APC 5000 - Manuals

334001813EN/AE - Page 5 Contents 1. Presentation 1.1 MGE TM Galaxy TM 5000 .............................................................................................................. 8 UPS cabinet .......................................................................................................

334001813EN/AE - Page 7 Contents NMC (Network Management Card) option .................................................................................. 59 Optional communications card with additional power relay ........................................................ 59 Optional serial communicati...

34001813EN/AE - Page 8 1. Presentation 1.1 MGE TM Galaxy TM 5000 UPS cabinet External battery cabinet / auxiliary cabinet Dimensions UPS power rating (kVA) Dimensions (H x W x D) 20/30/40/60 without battery 1900 x 712 x 850 mm 80/100/120 without battery 1900 x 712 x 850 mm 20/30/40/60/80 with intern...

34001813EN/AE - Page 9 1. Presentation 1.2 Inside the UPS cabinet, access to connections Example of version with built-in battery Simplified diagram of power connections (1) Connectors for auxiliary interconnections of parallel UPS units (INTN card) (2) User-machine interface (3) Slot for relay comm...

34001813EN/AE - Page 11 1. Presentation 1.4 User-machine interface 1.5 Relay communication card (30) Graphical display (31) Load protected LED (32) Minor fault LED (33) Major fault LED (34) Help key (35) Function keys (36) Menu key (38) OFF button (37) ON button (42) Load supplied LED (40) UPS ON LE...

34001813EN/AE - Page 12 2. Installation 2.1 Location 2.2 Layout of cabinets To ensure correct ventilation, leave nothing on top of the UPS. Leave one meter of free space in front of the UPS for door opening.The cabinet rests on four cylindrical feet, 40 mm in diameter, positioned in the four corners...

34001813EN/AE - Page 13 2. Installation 2.3 Removing the cardboard protecting the batteries In the UPS In the external battery cabinet The cardboard protecting the batteries must always be removed once the equipment is installed in its final location. 1 - Remove the ties holding the cardboard (1) . ...

34001813EN/AE - Page 14 2. Installation 2.4 Required protective devices and cable sizes Recommended upstream protection Recommended downstream protection Earth-leakage current UPS earth-leakage current is 1 A. UPS power rating Upstream circuit-breaker on separate Normal AC input Upstream circuit-bre...

34001813EN/AE - Page 15 2. Installation Required cable sizes Cable sizes are determined for copper conductors (for aluminium conductors, increase the size by 30%). Size calculations also take into account a voltage of 400 V and grouping of four cables. UPS power rating Minimum sizes for separate Nor...

34001813EN/AE - Page 17 2. Installation 2.5 2.5 System earthing arrangements This chapter lists the main system earthing arrangements and their wiring requirements. For system earthing arrangements which are not listed in this document, please refer to the “SEA guide” reference 34002636XT.. TNS upst...

34001813EN/AE - Page 18 2. Installation TNC upstream, TNS downstream For separate Normal AC and Bypass AC lines from a single source Installation with upstream IT and downstream TNS For separate Normal AC and Bypass AC lines from a single source Installation with upstream TT and downstream TT (with ...

34001813EN/AE - Page 19 2. Installation Frequency converter (without Bypass AC input) Upstream and downstream: TT, TN or IT system with neutral distributed Upstream and downstream: Neutral not distributed Parallel configuration without external bypass cabinet and with common normal and Bypass AC inp...

34001813EN/AE - Page 21 2. Installation Parallel UPS with external bypass cabinet and separate Normal and Bypass AC network inputs (6 UPS in parallel for 4PN) The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS configurations. In the diagrams on ...

34001813EN/AE - Page 22 2. Installation 2.6 Connection of power cables in a single UPS unit Interconnecting the cabinet earths UPS units with common normal and Bypass AC inputs UPS units with separate normal and Bypass AC inputs Frequency converter All the cabinet earths must be interconnected: exte...

34001813EN/AE - Page 24 2. Installation 2.8 Connection of power cables for parallel UPS units Equipotential bonding between parallel-connected units Connect the exposed conductive parts (ECP) of the parallel-connected UPS units using an additional earthing cable (not supplied) with the following cha...

34001813EN/AE - Page 25 2. Installation Redundant parallel configuration (maximum two UPS units for Pn) This configuration does not have an external bypass. UPS units with common normal and Bypass AC inputs To access the connection terminal blocks, see section 1.2. UPS units with separate normal and...

