Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 3/5/2010) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - I n t r o d u ct i o n; TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a
I n t r o d u ct i o n 3 MAN0943 (07/12/2011) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 BALANCE STATEMENT . ...
Page 4 - SPECIFICATIONS
4 I n t r o d u c t i o n MAN0943 (07/12/2011) SPECIFICATIONS Maximum Outside Body Width: . . . . . . . 31ft. - 3in. Cutting Height: . . . . . . . . . . . . . . . . . . . . 3in. - 18in. (7.62 cm to 45.7 cm) Width of Cut:. . . . . . . . . . . . . . . . . . . . . . 30ft Number of Knives: Cups “L” “L” ...
Page 5 - BALANCE STATEMENT; GENERAL INFORMATION; WARNING
I n t r o d u ct i o n 5 MAN0943 (07/12/2011) IMPORTANT! BALANCE STATEMENT Both of the Woods Center Drive Shredder flail tubesare balanced as rotor assemblies to meet or exceedfactory standards before installation. After installation,the shredders are statistically inspected to check bal-ance. These...
Page 6 - S a f e t y; TRAINING; SAFETY RULES
6 S a f e t y Shredder_S30CD (07/12/2011) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locate you...
Page 7 - TRANSPORTATION
S a f e t y 7 Shredder_S30CD (07/12/2011) Inspect rubber flaps and swing rod before each use. Replace if damaged or missing. Flaps mustpivot and hang freely so there are no gaps. Do notput equipment into service until repaired. Remove accumulated debris from this equip- ment, power unit, and eng...
Page 8 - MAINTENANCE
8 S a f e t y Shredder_S30CD (07/12/2011) (Safety Rules continued from previous page) Look down and to the rear and make sure area is clear before operating in reverse. Do not operate or transport on steep slopes. Do not stop, start, or change directions sud- denly on slopes. Use extreme car...
Page 9 - STORAGE
S a f e t y 9 Shredder_S30CD (07/12/2011) Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section forlocation.) Make sure shields and guards are properly installed and in good condition. Replace if dam-aged. Do not disconnect hydraulic lines until engine is st...
Page 10 - SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!; CAUTION
1 0 S a f e t y MAN0943 (07/12/2011) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 3 - SERIAL NUMBER DECAL CAUTION PRECAUCION 1. Read Operator's Manual before starting. 2. Stop tractor engine, place all controls in neutral, lower ...
Page 11 - ROTATING DRIVELINE HAZARD
S a f e t y 11 MAN0943 (07/12/2011) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued on next page) 6 - PN 50030978 ROTATING DRIVELINE HAZARD To prevent serious injury or death from rotating driveline: 1. Keep...
Page 12 - HIGH-PRESSURE FLUID HAZARD; PELIGRO DE FLUIDO BAJO; ADVERTENCIA; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH; Use a clean, damp cloth to clean safety decals.
1 2 S a f e t y MAN0943 (07/12/2011) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 14 - PN 50530315 WARNING HIGH-PRESSURE FLUID HAZARD To prevent serious injury or death: 1. Relieve pressure on system before repairing, adjusting, ...
Page 13 - O p e r a t o r R e c o r d; OPERATOR SIGN-OFF RECORD
O p e r a t o r R e c o r d 1 3 MAN0943 (07/12/2011) OPERATOR SIGN-OFF RECORD . Woods Equipment Company follows the general safetystandards specified by the American Society of Agri-cultural and Biological Engineers (ASABE) and theOccupational Safety and Health Administration(OSHA) for agricultural ...
Page 14 - O p e r a t i o n; OPERATION; PRINCIPAL COMPONENTS; After operating for 5 to 10 hours
1 4 O p e r a t i o n MAN0943 (07/12/2011) OPERATION The Woods Flail Shredder is designed to pick up andshred crop and plant residue left in the field. Rotationalpower to the flails is provided by the tractor PTO. Be familiar with the flail shredder before starting. The owner is responsible for trai...
