Champion Power Equipment 11005 - Manuals

Page 2 - Have questions or need assistance?

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover. Have questions or need assistance? Do no t r e t ur n t his pr oduc t to t he s tor e ! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more inf...

Page 3 - Table of ConTenTS

11005 10000 lb. Winch SUV/Truck Winch Kit Table of ConTenTS Introduction 1 Introduction 1 This Booklet 1 Accessories 1 Manual Conventions 2 Safety Rules 3 Controls and Features 5 Winch 5 Assembly 6 Mounting 6 Mounting the Winch 6 Operation 7 General Tips for Safe Operation 7 Self Recovery 7 Winching...

Page 4 - InTroDUCTIon; Introduction; Champion Power equipment Support; Model Number

1 REV 11005-20120511 ENGLISH 11005 InTroDUCTIon Introduction Congratulations on your purchase of a Champion Power Equipment winch . CPE designs and builds winches to strict specifications . With proper use and maintenance, this winch will bring years of satisfying service . This booklet Every effort...

Page 5 - CaUTIon; CaUTIon; DanGer; WarnInG; ManUal ConVenTIonS

REV 11005-20120511 2 11005 ENGLISH This manual uses the following symbols to help differentiate between different kinds of information . The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .Follow all safety messages to avoid or reduce ...

Page 6 - SafeTy rUleS

3 REV 11005-20120511 ENGLISH 11005 Do not use this winch for lifting or moving people or animals . DanGer Keep yourself and others a safe distance to the side of the cable when under tension . DanGer Never step over a cable or near a cable under load . DanGer Read this manual thoroughly before opera...

Page 8 - Winch; ConTrolS anD feaTUreS

5 REV 11005-20120511 ENGLISH 11005 Winch 1 2 8 7 9 10 11 12 4 6 5 3 Read this owner’s manual before operating your winch . Familiarize yourself with the location and function of the controls and features . Save this manual for future reference . (1) Remote Switch – Dual switches for powering the rop...

Page 9 - aSSeMbly; Mounting the Winch; Mounting the Winch cont’d.

REV 11005-20120511 6 11005 ENGLISH aSSeMbly Mounting the Winch This CPE 10,000 lb winch is designed with a 10” x 4 .5” bolt pattern that is standard in this class of winch . Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks, SUV’s . If you cannot find ...

Page 10 - oPeraTIon; General Tips for Safe operation; Self recovery

7 REV 11005-20120511 ENGLISH 11005 oPeraTIon General Tips for Safe operation Your 11005 winch is rated at a 10000 lb . (4536 kg .) capacity in first layer (max) when spooling the first rope layer on the drum . Overloads can damage the winch, motor and/or wire rope . For loads over 5,000 lbs . (2268 ...

Page 11 - Winching Techniques a-Z

REV 11005-20120511 8 11005 ENGLISH oPeraTIon Winching Techniques a-Z (a) Take time to assess your situation and plan your pull . (b) Put on gloves to protect your hands .(c) Disengage the clutch to allow free- spooling and also save battery power . (d) Attach the hook strap to the clevis hook .(e) P...

Page 12 - MaInTenanCe; lubrication

9 REV 11005-20120511 ENGLISH 11005 MaInTenanCe The owner/operator is responsible for all periodic maintenance . lubrication All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory . No internal lubrication is required . Lubricate Cable A...

Page 13 - SPeCIfICaTIonS; Performance Specifications

REV 11005-20120511 10 11005 ENGLISH SPeCIfICaTIonS Performance Specifications – Rated Pull 10000 lb . (4536 kg .) – Gear Reduction Ratio 216:1 – Motor Series Wound Output 2 .9HP/2 .2KW(DC12V) Intput 6 .7HP/5 .0KW(DC12V) – Duty cycle Intermittent use only – Drum Size 2 .48 in . (D) x 8 .84 in . (L) [...

Page 14 - Parts Diagram

11 REV 11005-20120511 ENGLISH 11005 SPeCIfICaTIonS Parts Diagram

Page 15 - Parts list

REV 11005-20120511 12 11005 ENGLISH Parts list # Part Number Description Qty 1 P1010100 Gear Carrier Assembly -Input 1 2 P1010200 Gear Carrier Assembly -Intermediate 1 3 P1010300-N Gear Carrier Assembly- Output 1 4 P1010400 Cable Assembly 1 5 P1011001-B Switch Assembly - B 1 6 P1011002-2-BF Up-setti...

Page 16 - TroUbleShooTInG; for further technical support :

13 REV 11005-20120511 ENGLISH 11005 TroUbleShooTInG Problem Cause Solution Motor does not turn on Switch Assembly not connected properly Insert Switch Assembly all the way into the connector . Loose battery cable connections Tighten nuts on all cable connections . Contactor malfunctioning Tap contac...

Page 17 - WarranTy

REV 11005-20120511 14 11005 ENGLISH WarranTy WarranT y CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006 . Replaces all undated warranties and all warranties dated before September 1, 2006 . Warranty Qualifications Champion Power Equipment (CPE) will register this warranty...