Page 2 - Johnson Controls Unitary Products; Table of Contents; Simplicity
528150-YTG-G-1210 2 Johnson Controls Unitary Products Table of Contents Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Table of Contents . . . . . . ...
Page 4 - Nomenclature; Model Number Nomenclature
528150-YTG-G-1210 4 Johnson Controls Unitary Products Nomenclature Z H 090 N10 A 2 A AA 5 0 1 2 4 A Product Category Z = A/C, Single Pkg., R-410A A = Std. Motor Airflow B = Std. Motor/Econo./Barometric Relief (Downflow Only) C = Std. Motor/Econo./Power Exhaust (Downflow Only) D = Std. Motor/Motorize...
Page 5 - Features and Benefits; Standard Features
528150-YTG-G-1210 Johnson Controls Unitary Products 5 Features and Benefits Standard Features • High Efficiency – High efficiency units reach as high as 12.2 EER. Gas/electric units have electronic spark ignition and power vented combustion with steady state efficiencies of 80%. These efficiencies e...
Page 6 - Factory Installed Options
528150-YTG-G-1210 6 Johnson Controls Unitary Products board will alarm on ignition failures, compressor lock-outs and repeated limit switch trips. • Nuisance Trip Protection and Strikes - To prevent nuisance trouble calls, the control board uses a “three times, you’re out” philosophy. The high and l...
Page 10 - Accessories; Field Installed Acessories - Non-Electrical; MODEL
528150-YTG-G-1210 10 Johnson Controls Unitary Products Accessories Field Installed Acessories - Non-Electrical MODEL VOLTAGE DESCRIPTION WHERE USED 1BD0408 All Burglar Bars, Downflow All Cabinets 1CG0419 All Coil Guard (Electric / Electric Models), 50” Tall Standard Cabinets 1CG0420 All Coil Guard (...
Page 11 - Field Installed Acessories - Electric Heat
528150-YTG-G-1210 Johnson Controls Unitary Products 11 Field Installed Acessories - Electric Heat MODEL VOLTAGE DESCRIPTION WHERE USED 2TP04520925 230 9kW Electric Heat All 50" Cabinet 6.5 and 8.5 Ton Models 2TP04520946 460 2TP04520958 575 2TP04531825 230 18kW Electric Heat All 50" Cabinet 6...
Page 12 - Guide Specifications; GENERAL; units are convertible; DESCRIPTION
528150-YTG-G-1210 12 Johnson Controls Unitary Products Guide Specifications GENERAL Units shall be manufactured by Unitary Products in an ISO 9001 certified facility. YORK® Predator ® units are convertible single packages with a common footprint cabinet and common roof curb for all 3 through 12-1/2 ...
Page 16 - Physical Data; ZH037-061 Single Stage Gas Physical Data
528150-YTG-G-1210 16 Johnson Controls Unitary Products Physical Data ZH037-061 Single Stage Gas Physical Data Component Models ZH037 ZH049 ZH061 Nominal Tonnage 3.0 4.0 5.0 ARI COOLING PERFORMANCE Gross Capacity @ ARI A point (MBh) 37000 50000 62000 ARI net capacity (MBh) 36000 48000 60000 EER 11.8 ...
Page 22 - ZJ037-061 Single Stage Gas Heat Physical Data
528150-YTG-G-1210 22 Johnson Controls Unitary Products ZJ037-061 Single Stage Gas Heat Physical Data Component Models ZJ037 ZJ049 ZJ061 Nominal Tonnage 3.0 4.0 5.0 ARI COOLING PERFORMANCE Gross Capacity @ ARI A point (MBh) 37000 50000 62000 ARI net capacity (MBh) 36000 48000 60000 EER 12.2 12.2 12.2...
Page 24 - ZJ037-061 Two Stage Gas Heat Physical Data
528150-YTG-G-1210 24 Johnson Controls Unitary Products ZJ037-061 Two Stage Gas Heat Physical Data Component Models ZJ037 ZJ049 ZJ061 Nominal Tonnage 3.0 4.0 5.0 ARI COOLING PERFORMANCE Gross Capacity @ ARI A point (MBh) 37000 50000 62000 ARI net capacity (MBh) 36000 48000 60000 EER 12.2 12.2 12.2 SE...
Page 28 - ZR037-061 Single Stage Gas Heat Physical Data
528150-YTG-G-1210 28 Johnson Controls Unitary Products ZR037-061 Single Stage Gas Heat Physical Data Component Models ZR037 ZR049 ZR061 Nominal Tonnage 3 4 5 ARI COOLING PERFORMANCE Gross Capacity @ ARI A point (Btu) 36500 49000 62000 ARI net capacity (Btu) 35500 47500 60000 EER 12.2 12.2 12.2 SEER ...
