Xantrex XM 1000 - Manual

v Important Safety Instructions 1. Before installing and using the Xantrex PRO Inverter (XM 1800 or XM 1000), read all instructions and cautionary markings on the inverter, the batteries, and all appropriate sections of this guide. 2. Do not expose the Xantrex PRO Inverter to rain, snow, or spray. T...

Safety vi 975-0263-01-01 Explosive Gas Precautions 1. Working in the vicinity of lead-acid batteries is dangerous. Batteries generate explosive gases during normal operation. Therefore, you must read this guide and follow the instructions exactly before installing or using your Xantrex PRO Inverter....

Safety 975-0263-01-01 vii Precautions When Working With Batteries 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well ventilated.3. Never smoke or allow a spark or f...

Safety viii 975-0263-01-01 Precautions for Using Rechargeable Appliances Most rechargeable battery-operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output.Some chargers for small rechargeable batteries can be damaged ...

975-0263-01-01 ix Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v 1 Introduction Quality Power - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1Comprehensive Protection - - - - - - - - - - - - - - ...

Contents x 975-0263-01-01 Connecting the DC Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–22Testing Your Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–24 Testing in Invert Mode - - - - - - - - - - - - - - - - -...

Contents 975-0263-01-01 xi A Specifications Electrical Performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–1Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2Mounting Dimensions - - - - - - - - - -...

1–1 1 Introduction Congratulations on your purchase of the Xantrex PRO Inverter (XM 1800 or XM 1000). The XM 1800 has been designed to give you quality power, ease of use, and reliability.Please take a few moments to read this chapter to familiarize yourself with the main performance features and pr...

Introduction 1–2 975-0263-01-01 Comprehensive Protection The XM 1800 is equipped with numerous protection features to guarantee safe and trouble-free operation: Low battery alarm Alerts you if the battery has become discharged to 11.0 V or lower. Low battery voltage shutdown Shuts the XM 1800 down a...

2–1 2 Features Chapter 2 describes the main features of the XM 1800.Xantrex recommends that you familiarize yourself with these features before installing and operating the inverter. Materials List Your XM 1800 package includes:• One XM 1800 inverter • Two M8 lock washers (on the DC input cable term...

Features 2–2 975-0263-01-01 Front Panel Side View Feature Description 1 Detachable remote panel to display inverter status and battery status information. For more information about the remote panel, see “Front Panel Operation” on page 4–2. 2 GFCI receptacles provide 1000 W (XM 1000) or 1800 W (XM 1...

Rear Panel 975-0263-01-01 2–3 Rear Panel Feature Description 1 Negative DC cabling terminal connects to the cable connected to the negative terminal of the battery. 2 Ventilation opening must not be obstructed for the proper operation of the cooling fan and inverter. When the inverter is mounted, th...

3–1 3 Installation Chapter 3 provides information on cables and fuses to help you plan for your installation, and provides procedures for installing the XM 1800.Xantrex strongly recommends that you read the entire chapter before starting to install the XM 1800, so that you can plan an installation t...

Installation 3–4 975-0263-01-01 Installation Codes Governing installation codes vary depending on the location and type of installation. Electrical installations must meet local and national wiring codes and should be performed by a qualified electrician.In residential applications, electrical codes...

Designing Your Installation 975-0263-01-01 3–5 Choosing an Appropriate Location The XM 1800 must only be installed in a location that is: : WARNING: Explosion or fire hazard The XM 1800 contains components that may produce arcs or sparks. To prevent fire or explosion, do not install the inverter in ...

Installation 3–6 975-0263-01-01 Calculating Cable Sizes To operate safely and effectively, the XM 1800 needs proper cables and fuses. Because the XM 1800 has low-voltage and high-current input, it is essential that you use low-resistance wiring between the battery and the inverter to deliver the max...

Designing Your Installation 975-0263-01-01 3–7 Sizing the Chassis Ground Cable See Table 3-2 for the size of the chassis ground cable that runs from the grounding point to the chassis ground stud on the inverter. Table 3-1 Recommended DC Input Wire Sizes & Lengths RV a (Recreational Vehicle) a. ...

Installation 3–8 975-0263-01-01 Calculating Fuse/Circuit Breaker Size Because your batteries can provide thousands of amps of short-circuit current, you need fuses or circuit breakers that can safely interrupt the short-circuit current that the batteries can produce. To select the correct fuse type ...

Installing the XM 1800 975-0263-01-01 3–9 Installing the XM 1800 Do not proceed with the installation of your XM 1800 until you have read the section “Designing Your Installation” on page 3–1. The more thorough your planning, the better your power needs will be met to achieve maximum performance fro...

Installation 3–12 975-0263-01-01 Connecting the Chassis Ground The XM 1800 has a ground stud on the side of the unit as shown in Figure 3-3. Follow the guidelines in “Grounding Locations” to connect the inverter’s chassis to the ground. Grounding Locations You must connect the chassis ground stud to...