Page 15 - O p e ra t i o n; PRE-OPERATION CHECK LIST; CHOOSING THE CORRECT TRACTOR
O p e ra t i o n 1 5 MAN0943 (07/12/2011) Figure 1 . Flail Shredder Principal Components PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) NOTICE ■ This Pre-Operation Check List is provided for the operator. It is important to follow for both per-sonal safety and maintenance of the flail shredder. _...
Page 16 - PTO DRIVELINE LENGTH
1 6 O p e r a t i o n MAN0943 (07/12/2011) Figure 2 . Tractor Front Weight 3. 3-Point Hitch The 3-point hitch models require that the tractor beequipped with a Category II or Category III 3-pointhitch. If the hitch can be converted from one to theother, use a Category III to provide a wider stance a...
Page 17 - ATTACHING SHREDDER TO TRACTOR; With Quick Hitch Attachment:
O p e ra t i o n 1 7 MAN0943 (07/12/2011) 7. Use an abrasive wheel power saw to cut the maleend of the shaft. Cut the same amount from boththe splined shaft and the safety shield. See Figure4. Use a file to remove any burrs from the cut end. NOTICE ■ Cut only the male end. Never cut the female end. ...
Page 18 - Without Quick Hitch Attachment:; REMOVING SHREDDER FROM TRACTOR; FIELD OPERATION
1 8 O p e r a t i o n MAN0943 (07/12/2011) Without Quick Hitch Attachment: 10. Back tractor lower 3-point arms between lowermast plates and align with lower 3-point hole. 11. Place 1-3/4 OD spacer through 3-point arm pivot(both sides). 12. Push tractor’s 3-point arm to the inside and slide a1-7/16 O...
Page 19 - RUBBER FLAPS OR BELTING
O p e ra t i o n 1 9 MAN0943 (07/12/2011) Always sit in power unit seat when operating controls or starting engine. Securely fasten seatbelt, place transmission in neutral, engage brake,a n d e n s u r e a l l o t h e r c o n t r o l s a r e d i s e n g a g e dbefore starting power unit engine. ...
Page 20 - Setting Flail Height; Setting Caster Wheels
2 0 O p e r a t i o n MAN0943 (07/12/2011) 1. Leave standard flails located between the rows. 2. Remove others and install shorter flails to followground contour. Be sure to mount the same sizeflails on opposite sides of the tube. Measure therow spacing and flail position carefully to minimizeground...
Page 21 - STOPPING THE SHREDDER; HAZARD AREA; GROUND SPEED; END TOW OPERATION
O p e ra t i o n 2 1 MAN0943 (07/12/2011) STOPPING THE SHREDDER Before dismounting power unit or performing any service or maintenance, follow these steps:disengage power to equipment, lower the 3-pointhi tc h a nd a l l ra is e d c om pon e nts t o the gro und ,operate valve levers to release any...
Page 24 - S e r v i c e & M a i n t e n a n c e; SERVICE & MAINTENANCE; LUBRICANTS
2 4 S e r v i c e & M a i n t e n a n c e MAN0943 (07/12/2011) SERVICE & MAINTENANCE Before dismounting power unit or performing any service or maintenance, follow these steps:disengage power to equipment, lower the 3-pointhi tc h a nd a l l ra is e d c om pon e nts t o the gro und ,operat...
Page 27 - LUBRICATION SERVICE RECORD; SERVICED BY
S e r v i c e & M a i n t e n a n c e 2 7 MAN0943 (07/12/2011) LUBRICATION SERVICE RECORD NOTE: See page 24 through page 27 for details. Copy this page to continue service record. HOURS OFSERVICE SERVICED BY 8 Hours or daily L PTO Driveline (8) L PTO Driveline telescope section L U-Joint (1) L O...