34001813EN/AE - Page 26 2. Installation Frequency converter To access the connection terminal blocks, see section 1.2. 1 - The earthing conductors of each UPS must be connected to the UPS earthing plate.2 - Connect the neutral conductor of the Normal AC source to the neutral terminal on terminal blo...

34001813EN/AE - Page 27 2. Installation UPS units with separate normal and Bypass AC inputs To access the connection terminal blocks, see section 1.2. 1 - The earthing conductors must be connected to the earthing plate of each UPS.2 - Connect the three phases of the Normal AC source to terminal bloc...

34001813EN/AE - Page 28 2. Installation 2.9 Connection of the 150 kVA external bypass cabinet Key A : top view of cabinet B : front view of cabinet C : 317 x 120 mm opening for cable running D : connection of Bypass AC source to the UPSs E : connection of auxiliary wires for position of Q4S, Q3BP an...

34001813EN/AE - Page 29 2. Installation 2.10 Connection of the 360 kVA external bypass cabinet Key AA : section AA of cabinet B : front view of cabinet C : front D : connection of Bypass AC source to the UPSs E : connection of auxiliary wires for position of Q4S, Q3BP and Q5N switches F : connection...

34001813EN/AE - Page 30 2. Installation 2.11 Connection of the 600 kVA external bypass cabinet Key AA : section AA of cabinet B : front view of cabinet C : front D : connection of Bypass AC source to the UPSs E : connection of auxiliary wires for position of Q4S, Q3BP and Q5N switches F : connection...

34001813EN/AE - Page 31 2. Installation 2.12 Auxiliary interconnections between UPS units in parallel configurations Redundant parallel configuration (maximum two UPS units) For security reasons, the connections of the auxiliary interconnections of the parallel UPSs must be carried out whilst all th...

34001813EN/AE - Page 33 2. Installation Fitting the protection cover for the auxiliary interconnection cables The protection cover supplied with the parallel connected UPS units protects the user against direct contact with voltages other than SELVs and ensures the auxiliary interconnection cables a...

34001813EN/AE - Page 34 2. Installation 2.14 Connection of the relay communications card Isolate and lock-out all power sources for this card before making connections.Never connect SELV (safety extra low voltage) and non-SELV circuits to the different outputs of the same card. 1 - Remove the cover ...

34001813EN/AE - Page 35 2. Installation Characteristics of the contacts on the relay communications card. Communications card connection example If a SELV (safety extra low voltage) source is used, it must always be possible to isolate the communications card from the upstream source to ensure the s...

34001813EN/AE - Page 36 2. Installation 2.15 Running the control/communications cables Single UPS The following assembly recommendations must be followed to ensure correct positioning and support of the various strands of the control and communication cables on the front face of the UPS. Separate th...

34001813EN/AE - Page 37 2. Installation Parallel UPS Parallel-connection cables for connection to the external bypass cabinet (not supplied max. 2.5 mm 2 ). The CAN and I exchange cables are supplied. Relay communication card Optional communications cards Ties General-shutdown cable (not supplied, m...

34001813EN/AE - Page 38 2. Installation 2.16 Power connections for an external battery cabinet The earth on an external battery cabinet must be connected to the UPS 2.17 Assembly and connection of an empty battery cabinet Mounting the battery circuit breaker kit Secure: 1 - The base plate (60) suppo...

34001813EN/AE - Page 39 2. Installation Mounting the shelves and the battery cells Caution. Assembly of the battery cabinet must be carried out by certified personnel (standard EN 50091-1-2). Caution. The minimum clearance between the top of battery cells and the next shelf is 150 millimeters. 1 - S...

34001813EN/AE - Page 40 2. Installation 2.18 Control connections for an external battery cabinet 1 - Connect wires 1-2-3-4 on connector XR1 (QF1 position and coil) in the external battery cabinet to connector XMB07 (6) (SELV) and wires 7-8-9-10 (temperature sensor) to connector XMD3 (22) (SELV). Not...

34001813EN/AE - Page 46 3. Operation 3.7 Load on battery power The load continues to be protected by the UPS when the Normal AC source is not available. Power is supplied by the battery. Transfer to battery power End of battery power 3.8 UPS personalisation Access to the personalisation functions LE...

34001813EN/AE - Page 49 3. Operation 3.10 Display functions Battery measurements Welcome screen Main menu ? Press this key to return to the main menu Help key for information on the pictogram functions (must be held down) Measurements Current measurements Voltage measurements Power measurements Stat...

