Xantrex XDI2048 - Manual

TM-DIOP-01XN-01 v Important Safety Instructions WARNING Operate the Inverter in an environment free of flammable gases or fumes. To ensure that the Inverter’s safety features are not compromised, use the Inverter as specified in this manual and do not substitute parts or make any unauthorized modifi...

TM-DIOP-01XN-01 vii Important Safety Instructions 1 Introduction Inverter Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2Features and ...

Contents viii TM-DIOP-01XN-01 CAN/SYNC Connector - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13 Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13Specifications: - - - - - - - - - - - - - - - - - - - - - - - - - - -...

Contents TM-DIOP-01XN-01 ix Fuses and Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10Incorrect Connection Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–10Output (AC) Alarm - - - - - - - - - - - - - - - - - - - - - - - - - ...

Contents x TM-DIOP-01XN-01 A Specifications Inverter Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2Regulatory Approvals - - - - - - - - - - - ...

TM-DIOP-01XN-01 xi Figure 2-1 Packing List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Figure 2-2 Shipping or Storage Carton Label- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Figure 2-3 Rack Mount Frame Rear View- - - - - - - - - - - - - - -...

TM-DIOP-01XN-01 xiii Table 2-1 User Line Connection- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12 Table 2-2 CAN/SYNC Pin-out- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14 Table 2-3 3-Phase Configurations- - - - - - - - - - - - - - - - - - - -...

1 Introduction Chapter 1 contains an introduction to the XDI Inverter and the Ethernet card. This chapter provides a list of the major features, protections and options included with both the XDI Inverter and the Ethernet card.

Introduction 1-2 TM-DIOP-01XN-01 Inverter Information Description The Xantrex Datacom Inverter (patent pending) is the most versatile modular rack mounted Inverter system for telecom and industrial applications requiring constant AC power from standard –48 V battery systems. The XDI consists of a 1 ...

Ethernet Information TM-DIOP-01XN-01 1-3 Ethernet Information Description The internal XDI Ethernet interface allows you to monitor and operate your inverter from a local or remote computer equipped with an Ethernet card. The Ethernet interface allows monitoring and configuration of the XDI Inverter...

Introduction 1-4 TM-DIOP-01XN-01 Monitor Functions • DSP Firmware Version • Manufacturer • Model • Serial Number • Front Panel LED status • Output Voltage • Output Current • Percent Load • Startup State • Current Fault Status • Faults Since Power On Part Number and Ordering Information XDI2048-RM In...

Rack Mount Frame Assembly and Installation 2-2 TM-DIOP-01XN-01 Initial Inspection When you first receive your unit, perform a quick physical check. 1. Inspect the unit for scratches and cracks, broken switches, connectors, terminals, and missing accessories. 2. Have a service technician check the un...

Initial Inspection TM-DIOP-01XN-01 2-3 Packaging for Shipping or Storage Follow these instructions to prepare the unit for shipping or storage. 1. When returning the unit or sending it to the service center, attach a tag to the unit stating its model number (available from the front panel label) and...

Location, Mounting and Ventilation TM-DIOP-01XN-01 2-5 Location, Mounting and Ventilation When you install the Inverter into a rack, allow cooling air to reach the ventilation inlets. At the same time, do not block the air exhaust. See “Electrical Specifications” on page A–2 for the operating altitu...

Rack Mount Frame Assembly and Installation 2-6 TM-DIOP-01XN-01 Installation into Relay Racks Use the supplied mounting brackets to secure the backplane in a relay rack. Figure 2-5 Installing into Relay Racks 2. Assemble in Relay Rack 1. Attach the Mounting Brackets

DC Input Power TM-DIOP-01XN-01 2-7 DC Input Power Input Connector and Cables The XDI input connector is a 2-pole, double lug terminal block with separate double studs for the ground connection. A minimum of 6 AWG copper conductor (rated 85°C minimum) is the recommended wire gauge for all three input...

AC Load and Signal Line Connection TM-DIOP-01XN-01 2-9 AC Load and Signal Line Connection AC Output Connector This is a two terminal barrier strip for use with up to #12 AWG wire. The two terminals, L1 & L2 are floating outputs, L1 or L2 can be grounded to simulate a neutral conductor. The barri...

Rack Mount Frame Assembly and Installation 2-10 TM-DIOP-01XN-01 Load Connection 1. If necessary, remove the output cover by loosening the two securing nuts. Release the clamp on the strain relief and insert one end of the load wire 2. Strip and install appropriately sized spade or ring terminals on ...

AC Load and Signal Line Connection TM-DIOP-01XN-01 2-11 User Line Connection Overview The User-line interface provides basic remote control and monitoring on the Inverter using TTL logic signals. The available signals are an Inverter on/off input, fault and Inverter-on flags as well as a configurabl...

