Champion Power Equipment 14560 - Manual

Page 2 - Have questions or need assistance?; FCC Statement

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. Have questions or need assistance? Do no t r e t ur n t his pr oduc t to t he s tor e ! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more inf...

Page 3 - ATV/UTV Wirelss Winch Kit; TAblE OF CONTENTS

14560 4500 lb. Winch ATV/UTV Wirelss Winch Kit TAblE OF CONTENTS Introduction 1 Introduction 1 This Booklet 1 Accessories 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Winch 5 Assembly 6 Assembling the Winch 6 Solenoid / Contactor Location 6 Install the Rocker Switch 6 Install the An...

Page 4 - INTRODUCTION; Introduction; Champion Power Equipment Support; Model Number

1 REV 14560-20130415 ENGLISH 14560 INTRODUCTION Introduction Congratulations on your purchase of a Champion Power Equipment winch. CPE designs and builds winches to strict specifications. With proper use and maintenance, this winch will bring years of satisfying service. This booklet Every effort ha...

Page 5 - CAUTION; CAUTION; DANGER; WARNING; MANUAl CONVENTIONS

REV 14560-20130415 2 14560 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.Follow all safety messages to avoid or reduce th...

Page 6 - SAFETy RUlES

3 REV 14560-20130415 ENGLISH 14560 Do not use this winch for lifting or moving people or animals. DANGER Keep yourself and others a safe distance to the side of the cable when under tension. DANGER Never step over a cable or near a cable under load. DANGER Read this manual thoroughly before operatin...

Page 8 - Winch; CONTROlS AND FEATURES

5 REV 14560-20130415 ENGLISH 14560 Winch 9 14 11 15 6 7 13 8 12 3 4 5 2 1 10 Read this owner’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. (1) Motor – 1.6 HP 12V DC motor provides power t...

Page 9 - ASSEMbly; Assembling the Winch; Installing the Antenna ( Wireless Use Only); Solenoid /Contactor location; NOTE

REV 14560-20130415 6 14560 ENGLISH ASSEMbly Assembling the Winch This CPE 4500 lb. (2041 kg) winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks, UTVs and ATVs. If you cannot ...

Page 10 - Wireless Use Only; Wiring the Winch

7 REV 14560-20130415 ENGLISH 14560 ASSEMbly 6. Splice the end of the red wire on the rocker switch, to an ignition (keyed) controlled power source using the supplied wire tap. 7. Once all wiring is connected to the solenoid / contactor it can then be mounted using the supplied M6 hardware. 8. Tighte...

Page 11 - Test Winch Operation

REV 14560-20130415 8 14560 ENGLISH Wiring the Winch ( Wireless Use) Cont’d. Wiring the Winch ( Wireless Use) Cont’d. This kit is designed for use on front mounted self-recovery winches only. The remote is not designed for and should not be used on winches or hoists in industrial applications (car ha...

Page 12 - Wiring Diagram

9 REV 14560-20130415 ENGLISH 14560 ASSEMbly Wiring Diagram Switch Wiring Diagram Green Red Ignition Wire black Negative ( – ) Positive (+) Negative ( – ) blue Positive (+) yellow Red black To Switch AndRemote Wiring(See Below)

Page 13 - Antenna Wiring Diagram

REV 14560-20130415 10 14560 ENGLISH ASSEMbly Ig ni tio n W ir e Gr een Gr een To bla ck ( -) t er m in al o n the S ole noi d/ Con ta ctor bla ck o r Whit e Re d bla ck bla ck Re d 7. 5 Amp bla ck Gr een Antenna Wiring Diagram

Page 14 - OPERATION; General Tips for Safe Operation; Self Recovery

11 REV 14560-20130415 ENGLISH 14560 OPERATION General Tips for Safe Operation Your 14560 winch is rated at a 4500 lb. capacity in first layer (max) when spooling the first rope layer on the drum. Overloads can damage the winch, motor and/or wire rope. For loads over 2,250 lbs. (1021 kg.) we recommen...

Page 15 - Winching Techniques A-Z

REV 14560-20130415 12 14560 ENGLISH OPERATION Winching Techniques A-Z (a) Take time to assess your situation and plan your pull. (b) Put on gloves to protect your hands.(c) Disengage the clutch to allow free- spooling and also save battery power. (d) Attach the hook strap to the clevis hook.(e) Pull...

Page 16 - MAINTENANCE; lubrication

13 REV 14560-20130415 ENGLISH 14560 MAINTENANCE The owner/operator is responsible for all periodic maintenance. lubrication All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory. No internal lubrication is required. Lubricate Cable Ass...

Page 17 - SPECIFICATIONS; Performance Specifications; Remote battery

REV 14560-20130415 14 14560 ENGLISH SPECIFICATIONS Performance Specifications – Rated Pull 4500 lb. (2041 kg) – Gear Reduction Ratio 180 :1 – Motor Permanent Magnet 1.6 HP/1.2 kW (12V DC) – Drum Size 1.73” (D) x 3.15” (L) [44 mm (D) x 80 mm (L)] – Cable 15/64” (D) x 38’ (L) [6.0 mm (D) x 11.6 m (L)]...

Page 18 - Parts Diagram

15 REV 14560-20130415 ENGLISH 14560 SPECIFICATIONS Parts Diagram

Page 19 - Parts list

REV 14560-20130415 16 14560 ENGLISH Parts list # Part Number Description Qty 1 456100-BF Motor Assembly - Black Flat 1 2 450001 Coupling, I 1 3 450002 Spring,Coupling 1 4 450003 Coupling, II 1 5 410001 Spring 1 6 410200-BF Drum Assembly - Black Flat 1 7 410002 Tie Bar 3 8 410003-BF Gear Housing Cove...

Page 20 - TROUblESHOOTING; For further technical support :

17 REV 14560-20130415 ENGLISH 14560 TROUblESHOOTING For further technical support : Technical ServiceMon – Fri 8:30 AM – 5: 00 PM (PST/PDT)Toll Free: 1-877-338-0999tech@ championpowerequipment.com Problem Cause Solution Motor does not turn on Switch Assembly not connected properly Insert Switch Asse...

Page 21 - WARRANTy

REV 14560-20130415 18 14560 ENGLISH WARRANTy WARRANT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty u...

Champion Power Equipment 14560 - Manual

Table of Contents:

Summary

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