Page 28 - GEARBOX OIL LEAKAGE; CHANGING GEARBOX OIL
2 8 S e r v i c e & M a i n t e n a n c e MAN0943 (07/12/2011) GEARBOX OIL LEAKAGE NOTICE ■ Major oil leakage from the gearbox shaft seal area is not acceptable and could cause the gearboxto fail due to lack of lubrication and cooling. It isthe operator’s responsibility to check the gearboxoil l...
Page 29 - WHEEL SPACING
S e r v i c e & M a i n t e n a n c e 2 9 MAN0943 (07/12/2011) Figure 29 . Acceptable Oil Leakage Figure 30 . Drain Plug (Underside of Unit) 7. Re-install and tighten drain plug. 8. Dispose of used oil in an approved container. 9. Add SAE 85W90 gear oil through the dipstickcover. Use the dipstic...
Page 30 - REPLACING FLAIL KNIVES; REPLACING RUBBER SHIELD FLAPS
3 0 S e r v i c e & M a i n t e n a n c e MAN0943 (07/12/2011) 7. Loosen mounting bolts on one wheel assembly. 8. Slide assembly along the frame tube to newposition (see Figure 32). 9. Tighten mounting bolts to specified torque level. Figure 32 . Positioning Wheel Assembly 10. Remove safety stan...
Page 31 - Removing Components
S e r v i c e & M a i n t e n a n c e 3 1 MAN0943 (07/12/2011) Figure 34 . Front Rubber Shield Flaps 4. Replace damaged flap with new flap and securewith correct hardware. NOTE: Use only genuine Woods parts when replacing flaps. SERVICING ROTORS (FLAIL TUBES) Do not handle knives with bare han...
Page 32 - Replacing Components; REPLACING STUB SHAFT
3 2 S e r v i c e & M a i n t e n a n c e MAN0943 (07/12/2011) Figure 35 . Locking Collar Replacing Components 1. Place new stud bolts into gearbox using Loctite ® No. 271 or equivalent. 2. Remount gearbox. The gearbox oil dipstick shouldprotrude out the top panel of the shredder forchecking and...
Page 33 - Removing the Driveline; MOUNTING CLUTCH TO SHREDDER
S e r v i c e & M a i n t e n a n c e 3 3 MAN0943 (07/12/2011) Figure 37 . Stub Shaft Assembly Removing the Driveline 1. Shut off tractor and disengage PTO. 2. Disconnect driveline from PTO shaft. 3. Remove the bolts and clamp that attaches theclutch to the shredder’s input shaft. NOTE: The shaf...
Page 34 - NOTES
3 4 S e r v i c e & M a i n t e n a n c e MAN0943 (07/12/2011) NOTES
Page 35 - Tr o u b l e s h o o t i n g; TROUBLESHOOTING
Tr o u b l e s h o o t i n g 3 5 MAN0943 (07/12/2011) TROUBLESHOOTING The Woods Flail Shredder uses swinging flails to pick up and shred crop residue left in the field. It is a simple and reli-able system that requires minimal maintenance. The following table lists problems, causes, and solutions th...
Page 36 - C o n t o u r F l a i l P a t t e r n s; WORKSHEET FOR CONTOUR FLAIL PATTERNS
3 6 C o n t o u r F l a i l P a t t e r n s MAN0943 (07/12/2011) WORKSHEET FOR CONTOUR FLAIL PATTERNS
Page 38 - A s s e m b l y; ASSEMBLY; DEALER SET-UP INSTRUCTIONS; WHEEL ASSEMBLY
3 8 A s s e m b l y MAN0943 (07/12/2011) ASSEMBLY DEALER SET-UP INSTRUCTIONS Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic-ing equipment. Do not handle knives with bare hands. Careless or improper handling may result in serious injury. Keep ha...
Page 39 - A ss e mb l y
A ss e mb l y 3 9 MAN0943 (07/12/2011) 3. Attach crossmember to strut uprights. Tighten allmounting hardware at this time per torque chart,Figure 41. Figure 41 . Crossmember Installed 4. Pin pivot tubes and caster pivots to strut uprightsas shown, Figure 42. 5. Attach cylinders, Figure 42. Figure 42...