Page 30 - ZR037-061 Two Stage Gas Heat Physical Data
528150-YTG-G-1210 30 Johnson Controls Unitary Products ZR037-061 Two Stage Gas Heat Physical Data Component Models ZR037 ZR049 ZR061 Nominal Tonnage 3 4 5 ARI COOLING PERFORMANCE Gross Capacity @ ARI A point (Btu) 36500 49000 62000 ARI net capacity (Btu) 35500 47500 60000 EER 12.2 12.2 12.2 SEER 15 ...
Page 35 - Capacity Performance
528150-YTG-G-1210 Johnson Controls Unitary Products 35 Capacity Performance ZH037-150 Cooling Capacities ZH037 (3.0 Ton) Air on Evaporator Coil Temperature of Air on Condenser Coil Total Capacity 1 (MBh) TotalInput (kW) 2 Sensible Capacity (MBh) Total Capacity 1 (MBh) TotalInput (kW) 2 Sensible Capa...
Page 96 - Airflow Performance; Example Supply Air Blower Performance; Example RPM Selection
528150-YTG-G-1210 96 Johnson Controls Unitary Products Drive Selection 1. Determine side or bottom supply duct Application. 2. Determine desired airflow. 3. Calculate or measure the amount of external static pressure. • Add or deduct any additional static resistance from “Additional Static Resistanc...
Page 97 - Altitude/Temperature Correction Factors; Air; Correction Factor
528150-YTG-G-1210 Johnson Controls Unitary Products 97 Altitude and Temperature Correction for CFM, Static Pressure and Power. The information below should be used to assist in application of product when being applied at altitudes at or exceeding 1000 feet above sea level. The air flow rates listed...
Page 98 - Indoor Blower Specifications
528150-YTG-G-1210 98 Johnson Controls Unitary Products Indoor Blower Specifications Size (Tons) Model Airflow Option Motor Motor Sheave Blower Sheave Belt HP RPM Eff. SF Frame Datum Dia. (in.) Bore (in.) Model Datum Dia. (in.) Bore (in.) Model 037 (3) ZH Std. 1-1/2 1725 0.8 1.15 56 2.0 - 3.0 7/8 1VM...
Page 99 - RPM Selection
528150-YTG-G-1210 Johnson Controls Unitary Products 99 RPM Selection Size (Tons) Model Airflow Option HP Max BHP Motor Sheave Blower Sheave 6 Turns Open 5 Turns Open 4 Turns Open 3 Turns Open 2 Turns Open 1 Turn Open Fully Closed 037 (3) ZH Std. 1.5 1.5 1VM34 AK69 N/A 531 584 637 690 743 796 H. Stat...
Page 100 - Additional Static Resistance - ZH037 thru 061
528150-YTG-G-1210 100 Johnson Controls Unitary Products Additional Static Resistance - ZH037 thru 061 Size (Tons) Model CFM Cooling Only 1 1. Add these values to the available static resistance in the respective Blower Performance Tables. Economizer 2 3 2. Deduct these values from the available exte...
Page 101 - Additional Static Resistance - ZH/ZR078 thru 150
528150-YTG-G-1210 Johnson Controls Unitary Products 101 Additional Static Resistance - ZH/ZR078 thru 150 Size (Tons) Model CFM Cooling Only 1 1. Add these values to the available static resistance in the respective Blower Performance Tables. Economizer 2 3 2. Deduct these values from the available e...
Page 103 - Gas Heat Minimum Supply Air
528150-YTG-G-1210 Johnson Controls Unitary Products 103 Gas Heat Minimum Supply Air Size (Tons) Model Heat Size Supply Air (CFM) Heating Min Max 037 (3) ZH/ZJ/ZR A05 / N05 890 2220 A07 / N07 915 2370 A09 / N09 1130 1800 049 (4) ZH/ZJ/ZR A05 / N05 890 2220 A07 / N07 915 2370 A09 / N09 1290 2250 061 (...
Page 106 - Air Flow
528150-YTG-G-1210 106 Johnson Controls Unitary Products ZH120 (10 Ton) Side Duct Air Flow (CFM) Available External Static Pressure - IWG 1 1. Blower performance includes gas heat exchangers and 2” filters. See STATIC RESISTANCE table for additional applications.2. See RPM SELECTION table to determin...
Page 122 - Sound Performance; UNIT DESCRIPTION / MODEL
528150-YTG-G-1210 122 Johnson Controls Unitary Products Sound Performance Indoor Sound Power Levels (3 thru 5 Ton)Indoor Sound Power Levels (Horizontal Ducted Inlet, Standard Static Belt Drive) UNIT DESCRIPTION / MODEL ZH/ZJ/ZR037 / 3 Ton / Standard Static Belt Drive TEST CONFIGURATION Horizontal (S...
