Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 2/19/2008) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manuala...
Page 3 - TABLE OF CONTENTS
I n t r o d u c t i o n 3 MAN0003 (Rev. 11/30/2006) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 SPECIFICATIONS . . . . ...
Page 4 - GENERAL INFORMATION
4 I n t r o d u c t i o n MAN0003 (Rev. 11/30/2006) GENERAL INFORMATION The purpose of this manual is to assist you in operatingand maintaining your tiller. Read it carefully. It furnishesinformation and instructions that will help you achieveyears of dependable performance. These instructionshave b...
Page 5 - S a f e t y; INSTALLATION; SAFETY RULES
S a f e t y 5 Alitec Tiller SR (Rev. 11/30/2006) INSTALLATION Hydraulics must be connected as instructed in this m anua l. Do not sub stitute pa rts, m odify, orconnect in any other way. After connecting hoses, check that all control lever positions function as instructed in the Opera-tor's Manual. ...
Page 6 - OPERATION
6 S a f e t y Alitec Tiller SR (Rev. 11/30/2006) (Safety Rules continued from previous page) Be sure attachment is properly secured, adjusted, and in good operating condition. Couplerl o c k p i n s m u s t b e f u l l y e x t e n d e d a n d p r o p e r l yengaged into attachment retaining slots. P...
Page 7 - MAINTENANCE
S a f e t y 7 Alitec Tiller SR (Rev. 11/30/2006) (Safety Rules continued from previous page) MAINTENANCE Before leaving operator's seat, follow power unit manual instructions. Lower lift arms and puta ttachment on the ground. Stop engine, removekey, engage brake, and remove seat belt/operatorrestrai...
Page 8 - S a fe t y; WARNING; TO AVOID SERIOUS INJURY OR DEATH:; WARNING; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
8 S a fe t y MAN0003 (Rev. 11/30/2006) 5 - PN 19924 HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH. n Check for leaks with cardboard; never use hand. n Before loosening fittings: lower load, release pressure, andbe sure oil is cool. n Consult phys...
Page 10 - O p e r a t i o n; PRE-OPERATION CHECK LIST; TILLER INSTALLATION
1 0 O p e r a t i o n MAN0003 (Rev. 11/30/2006) OPERATION Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locat...
Page 11 - TILLER DEPTH ADJUSTMENT; TILLER OPERATION
O p e r a t i o n 11 MAN0003 (Rev. 11/30/2006) Figure 2 . Roll the skid steer arms back until the tiller is com-pletely off the ground. Engage the parking break on theskid steer. Stop engine and relieve the back pressure inthe auxiliary hydraulic system. Exit the skid steer. Move the coupler pins to...
Page 12 - TRANSPORT; CLEANING; STORAGE
1 2 O p e r a t i o n MAN0003 (Rev. 11/30/2006) NOTICE ■ To avoid tiller and motor damage, stop prime mover hydraulic flow. Allow tiller to stop com-pletely before changing direction of rotation. For maximum productivity and to maintain optimaloperation, keep chassis free of residue build up andrepl...
Page 13 - Tr o u b l e s h o o t i n g; TROUBLESHOOTING
Tr o u b l e s h o o t i n g 1 3 MAN0003 (Rev. 11/30/2006) TROUBLESHOOTING PROBLEM POSSIBLE CAUSES SOLUTION Drum will not rotate Auxiliary hoses are not hooked up to skid steer Inspect connections visually (make sure QD’s are fully engaged). There is an obstruction in one or both of the auxiliary ho...
Page 14 - Tro u b l e s h o o t i n g
1 4 Tro u b l e s h o o t i n g MAN0003 (Rev. 11/30/2006) TROUBLESHOOTING PROBLEM POSSIBLE CAUSES SOLUTION Excessive oil temperature Obstruction in one or both auxiliary hoses Visually inspect and replace hoses as necessary. Hydraulic oil level on skid steer is low Refer to skid steer owner’s manual...
Page 15 - S e r v i c e; SERVICE; DRUM REMOVAL; MOTOR REMOVAL
S e r v i c e 1 5 MAN0003 (Rev. 11/30/2006) SERVICE DRUM REMOVAL Rotate the tiller so it rests on the attach wings asshown in Figure 5. Use a hoist to support the drum atthe midpoint. Figure 5 . Remove the two depth skid bolts (1) and four motorhousing bolts (2) from one side as shown in Figure 6. F...
Page 16 - S e rv i c e; MOTOR INSTALLATION
1 6 S e rv i c e MAN0003 (Rev. 11/30/2006) Figure 9 . Remove the two depth skid bolts (1) and four motorhousing bolts (2) from one side as shown in Figure 10. Figure 10 . Remove the depth skid and motor housing. Place themotor housing in vice (3) as shown in Figure 11. Figure 11 . Use an extension a...
Page 17 - DRUM INSTALLATION
S e r v i c e 1 7 MAN0003 (Rev. 11/30/2006) Figure 14 . TL52 and TL73 Install motor housing (5) into one side of the chassisusing four 1/2” x 1-1/2” bolts (6), eight 1/2” flat washers(7) and four 1/2” - 13 nuts (8) as shown in Figure 15. Figure 15 . Figure 16 . TL84 DRUM INSTALLATION Rotate the till...
Page 18 - DEPTH SKID ASSEMBLY
1 8 S e rv i c e MAN0003 (Rev. 11/30/2006) Figure 19 Use a hoist to lift the drum. Make sure the coupler isaligned with the motor shaft and insert motor shaft intodrum as shown in Figure 20. Figure 20 . Install the motor housing into other side of the chassis.Install the motor housing (6) into one s...