Page 40 - ALL UNITS
4 0 A s s e m b l y MAN0943 (07/12/2011) ALL UNITS 1. Install PTO driveline by sliding the yoke with theslip clutch over the input shaft (Figure 45). 2. Tighten interlocking clamp bolts to their specifiedtorque of 160 ft lbs. Figure 45 . Gearbox Input Shaft MANUAL STORAGE TUBE INSTALLATION The manua...
Page 41 - SAFETY LIGHT INSTALLATION
A ss e mb l y 4 1 MAN0943 (07/12/2011) SAFETY LIGHT INSTALLATION 1. Remove all components from shipping carton.Make sure that all required hardware is included. 2. Attach dual safety lights (Figure 48) to safety lightmounting brackets (9) using cap screws (17) andlock nuts (18). NOTE: Make sure that...
Page 42 - END TOW HITCH INSTALLATION; CENTER CUT KIT INSTALLATION
4 2 A s s e m b l y MAN0943 (07/12/2011) END TOW HITCH INSTALLATION 1. Attach lower end tow hitch mount (4) usingcarriage bolts (26), and lock nuts (25). 2. Attach tongue lockup bracket (3) using carriagebolts (26), and locknuts (25). 3. Bolt hitch (1) to tow hitch mount brackets (33)using cap screw...
Page 43 - Assemble Motor and Blade - Figure 52
A ss e mb l y 4 3 MAN0943 (07/12/2011) Do not position jackstands under wheels, axles, orwheel supports. Components can rotate and causeshredder to fall. 2. Consider the overall stability of the blocked unit.Just placing jackstands underneath will not ensureyour safety. The working surface must be l...
Page 44 - Assembly Hoses
4 4 A s s e m b l y MAN0943 (07/12/2011) Figure 53 . Motor Assembly Installed Assembly Hoses 1. Attach male quick coupler (17) and adapter (16) tothe end of hose (15). Attach tee (12) to theopposite end of hose. 2. Attach male quick coupler (17) and adapter (16) tothe end of second hose (15). Attach...
Page 45 - Install Hose Clamps; Connect Hoses to Tractor; Install Decals
A ss e mb l y 4 5 MAN0943 (07/12/2011) Install Hose Clamps 1. Place hose clamps (36) around hoses (11) andcenter hoses between center plate. 2. Mark clamp holes in desired location on shedderbody and drill two 11/32" holes. 3. Secure hose clamps to shredder using 5/16 NF x1-1/4 cap screws (20), ...
Page 46 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
4 6 D e a l e r C h e c k L i s ts MAN0943 (07/12/2011) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly tomake sure that it is set up properly before delivering itto the customer. The following check lists are a reminder of points ...
Page 48 - P a r ts; CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY
4 8 P a r ts MAN0943 (07/12/2011) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY
Page 49 - CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY PARTS LIST
P a r ts 4 9 MAN0943 (09/07/2011) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY PARTS LIST REF PART QTY DESCRIPTION 1 NSS 1 30’ Shredder Body 2 ---------- - Flail tube asy, right & left(see page 50) 3 1029365 4 Strut upright asy 4 1029372 2 Strut crossmember 5 1029554 4 Pivot Tube 6 1029554 4 Pivot...
Page 50 - FLAIL TUBE ASSEMBLY
5 0 P a r ts MAN0943 (07/12/2011) FLAIL TUBE ASSEMBLY REF LEFT PART # RIGHT PART # QTY DESCRIPTION 1 1029355LK 1029354LK 1 30’ Flail tube w/knives 1 1029355HD 1029354HD 1 30’ HD Cotton tube w/knives 1 1029355CP 1029354CP 1 30’ Cup knife tube w/knives 2 1012163 2 Stub shaft, 2-3/16" 3 50531067 AR...