Page 135 - Outdoor Sound Power Levels; Size
528150-YTG-G-1210 Johnson Controls Unitary Products 135 Outdoor Sound Power Levels ZH/ZJ/ZR037-150 Size (Tons) Model Sound Rating 1 dB (A) Octave Band Centerline Frequency (Hz) 63 125 250 500 1000 2000 4000 8000 037 (3) ZH 81 82.5 86.5 78.0 75.5 76.5 68.5 63.0 56.5 049 (4) ZH 78 82.0 86.0 78.5 75....
Page 136 - Electrical Data
528150-YTG-G-1210 136 Johnson Controls Unitary Products Electrical Data ZH037-061 Standard Indoor Blower - Without Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) 1. Minimum Circuit ...
Page 137 - ZH078-150 Standard Motor - Without Powered Convenience Outlet
528150-YTG-G-1210 Johnson Controls Unitary Products 137 ZH078-150 Standard Motor - Without Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breaker...
Page 140 - ZH078-150 Hi Static Motor - Without Powered Convenience Outlet
528150-YTG-G-1210 140 Johnson Controls Unitary Products ZH078-150 Hi Static Motor - Without Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breake...
Page 143 - ZH078-150 Standard Motor - With Powered Convenience Outlet
528150-YTG-G-1210 Johnson Controls Unitary Products 143 ZH078-150 Standard Motor - With Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breaker 3 ...
Page 146 - ZH078-150 Hi Static Motor - With Powered Convenience Outlet
528150-YTG-G-1210 146 Johnson Controls Unitary Products ZH078-150 Hi Static Motor - With Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breaker 3...
Page 149 - ZJ078-150 Standard Motor - Without Powered Convenience Outlet
528150-YTG-G-1210 Johnson Controls Unitary Products 149 ZJ078-150 Standard Motor - Without Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breaker...
Page 152 - ZJ078-150 Hi Static Motor - Without Powered Convenience Outlet
528150-YTG-G-1210 152 Johnson Controls Unitary Products ZJ078-150 Hi Static Motor - Without Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breake...
Page 155 - ZJ078-150 Standard Motor - With Powered Convenience Outlet
528150-YTG-G-1210 Johnson Controls Unitary Products 155 ZJ078-150 Standard Motor - With Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breaker 3 ...
Page 157 - ZJ037-061 Hi Static Blower - With Powered Convenience Outlet
528150-YTG-G-1210 Johnson Controls Unitary Products 157 ZJ037-061 Hi Static Blower - With Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) 1. Minimum Circuit Ampacity. MCA 1 w/Pwr Exh...
Page 158 - ZJ078-150 Hi Static Motor - With Powered Convenience Outlet
528150-YTG-G-1210 158 Johnson Controls Unitary Products ZJ078-150 Hi Static Motor - With Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breaker 3...
Page 161 - ZR078-150 Standard Motor - Without Powered Convenience Outlet
528150-YTG-G-1210 Johnson Controls Unitary Products 161 ZR078-150 Standard Motor - Without Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breaker...
Page 164 - ZR078-150 Hi Static Motor - Without Powered Convenience Outlet
528150-YTG-G-1210 164 Johnson Controls Unitary Products ZR078-150 Hi Static Motor - Without Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breake...
Page 167 - ZR078-150 Standard Motor - With Powered Convenience Outlet
528150-YTG-G-1210 Johnson Controls Unitary Products 167 ZR078-150 Standard Motor - With Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breaker 3 ...
Page 170 - ZR078-150 Hi Static Motor - With Powered Convenience Outlet
528150-YTG-G-1210 170 Johnson Controls Unitary Products ZR078-150 Hi Static Motor - With Powered Convenience Outlet Size (Tons) Volt Compressors (each) OD Fan Motors (each) SupplyBlower Motor PwrExh Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) MCA 1 w/Pwr Exh (Amps) Max Fuse 2 / Breaker 3...
Page 171 - Electric Heat Multipliers; Voltage; Nominal
528150-YTG-G-1210 Johnson Controls Unitary Products 171 120 (10) 208 17.9 120 28.0 1.5 10.9 5.5 10.0 None - - - 64.2 69.7 80 80 E18 13.5 2 37.5 73.0 79.8 80 80 E24 18 2 50.0 88.6 95.5 90 100 E36 25.5 2 70.8 114.6 121.5 125 125 E54 40.6 2 112.7 167.0 173.9 175 175 230 17.9 120 28.0 1.5 10.9 5.5 10.0 ...