Installing the XM 1800 975-0263-01-01 3–13 Chassis Ground Stud Xantrex recommends that you attach the grounding cable to the chassis ground stud with a ring terminal. This procedure will ensure that the wire does not slip off the chassis ground stud. To connect the cable to the chassis ground stud: ...

Installation 3–14 975-0263-01-01 AC Wiring You can plug loads (12 A continuous, 15 A maximum) directly into the GFCI receptacle on the front panel of the XM 1800. You can also connect the inverter to an existing AC circuit and then plug loads into GFCI receptacles connected to that circuit.If you pl...

AC Wiring 975-0263-01-01 3–15 When making the AC input and AC output connections, observe the correct color code for the appropriate AC wire, as described in Table 3-4. Connecting AC Input 1. Install the required circuit breaker in the AC output panel supplying the unit (See Figure 3-6 on page 3–20)...

Installation 3–16 975-0263-01-01 A separate screw is provided to connect the AC input ground (see Figure 3-5 on page 3–16). 8. Strip about 2 inches (50 mm) from the jacket of the AC input cable. The AC input cable may be either solid or stranded, but must have three conductors and be sized as in Tab...

AC Wiring 975-0263-01-01 3–17 15. Secure the strain-relief clamp.16. See “Connecting AC Output to an Existing AC Circuit” on page 3–17.17. Reinstall the GFCI to the unit. Alternatively, if you do not reinstall the GFCI, make sure that you cap the exposed wires and install a blanking plate to cover t...

Installation 3–22 975-0263-01-01 Connecting the DC Cables Consult Figure 3-1, “DC Input Configuration for Normal Loads” on page 3–2, or, Figure 3-2, “DC Input Configuration for Heavy Loads” on page 3–3, for additional details that are specific to your installation. To connect the DC cables: 1. Make ...

Connecting the DC Cables 975-0263-01-01 3–23 10. Attach the connector on the positive cable to the positive DC terminal on the inverter. 11. Install the lock washer and nut that are supplied with the inverter. Tighten the nut to a torque of 108–120 in-lbf (12.2–13.6 N-m). Make the connection snug en...

Installation 3–24 975-0263-01-01 14. Install the lock washer and nut that are supplied. Tighten the nut to a torque of 108–120 in-lbf (12.2–13.6 N-m). Make the connection snug enough so the ring terminal does not move around on the DC terminal, but do not overtighten. 15. Slip the DC terminal covers...

Testing Your Installation 975-0263-01-01 3–25 4. Turn the appliance on to verify that it operates.If the appliance operates, your installation is successful. If your installation has AC input and output hardwired to the XM 1800, proceed to “Testing in Shore Power Mode”.If the status LED on the displ...

Installation 3–26 975-0263-01-01 Installing the Remote Panel You can detach and reinstall the remote panel to monitor and operate the XM 1800 up to 25 feet (7.62 m) away from the unit. To install the remote panel in another location, you will need the following tools and materials:• screwdriver • ji...

Operation 4–2 975-0263-01-01 Front Panel Operation The XM 1800 features a remote control panel with three-digit LED display to show inverter, AC source, and battery status information. Figure 4-1 XM 1800 Remote Panel Table 4-1 Remote Panel Features Feature Description 1 On/Off button . Press once to...

Operating in Shore Power Mode 975-0263-01-01 4–3 Operating in Shore Power Mode The XM 1800 is in shore power mode when an AC source (a generator or utility power) is present to power the appliances connected to the XM 1800. The status LED glows green to indicate that the XM 1800 is using utility (or...

Operation 4–4 975-0263-01-01 Checking Battery Status You can check the battery status by pressing the Select button until the Input Voltage LED illuminates. The battery voltage appears in the three-digit LED display. The normal operating battery voltage range is between 11 and 15 volts. Checking Out...

Operating Limits 975-0263-01-01 4–5 Operating Limits Power Output The XM 1800 can deliver up to 1000 watts (XM 1000) or 1800 watts (XM 1800) continuous power. The wattage rating applies to resistive loads such as incandescent lights. Input Voltage The allowable XM 1800 input voltage ranges are shown...

Operation 4–6 975-0263-01-01 Inverter Loads The XM 1800 will operate most AC loads within its power rating of 1000 watts (XM 1000) or 1800 watts (XM 1800). However, some appliances and equipment may be difficult to operate, and other appliances may actually be damaged if you try to operate them with...

Over-temperature Conditions 975-0263-01-01 4–7 Over-temperature Conditions When the XM 1800 senses its internal temperature approaching its limit, the alarm beeps every two seconds and the display shows fault code E07 alternating with “OtA”.If the over-temperature condition persists, the XM 1800 shu...

