 .005 – 0 .007 in .) – Exhaust: 0 .18 – 0 .22 mm (0 .007 – 0 .009 in .) fCC Statement for Remote Control device 1 . This device complies with Part 15 of the...
Page 22 - Parts diagram
19 REV 46512-20110301 ENGLISH 46512 SPECIfICATIONS Parts diagram
Page 23 - Parts List
REV 46512-20110301 20 46512 ENGLISH Parts List # Part Number Description Qty 1 168FDE-2-G1 Engine 1 2 ST02FD-02100011 Build Up (B) 1 3 ST02FD-02100012 Build Up (A) 1 4 ST02FD-02110000-2 .5 Rotor Comp 1 5 ST02FD-02100005-2 .5 Flange BoltM8x233 1 6 GB96 8 Washer 8mm 1 7 GB7244 8 Lock Washer 8mm 1 8 ST...
Page 24 - Engine Parts diagram
21 REV 46512-20110301 ENGLISH 46512 SPECIfICATIONS Engine Parts diagram
Page 26 - Wiring diagram
23 REV 46512-20110301 ENGLISH 46512 Wiring diagram SPECIfICATIONS
Page 27 - TROuBLESHOOTING; for further technical support :
REV 46512-20110301 24 46512 ENGLISH TROuBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but ...
Page 28 - WARRANTy; Installation, use and Maintenance Cont’d.
25 REV 46512-20110301 ENGLISH 46512 WARRANTy WARRANT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locatio...
Page 29 - Emission Control System Warranty
REV 46512-20110301 26 46512 ENGLISH WARRANTy Champion Power Equipment, Inc (CPE), and the united States Environment Protection Agency (u.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U .S . EPA emission regulations . yOuR WARRANT y RIGHTS ANd OBLI...
Page 30 - EMISSION CONTROL SySTEM WARRANT y
27 REV 46512-20110301 ENGLISH 46512 WARRANTy EMISSION CONTROL SySTEM WARRANT y The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines): 1. APPLICABILITY : This warranty sh...
Page 31 - EMISSION-RELATEd PARTS INCLudE THE fOLLOWING
REV 46512-20110301 28 46512 ENGLISH WARRANTy EMISSION-RELATEd PARTS INCLudE THE fOLLOWING (using those portions of the list applicable to the engine) : TO OBTAIN WARRANTY SERVICE: You must take your CPE engine or the product on which it is installed, along with your warranty registration card or oth...