Page 172 - Typical Wiring Diagrams
528150-YTG-G-1210 172 Johnson Controls Unitary Products Typical Wiring Diagrams ZH/ZJ037-150 Typical Wiring Diagrams Typical ZH/ZJ037-061 Cooling Unit with Gas Heat 230 Volt Wiring Diagram
Page 186 - Typical ZR150 Reheat Wiring Diagram
528150-YTG-G-1210 186 Johnson Controls Unitary Products Typical ZR150 Reheat Wiring Diagram
Page 192 - Weights and Dimensions; Unit 4 Point Load Weight
528150-YTG-G-1210 192 Johnson Controls Unitary Products Weights and Dimensions ZH/ZJ037-150 Unit Weights Unit 4 Point Load Weight Unit 6 Point Load Weight D A C B LEFT FRONT D A C B E F LEFT FRONT Size (Tons) Model Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) 6 Point Load Location (l...
Page 194 - Unit Accessory
528150-YTG-G-1210 194 Johnson Controls Unitary Products ZH/ZJ/ZR037-150 Unit Dimensions ZH037-061 and ZJ/ZR037 ZH/ZJ/ZR037-150 Unit Accessory Weights Unit Accessory Weight (lbs.) Shipping Operating Economizer 90 85 Power Exhaust 40 35 Electric Heat 1 1. Weight given is for the maximum heater size av...
Page 197 - Unit Model Number
528150-YTG-G-1210 Johnson Controls Unitary Products 197 ZJ/ZR150 15.23 29.03 14.85 29.03 14.85 15.23 28.86 29.66 44.09 Ø 24.58 TYP. 4 PL. FRONT See detail B for drain location See detail A for gas inlet C D E F B 4 3/16 27 5/16 89 21 3/16 11 3/8 A LEFT 59 ZH/ZJ/ZR037-150 Unit Physical Dimensions Uni...
Page 198 - Detail A; Gas Pipe Inlet
528150-YTG-G-1210 198 Johnson Controls Unitary Products Detail A Detail B 42” CABINET Ø 3.126 Ø 2.000 3.184 4.727 7.705 14.594 Gas Pipe Inlet Gas Exhaust Vent 50 3/4” CABINET Ø 3.126 Ø 2.000 3.184 4.737 7.715 17.541 Gas Pipe Inlet Gas Exhaust Vent 5-3/8 3/4” FPT ZH/ZJ/ZR037-150 Unit Clearances Direc...
Page 199 - TOP VIEW
528150-YTG-G-1210 Johnson Controls Unitary Products 199 ZH/ZJ/ZR037-150 Unit Bottom Duct Openings TOP VIEW Bottom condensate drain Bottom gassupply entry FRONT RETURN AIR SUPPLY AIR RIGHT LEFT 20 1/8 19 1/8 17 1/8 6 13/16 6 13/16 32 11/16 14 1/2 16 3/8 18 1/16 25 9/16 12 5/16 27 1/2 24 21 18 89 Ø 2....
Page 201 - ZH150 Unit Side Duct Openings; Dot Plugs
528150-YTG-G-1210 Johnson Controls Unitary Products 201 ZH150 Unit Side Duct Openings ZJ/ZR150 Unit Side Duct Openings ZH/ZJ/ZR037-150 Side Duct Dimensions Unit Model Number Dimension (in.) A B C D ZH037, 049, 061, 078, 090 27 3/4 12 1/16 27 1/2 16 ZH102, 120 28 1/4 18 1/16 28 1/4 18 1/4 ZH150 28 1/...
Page 204 - Economizer Options; Factory Installed Downflow Economizer; Economizer Usage; Application
528150-YTG-G-1210 204 Johnson Controls Unitary Products Economizer Options Factory Installed Downflow Economizer Field Installed Downflow Economizer W/Power Exhaust Economizer Usage Application Cabinet Height Description Model Bottom Return All Downflow economizer with barometric relief 2EE04705924 ...
Page 205 - Field Installed Horizontal Economizer W/Power Exhaust
528150-YTG-G-1210 Johnson Controls Unitary Products 205 Field Installed Horizontal Economizer W/Power Exhaust Slab Economizer Downflow W/Power Exhaust 1EH0408 Barometric Relief Hood 1EH0408 Barometric Relief Damper 2PE047032XX Power Exhaust 2EE04706024 Fresh Air Hood 2EE04706024 Fresh Air Damper 2EE...
Page 206 - Copyright
Subject to change without notice. Printed in U.S.A. 528150-YTG-G-1210 Copyright © 2011 by Johnson Controls, Inc. All rights reserved. Supersedes: 528150-YTG-F-0810 Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069 Slab Economizer End Return W/Power Exhaust 2EE04705X24 Slab Economize...