Page 19 - TINE REPLACEMENT
S e r v i c e 1 9 MAN0003 (Rev. 11/30/2006) TINE REPLACEMENT To replace worn or broken tines (1), remove the 1/2"nut (3) and bolt (2) as shown in Figure 23. Remove theworn or broken tine and replace with a new tine. Install1/2" x 1-1/2" - 20 bolt (2) and 1/2" - 20 nut (3). Torque to5...
Page 20 - P a rts; DRUM ASSEMBLY
2 0 P a rts MAN0003 (Rev. 11/30/2006) DRUM ASSEMBLY REF PART QTY DESCRIPTION 1 59000 24 Bolt, 1/2 NF x 1-1/2 GR8 ZP TL52 1 59000 24 Bolt, 1/2 NF x 1-1/2 GR8 ZP TL73 1 59000 24 Bolt, 1/2 NF x 1-1/2 GR8 ZP TL84 2 105170 1 Drum weld, 52" TL52 2 101913 1 Drum weld, 73" TL73 2 102402 1 Drum weld,...
Page 21 - P a r ts; BASE UNIT ASSEMBLY
P a r ts 2 1 MAN0003 (Rev. 11/30/2006) BASE UNIT ASSEMBLY REF PART QTY DESCRIPTION 1 20551 4 Bolt, 5/8 NC x 4-1/2 GR8 ZP 2 21666 8 Bolt, 1/2 NC x 1-1/2 GR8 ZP 3 57816 16 Washer 1/2 SAE flat hrd 4 101921 2 Collar, round bore TL73 5 102993 2 Skid 6 104351 4 Bushing, TL Skid pin 7 105715 1 Attach chass...
Page 22 - HYDRAULIC ASSEMBLY TL52
2 2 P a rts MAN0003 (Rev. 11/30/2006) HYDRAULIC ASSEMBLY TL52 CONNECTION HOSE END 1A H1265 -10 ST 1B H1265 -8 ST 2A H1264 ST 2B H1264 90° 3A H1281 ST 3B H1281 90° REF PART QTY DESCRIPTION 1 105716 2 Tube, 63.39 hyd TL52 2 F1016 4 Fitting 10 OM x 8 FLM ST 3 F1020 4 Fitting 8 FLF x 8 FLM 90° 4 F1231 2...
Page 23 - HYDRAULIC ASSEMBLY TL73
P a r ts 2 3 MAN0003 (Rev. 11/30/2006) HYDRAULIC ASSEMBLY TL73 CONNECTION HOSE END 1A H1280 -10 ST 1B H1280 -12 ST 2A H1278 ST 2B H1278 90° 3A H1279 ST 3B H1279 90° REF PART QTY DESCRIPTION 1 101897 2 Tube, hyd TL73 2 102360 2 Tube, hyd TL73/TL84 3 F1087 4 Fitting, 10 OM x 10 FLM ST 4 F1110 2 Fittin...
Page 24 - HYDRAULIC ASSEMBLY TL84
2 4 P a rts MAN0003 (Rev. 11/30/2006) HYDRAULIC ASSEMBLY TL84 CONNECTION HOSE END 1A H1337 ST 1B H1337 ST 2A H1335 ST 2B H1335 90° 3A H1336 ST 3B H1336 90° REF PART QTY DESCRIPTION 1 102746 2 Tube, hyd TL84 2 102747 2 Tube, hyd TL84 3 F1023 2 Fitting, 12 FLF x 12 FLM 90° 4 F1077 2 Fitting, 12 FLM x ...
Page 25 - DECAL PLACEMENT
P a r ts 2 5 MAN0003 (Rev. 11/30/2006) DECAL PLACEMENT REF PART QTY DESCRIPTION 1 D0119 1 Decal, Alitec (white with black) 2 D0155 1 Decal, TL52 2 D0161 1 Decal, TL73 2 D0264 1 Decal, TL84 3 D0157 1 Decal, tie down 4 D0158 2 Decal, lift point
Page 26 - A p p e n d i x; FITTING TORQUE CHART; TORQUE
2 6 A p p e n d i x Fitting Torque Chart (7/15/2005) FITTING TORQUE CHART Always tighten fittings to these values unless a different torque value is listed for a specific service procedure. Make sure fastener threads are clean and threads are engaged properly. All torque values are adopted from SAE ...
Page 27 - Q u i c k C o u p l e r; QUICK COUPLER KITS
Q u i c k C o u p l e r 2 7 Quick Coupler Chart (Rev. 10/20/2006) QUICK COUPLER KITS QUICK COUPLER KIT COMPONENTS High-Flow with Auxiliary High-Flow with No Auxiliary Low-Flow Make QC Kit Description QC Kit Description QC Kit Description Bobcat HC356 Flush Face HC355 Flush Face HC357 Flush Face V in...
Page 28 - QUICK COUPLER KIT COMPONENTS
2 8 Q u i c k C o u p l e r Quick Coupler Chart (Rev. 10/20/2006) QUICK COUPLER KIT COMPONENTS QC KIT Includes Style Male/Female Body Size Hose End HC308 HC416 Flush Face Female 5/8 SAE #12 O-ring HC417 Flush Face Male 5/8 SAE #12 O-ring HC418 Flush Face Male 3/8 SAE #8 O-ring HC310 HC414 Flush Face...
Page 30 - BOLT TORQUE CHART
3 0 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 31 - BOLT SIZE CHART; SAE Bolt Thread Sizes
A p p e n d i x 3 1 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 32 - WARRANTY
F-3079 (Rev. 5/15/2008) WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Nu...