Rack Mount Frame Assembly and Installation 2-12 TM-DIOP-01XN-01 User Line Connector The user-line is a 6-position wire clamp connector adjacent to the DC input connector. Table 2-1 lists user functions and associated terminal numbers. User Line Wiring Use twisted pairs of 22-24 AWG for connections. ...

Connection Schemes TM-DIOP-01XN-01 2-15 Connection Schemes Stand-Alone Operation A 120 Ohm resistor should be connected across the CAN-hi and CAN-lo terminals to properly terminate the bus. No other connections to this port are necessary for single unit operation. Parallel Operation When operated in...

Connection Schemes TM-DIOP-01XN-01 2-17 Split Phase Operation Use this scheme to extend the output voltage. No more than two units should be connected in series though more can be added in parallel with either series unit. To connect two units for split voltage, proceed as follows: • First ensure po...

Rack Mount Frame Assembly and Installation 2-18 TM-DIOP-01XN-01 Three Phase Operation Overview XDI inverters can be configured for 3-phase operation where necessary. Synchronizing signals are used to achieve this functionality, precisely phase locking the units at 120 phase displacement. For single ...

3-Phase Synchronization and Signal Wiring TM-DIOP-01XN-01 2-19 3-Phase Synchronization and Signal Wiring Refer to Table 2-2 for the signal pinouts. To achieve proper three-phase output, units configured for each phase need to be wired to the appropriate phase. Extra care should be exercised when mul...

3 Inverter Module Installation and Operation Chapter 3 contains information and procedures for installing and using the XDI Inverter . This chapter describes the following:• installing the inverter • setting up the inverter • protections and alarms • maintaining the inverter

Inverter Module Installation and Operation 3-2 TM-DIOP-01XN-01 Installation into Rack Mount Frame Installing To install an inverter module, slide it into a pre-wired rack mount frame until the mounting ears are flush with the front of the rack. In order to prevent the inverter from being accidentall...

Inverter Module Installation and Operation 3-4 TM-DIOP-01XN-01 Operation of Inverter Module Theory of Operation The XDI is a digitally controlled power converter. It provides galvanic isolation from the DC input to the AC output. The isolation stage is a resonant full-bridge converter and the invers...

Operation of Inverter Module TM-DIOP-01XN-01 3-5 Standby Mode This low power state allows your inverter to recommence operation quickly but conserves power in the meantime. In this mode the output to your inverter remains OFF and the green “Standby/ON” LED (see Figure 3-2) on the front panel flashes...

Inverter Module Installation and Operation 3-6 TM-DIOP-01XN-01 User Interface Front Panel User Lines The port with user lines is located at the rear panel of the rack mount frame (Figure 2-3). See Figure 2-7. The following table lists the signals: Table 3-1 Front Panel LED Functions Red LED Green LE...

Protections and Alarms TM-DIOP-01XN-01 3-7 Protections and Alarms Overview The Digital Signal Processor (DSP) in the inverter continuously monitors a number of parameters for purposes of protecting the power source, load, inverter and user from hazardous conditions. Fuses on the DC input and AC outp...

Inverter Module Installation and Operation 3-8 TM-DIOP-01XN-01 Overload Protection The inverter will deliver the rated load power continuously at the rated ambient temperature. It will also reliably operate up to 1600 Watts without further restriction on the maximum ambient temperature. The internal...

Protections and Alarms TM-DIOP-01XN-01 3-9 Over Temperature Protection (OTP) This feature protects critical components from failure due to temperature stress should a fan fail or the ambient temperature or internal temperature exceed acceptable levels. This module also controls the fans, turning the...

Inverter Module Installation and Operation 3-10 TM-DIOP-01XN-01 Fuses and Grounding The inverter is equipped with non-user replaceable, internal fuses for fault protection. The input fuse (fuse F1) is rated at 60 A, 170 Vdc, 100 kA 1R and positioned in the return path. Both L1 and L2 output ports ar...

Maintenance TM-DIOP-01XN-01 3-11 To Clear an Alarm Depending on the cause of the alarm, the alarm may be cleared automatically as soon as the fault condition has elapsed. In some cases, the alarm is cleared by: • cycling the ON/OFF switch on the rear panel, • toggling the Shut_Down user line, • or t...

Remote Communication & Monitoring 4-4 TM-DIOP-01XN-01 How to Setup For the First Time Hardware Setup In order to communicate to the XDI Ethernet for the first time, you will need a CAT5/CAT5e cable and a computer with an Ethernet adapter installed. Setting up to configure for the first time: 1. ...

Remote Communication & Monitoring 4-6 TM-DIOP-01XN-01 You can use Table 4-2 to record your own settings. Resetting To reset the Ethernet settings the cover will have to be removed to put a jumper onto the control card. When the Ethernet is reset, its settings will be changed to the default value...