34001813EN/AE - Page 50 4. Maintenance 4.1 Identification of alarms Alarm conditions are identified by LEDs (31), (32), (33) and the buzzer. Detailed information on all alarms is supplied on the display.1 - On the screen, select the alarm for which information is required. 2 - Hold down the correspo...

34001813EN/AE - Page 51 4. Maintenance 4.3 UPS isolation Single UPS To isolate the UPS from the electrical power source and supply the load directly by the normal or Bypass AC source, follow the instructions below. Frequency converter UPS operating in ECO mode If supplied by the network via the Bypa...

34001813EN/AE - Page 52 4. Maintenance If the load is supplied by the UPS with Bypass AC source present: Parallel UPS configuration without external bypass cabinet Shutdown and isolation of the first UPS unit: Shutdown and isolation of the second UPS unit: 1 - Press a button to exit sleep mode.2 - S...

34001813EN/AE - Page 53 4. Maintenance Parallel UPS configuration with external bypass cabinet Shutdown and isolation of one UPS unit Shutdown and isolation of all the UPS units: 1 - First check that the total capacity of the remaining UPS units is sufficient to supply the connected load. 2 - Press ...

34001813EN/AE - Page 54 4. Maintenance 4.4 Return to the normal position Single UPS Frequency converter 1 - Check that bypass switch Q3BP (10) is ON and that all other switches are OFF. 2 - Set input switch Q4S (9) to ON. 3 - Set output switch Q5N (11) to ON. 4 - Wait until the display goes on and c...

34001813EN/AE - Page 55 4. Maintenance Parallel UPS configuration without external bypass cabinet Restart the UPS unit for which switch Q3BP (10) is ON and the other switches are OFF. Restart the UPS unit for which all switches are set to OFF. Caution. It is imperative to restart this UPS unit. Othe...

34001813EN/AE - Page 60 7. Appendices 7.1 Technical sheets Center of gravity Tip angle (to the rear) UPS power rating (kVA) H (mm) W (mm) D (mm) 20/30/40/60 kVA 950 350 360 80/100/120 kVA 950 350 360 UPS power rating (kVA) UPS on feet UPS on pallet 20/30/40/60 kVA 17.5° 22° 80/100/120 kVA 17.5° 22° ...

34001813EN/AE - Page 61 7. Appendices Electrical characteristics Selection of protection devices UPS short-circuit current with inverter coupled and By-pass AC source out of tolerances: UPS unit with common normal and Bypass AC inputs UPS unit with separate normal and Bypass AC inputs When sizing th...

34001813EN/AE - Page 63 7. Appendices Maximum allowable power for parallel UPS units Without external bypass cabinet: With external bypass cabinet: + = 1 x Pn = 1 x Pn I O 3s ? ~ I O 3s ? ~ I O 3s ? ~ = 2 x Pn + I O 3s ? ~ I O 3s ? ~ + = 3 x Pn + I O 3s ? ~ I O 3s ? ~ I O 3s ? ~ + = 4 x Pn + + I O 3...

34001813EN/AE - Page 64 7. Appendices The maximum allowable power for 4 parallel UPS units is limited to 4 x Pn. Restrictions to parallel operation (*) : except in ECO mode or bypass mode. Thermal characteristics ◗ The operating temperature range is 0°C to +40°C (0°C to 30°C for overload conditions)...

34001813EN/AE - Page 65 7. Appendices General characteristics of MGE TM Galaxy TM 5000 UPSs (1)Losses are calculated for n-1%. UPS power in kVA 20 30 40 60 80 100 120 Normal AC input Number of conductors 3 phases Reference voltage at Pn 380 V to 443 V Reference frequency 45 Hz to 65 Hz THDI Typicall...

34001813EN/AE - Page 66 7. Appendices General characteristics of MGE TM Galaxy TM 5000 UPSs (cont.) UPS components UPS power in kVA 20 30 40 60 80 100 120 Noise level (dBa) 65 65 65 65 63 63 63 Width 710 mm Depth 850 mm Height 1900 mm Weight (kg) 400 400 400 400 520 520 520 Recommended upstream resi...

34001813EN/AE - Page 67 7. Appendices 7.2 Options IP32 installation Install the protection cover above the UPS. Install the spacers. The longer spacers must be positioned toward the front of the UPS. Install the roof. Install the side deflectors.