Page 2 - I n t r o d u c t i o n; or; DANGER
2 I n t r o d u c t i o n Gen’l (Rev. 2/5/2007) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - I n t r o d u ct i o n; TABLE OF CONTENTS
I n t r o d u ct i o n 3 MAN0155 (Rev.2/16/2007) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION...
Page 4 - GENERAL INFORMATION
4 I n t r o d u ct i o n MAN0155 (Rev. 2/16/2007) SG100 SPECIFICATIONS Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1012 lbs. Cutting wheel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - S a f e t y; TRAINING; SAFETY RULES
S a f e t y 5 SG100 Safety Rules (Rev. 6/16/2006) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To lo...
Page 6 - TRANSPORTATION
6 S a f e t y SG100 Safety Rules (Rev. 6/16/2006) (Safety Rules continued from previous page) Avoid contact with electrical wires. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of allmoving parts. Always comply with all state and local lighting an...
Page 7 - STORAGE
S a f e t y 7 SG100 Safety Rules (Rev. 6/16/2006) Keep all persons away from operator control a r e a w h i l e p e r f o rm i n g a d j us tm e n ts , s e r v i c e , o rmaintenance. Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins areinstalled secu...
Page 8 - SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
8 S a f e t y SG100 Safety Rules (Rev.2/16/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 2 - PN MS501-A 1 - PN MS-503 7 5 2 10 Under Shield 3 9 Under Shield 11 1 3 - PN MS-505 4 - PN MS-502-AEarly Production Only 6 2 7 5 1 U...
Page 9 - Use a clean, damp cloth to clean safety decals.; ROTATING DRIVELINE; 1 - Serial Number Plate; WARNING
S a f e t y 9 SG100 Safety Rules (Rev. 2/16/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and ...
Page 10 - O p e r a t i o n; OPERATION; TRACTOR STABILITY; NOTICE; CAUTION
1 0 O p e r a t i o n MAN0155 (Rev. 2/16/2007) OPERATION The operator is responsible for the safe operation ofthis stump grinder. The operator must be properlytrained. Operators should be familiar with the tractor,stump grinder, and all safety practices before startingoperation. Read the safety rule...
Page 11 - Category 1 Hitch Pin
O p e r a t i o n 11 MAN0155 (Rev. 2/16/2007) 4. Grease slip joint on driveline. NOTE: Check gearbox oil level daily after initial start up. Figure 3 . Lubrication Points INSTALL 3-POINT PINS NOTE: Stump grinder includes Category 1 and Cate- gory 2 hitch pins. Install hitch pins as instructed. Categ...
Page 12 - OPERATING TECHNIQUE; STORE STUMP GRINDER; CLEANING
1 2 O p e r a t i o n MAN0155 (Rev. 2/16/2007) 8. Attach quick couplers to tractor hydraulic source. 9. Place jack stand in storage position. OPERATING TECHNIQUE 1. Power for operating the stump grinder is suppliedby the tractor PTO. Know how to stop the tractorand stump grinder quickly in an emerge...
Page 13 - O p e ra t i o n; PRE-OPERATION CHECK LIST
O p e ra t i o n 1 3 MAN0155 (Rev. 2/16/2007) PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 3 through 7. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check to make sure ...
Page 14 - O w n e r S e r v i c e; OWNER SERVICE; LUBRICATION INFORMATION
1 4 O w n e r S e r v i c e MAN0155 (Rev. 2/16/2007) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. If you need help,your dealer has trained service technicians available.For your protection, read and follow the safety informa-tion in this ...
Page 15 - ADJUSTING SLIP CLUTCH
O w n e r S e r v i c e 1 5 MAN0155 (Rev. 2/16/2007) ADJUSTING SLIP CLUTCH The slip clutch is designed to slip so that the gearboxand driveline are protected if the cutter strikes anobstruction. A new slip clutch or one that has been in storage overthe winter may seize. Before operating the grinder,...
Page 16 - D e a l e r S e r v i c e; DEALER SERVICE; GEARBOX MAINTENANCE
1 6 D e a l e r S e r v i c e MAN0155 (Rev. 2/16/2007) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of r...