5–1 5 Troubleshooting Chapter 5 will help you identify the source of most problems that can occur with the XM 1800.If you experience a problem with the inverter that is not described in this chapter, please visit www.xantrex.com/support.asp and check the FAQs (Frequently Asked Questions) for your pr...

Troubleshooting 5–2 975-0263-01-01 Common Problems Buzz in Audio Equipment Some inexpensive stereo systems may emit a buzzing noise from their loudspeakers when operated from the XM 1800. This occurs because the power supply in the audio system does not adequately filter the modified sine wave produ...

Troubleshooting 5–4 975-0263-01-01 Troubleshooting Reference WARNING: Electrical shock and burn hazard Do not disassemble the XM 1800. It does not contain any user-serviceable parts. Attempting to service the unit yourself could result in an electrical shock or burn. Table 5-2 Troubleshooting Refere...

A–1 A Specifications Appendix A contains electrical performance and physical specifications for the XM 1000 and XM 1800. Specifications are subject to change without notice. Electrical Performance XM 1000 XM 1800 Output power at 77 º F (25 ºC) ambient temperature and 12 VDC input:• Maximum continuou...

Specifications A–2 975-0263-01-01 Physical Specifications XM 1000 XM 1800 Length 12 13/16 inches (326 mm) 14 9/16 inches (370 mm) Width (including mounting flanges) 9 inches (230 mm) Height 4 inches (102 mm) Weight 7.5 lb (3.4 kg) 10.8 lb (4.9 kg) Xantrex_PRO1800.book Page 2 Tuesday, April 24, 2007 ...

Mounting Dimensions 975-0263-01-01 A–3 Mounting Dimensions Figure A-1 XM 1800 Mounting Dimensions Xantrex_PRO1800.book Page 3 Tuesday, April 24, 2007 11:33 AM

B–1 B Battery Types The information in Chapter B will help you to select, connect, and maintain batteries that are most appropriate for your application.The batteries that you use strongly affect the performance of the XM 1800. It is important to connect the inverter to the correct size and type of ...

Battery Types B–2 975-0263-01-01 Deep-Cycle Batteries Deep-cycle batteries are designed for deep discharge service where they will be repeatedly discharged and recharged. They are marketed for use in recreational vehicles, boats, and electric golf carts—so you may see them referred to as RV batterie...

Battery Types B–4 975-0263-01-01 Estimating Battery Requirements To determine how much battery capacity you need: 1. Determine how many watts are consumed by each appliance that you will operate from the XM 1800. You can normally find the watt rating labelled on the product. If only the current draw...

Estimating Battery Requirements 975-0263-01-01 B–5 This example illustrates how quickly your battery needs can escalate. To reduce the required battery size, you can conserve energy by eliminating or reducing the use of some loads or by re-charging more frequently.When sizing your battery, resist th...

Battery Types B–6 975-0263-01-01 Using Multiple Batteries As your power requirements increase, you may need to use more than one battery to obtain sufficient capacity. Read “Two Batteries Connected In Parallel” and “Two Separate Battery Banks” to determine whether two batteries or two battery banks ...

Battery Tips 975-0263-01-01 B–7 Battery Tips Explosive/Corrosive Gases Lead-acid batteries may emit hydrogen gases, oxygen, and sulfuric acid fumes when recharging. To reduce the risk of explosion:• Vent the battery compartment to prevent the accumulation of gases. • Do not install electronic or ele...

C–1 C Alternators and Charging Systems Appendix C provides guidelines for recharging batteries from an alternator, from AC power, and from alternate energy sources.A good charging system is important for the health of your batteries. Poor recharging methods can quickly damage batteries. Charging Sys...

Alternators and Charging Systems C–2 975-0263-01-01 Charging With an Engine Alternator Read the following information to determine whether your vehicle’s standard alternator will be adequate by itself, whether you should install an alternator controller, or whether you need a high-output alternator....

Charging From AC Power 975-0263-01-01 C–3 Charging From AC Power When recharging from AC power, use a good quality battery charger or RV converter that meets the requirements outlined in “Charging System Requirements” on page C–1.For information about Xantrex’s battery chargers, visit our web site a...

975-0263-01-01 WA–1 Warranty and Return Information Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc. (“Xantrex”) and covers defects in workmanship and materials in your Xantrex PRO Inverter (XM 1800 or XM 1000). This warranty period lasts for 1 ye...

Warranty and Return WA–2 975-0263-01-01 What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems. This warranty does not apply to and Xantrex will...

Warranty and Return 975-0263-01-01 WA–3 Warning: Limitations On Use Please note that the Xantrex PRO Inverter is not intended for use as an uninterruptible power supply and Xantrex makes no warranty or representation in connection with any use of the product for such purposes. Return Material Author...

Warranty and Return WA–4 975-0263-01-01 Out of Warranty Service If the warranty period for your Xantrex PRO Inverter has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your in...