Operating Instructions TM-DIOP-01XN-01 4-9 Operating Instructions Introduction The Ethernet interface card allows you to monitor/configure settings using a Web page. It also adds email functionality to the XDI. The unit will automatically send an email when it is powered up or when there is a fault ...

Operating Instructions TM-DIOP-01XN-01 4-11 Using DHCP A DHCP server is used to obtain a dynamic IP that is unique on the network. To enable DHCP, set the default IP to “0.0.0.0”. On power up the Ethernet interface card will request a unique IP address from the DHCP server which it will set as its a...

Remote Communication & Monitoring 4-12 TM-DIOP-01XN-01 Password The Web page interface is password protected. See “Password” on page 4–12 for the default password. The Web page uses the industry standard MD5 algorithm to authenticate the remote user. Network configurations (Default IP, SMTP Serv...

Operating Instructions TM-DIOP-01XN-01 4-13 Automatic Power-On Email When the inverter is turned on, it will attempt to send an email to the configured “Email Alert Address” using the configured “SMTP Server”. Contents of the email: From: XDI <serial number> To: <Email Alert Address> Sub...

Remote Communication & Monitoring 4-14 TM-DIOP-01XN-01 Manage Page The “Manage page” is the first page of the Web page. It contains information about the inverter as well as buttons to put the unit into or out of standby mode. Figure 4-7 Manage Page of Web Interface Table 4-4 Manage Page of Web ...

Operating Instructions TM-DIOP-01XN-01 4-15 Setup Page The “Setup page” allows the user to set the Ethernet interface card’s network setting, email settings and refresh rate. It is important that the network settings are correct to ensure proper communication. Important: Contact Network Administrato...

Operating Instructions TM-DIOP-01XN-01 4-17 Monitor page The “Monitor page” shows the current status of the Inverter. It displays the output measurements, output conditions and faults. Figure 4-9 Monitor Page of Web Interface

Operating Instructions TM-DIOP-01XN-01 4-19 Automatic Shutdown Email When the inverter shuts down due to a fault or a user shutdown, the Ethernet interface will attempt to send an email to the configured “Email Alert Address” using the configured “SMTP Server” (see “Network Connection” on page 4–9)....

5 Troubleshooting Chapter 5 contains information and procedures for troubleshooting your XDI Inverter and Ethernet card .

Troubleshooting 5-2 TM-DIOP-01XN-01 User Diagnostics If your XDI is not performing as described in this manual, run through the procedures and checks in this section before calling your service technician. These procedures are confined to operator-level functions only and do not require cover-off se...

User Diagnostics TM-DIOP-01XN-01 5-3 Diagnostic Guide I Table 5-1 Inverter Diagnostics Symptom Check Further Checks and Corrections No output. No front panel indication. Is input breaker and power to rack enabled? Check for availability of power source. Is unit fully recessed and secured in rack? Se...

Specifications A-2 TM-DIOP-01XN-01 Inverter Specifications Electrical Specifications Input Voltage, Current, Power, Frequency Ranges Output Voltage, Current, Power, Frequency Ranges Nominal Input - 48 VDC Input Range - 40 to - 60 V (meets all specification) Safe Input Range ± 80 Vdc (will not damage...

Specifications A-4 TM-DIOP-01XN-01 Efficiency • Minimum 85% efficiency at full power, peak efficiency 89% • No load draw: less than 60 W Start Up Behavior • Hot-Swap capable, with controlled inrush current • No arcing of connectors when unit inserted or withdrawn • Output phase locked to parallel co...

Inverter Specifications TM-DIOP-01XN-01 A-5 Mechanical Specifications Ventilation Air intake from front of unitNo additional clearance required top or bottom Mounting 1 U rack height in rack mount frame, no additional clearance required top or bottomChassis for 19” rack holds 1 module Weight 22 lbs....

TM-DIOP-01XN-01 B-1 Warranty and Product Information Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc. ("Xantrex") and covers defects in workmanship and materials in your Xantrex Datacom Inverter. This warranty period lasts for three (3) ye...

Warranty B-2 TM-DIOP-01XN-01 What proof of purchase is required? In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex. Proof of purchase may be in any one of the following ...

Return Material Authorization Policy TM-DIOP-01XN-01 B-3 Exclusions If this product is a consumer product, federal law does not allow an exclusion of implied warranties. To the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable law they are limited...

Warranty B-4 TM-DIOP-01XN-01 Return Procedure 1. Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improp...

Xantrex Technology Inc. 1 800 670 0707 Tel toll free NA1 360 925 5097 Tel direct1 800 994 7828 Fax toll free NA1 360 925 5143 Fax [email protected] TM-DIOP-01XN-01 Printed in Canada