Page 17 - D e a l e r S e r v i c e; Seal Installation
D e a l e r S e r v i c e 1 7 MAN0155 (Rev. 2/16/2007) Figure 11 . Gearbox and Driveline Seal Replacement (Figure 12) Recommended sealant for gearbox repair is Perma- tex ® Aviation 3D Form-A-Gasket or equivalent Leakage can occur at the input or output gaskets andshaft seals. Seal Installation NOTE...
Page 18 - Input Leak Repair; Gearbox Disassembly
1 8 D e a l e r S e r v i c e MAN0155 (Rev. 2/16/2007) Figure 13 . Gearbox Disassembly Input Leak Repair Refer to Figure 13. 1. Disconnect and remove the rear driveline from thegearbox. 2. Remove vent plug (21) and siphon gear lube fromhousing through this opening. 3. If the leak occurred at either ...
Page 19 - Gearbox Assembly
D e a l e r S e r v i c e 1 9 MAN0155 (Rev. 2/16/2007) 15. Remove bottom bearing (6) by using a punch andhammer from the top, outside the housing.Support housing upside down (top cover surface)and remove second bearing (6) by using a punchand hammer from the bottom side of the housing. 16. Inspect g...
Page 20 - Gearbox Hub Installation; UNIVERSAL JOINT REPAIR
2 0 D e a l e r S e r v i c e MAN0155 (Rev. 2/16/2007) 21. Install gearbox into stump grinder. Reverse steps inRemove Gearbox from Stump Grinder, page 16 toinstall gearbox. 22. Add 6 pints of SAE 80W or 90W EP oil. 23. Install vent plug. Gearbox Hub Installation Refer to Figure 15 1. Using emery clo...
Page 22 - NOTES
2 2 D e a l e r S e r v i c e MAN0155 (Rev. 2/16/2007) NOTES
Page 23 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
D e a l e r C h e c k L i s ts 2 3 MAN0155 (Rev. 2/16/2007 DEALER CHECK LISTS PRE-DELIVERY CHECK LIST DEALER’S RESPONSIBILITY Inspect stump grinder thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check list is a reminder ofpoints to inspect...
Page 24 - P a rts; STUMP GRINDER ASSEMBLY
2 4 P a rts MAN0155 (Rev. 2/16/2007) STUMP GRINDER ASSEMBLY 38 - SAFET DECAL SET
Page 25 - P a r ts; STUMP GRINDER PARTS LIST
P a r ts 2 5 MAN0155 (Rev. 2/16/2007) STUMP GRINDER PARTS LIST REF PART QTY DESCRIPTION 1 1004500 25 Carbide tooth w/bolt & lock nut 2 1004505 1 Jack stand 3 1004506 1 Safety shield 4 1004510 1 Complete drive assemblyw/slip clutch 5 1004511 Gearbox w/bolts & lock nuts 6 1004513 1 Gearbox hub...
Page 26 - GEARBOX ASSEMBLY
2 6 P a rts MAN0155 (Rev. 2/16/2007) GEARBOX ASSEMBLY REF PART QTY DESCRIPTION 1 1004531 1 Gear crown Z19 M8 2 N/S 1 Gearbox housing 3 1004532 1 Shaft input 1-3/8 - 6 4 1004535 1 Shaft output 5 1004536 1 Gear pinion Z13 M8 6 39263 2 Bearing cup & cone 7 39411 2 Bearing cup & cone 8 57338 1 P...
Page 27 - DRIVELINE
P a r ts 2 7 MAN0155 (Rev. 2/16/2007) DRIVELINE REF PART QTY DESCRIPTION 1 1001325 1 Coupler collar yoke 2 30962 2 U-Joint repair kit 3 1004549 1 Inner yoke & tube profile 60 x 39.61 4 N/S 1 Outer yoke 5 N/S 1 Outer tube 6 N/S 1 Roll pin for outer tube 7 1004552 1 Shield, non-rotating 3.2 x 3.0 ...
Page 28 - A p p e n d i x; BOLT TORQUE CHART
2 8 A p p e n d i x Bolt Torque & Size Charts (Rev. 10/10/2005) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.Fasteners must always be replaced with the same grade as specified in the manual ...
Page 29 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
A p p e n d i x 2 9 Bolt Torque & Size Charts (Rev. 10/10/2005) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG ............................................................. Agriculture ATF ...............
Page 30 - WARRANTY; (Replacement Parts For All Models Except Mow’n Machine; Zero-Turn Mowers and Woods Boundary
F-8494 (Rev. 6/23/2005) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Wo...