Page 51 - STRUT AND CASTER ASSEMBLY
P a r ts 5 1 MAN0943 (09/07/2011) STRUT AND CASTER ASSEMBLY REF PART NO QTY DESCRIPTION 1 1029554 4 Caster Pivot Assembly 2 1030508 4 Caster Assembly 3 90509009 4 Dust Cap 4 90006060 4 7/8 NF Slotted Nut 5 90509067 4 7/8 Washer 6 90109067 4 Bearing Cone 7 90101016 4 Bearing Cup 8 90509003 4 Hub, 5-B...
Page 52 - END TOW AND SAFETY LIGHT ASSEMBLY
5 2 P a r ts MAN0943 (07/12/2011) END TOW AND SAFETY LIGHT ASSEMBLY
Page 53 - END TOW ASSEMBLY AND SAFETY LIGHT PART LIST
P a r ts 5 3 MAN0943 (09/07/2011) END TOW ASSEMBLY AND SAFETY LIGHT PART LIST WEASLER ® AUTOMATIC CLUTCH WEASLER ® 30K 3-POINT PTO SHAFT WITH AUTOMATIC CLUTCH REF PART QTY DESCRIPTION 1 1019826 1 Hitch 2 19407 1 Tow Chain, 10,000 lbs 3 1029565 1 Tongue Lock-Up 5 1019834 1 Light Mount 6 90401151 1 Wi...
Page 54 - CENTER DRIVE GEARBOX
5 4 P a r ts MAN0943 (07/12/2011) CENTER DRIVE GEARBOX REF PART QTY DESCRIPTION A 1026555 - PTO Shaft complete 1-3/4 20-spline 30K 3-point with automatic clutch 1 19837 1 Slide lock repair kit 1.75 ID 2 90317418 1 1-3/4 20-Spline yoke 3 58765 2 U-Joint cross & bearing kit 55E 4 90317613 1 Yoke &...
Page 55 - RUBBER BELTING
P a r ts 5 5 MAN0943 (09/07/2011) RUBBER BELTING REF PART QTY DESCRIPTION 1 1012202 8 Rubber belting 2 1022647 8 Belt bar 3 1029560 2 Belt bar 4 1019561 2 Rubber belting REF PART QTY DESCRIPTION 5 64824 * 70 3/8 NC x 1-1/2 Carriage bolt 6 14350 * 70 3/8 NC flange lock nut * Standard hardware, obtain...
Page 56 - RUBBER FLAP
5 6 P a r ts MAN0943 (07/12/2011) RUBBER FLAP HYDRAULIC HOSE ASSEMBLY REF PART QTY DESCRIPTION 1 50531089 30 Rubber flap (12") 2 1022659 7 Flap bracket, right 3 1022660 7 Flap bracket, left 5 1022655 2 Flap rod (20 ft) REF PART QTY DESCRIPTION 5 1029562 2 Flap rod (30’) 6 1026528 2 Swing flap ba...
Page 58 - CENTER CUTTER KIT PARTS LIST
5 8 P a r ts MAN0943 (07/12/2011) CENTER CUTTER KIT PARTS LIST CENTER DEFLECTOR (OPTIONAL) REF PART QTY DESCRIPTION 1 1024671 1 Blade hub 2 1016161 1 Motor housing 3 1024674 1 Blade, .31 x 2.50 x 13.31 dbl edge 4 1017719 1 Hydraulic motor 6 58125 * 6 9/16 NC Lock nut 7 58452 * 6 9/16 NC x 1-1/2 HHCS...
Page 59 - A p p e n d i x; BOLT TORQUE CHART
A p p e n d i x 5 9 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 60 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
6 0 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 61 - I n d e x; INDEX
I n d e x 6 1 MAN0943 (07/12/2011) INDEX A ASSEMBLY Dealer Set-Up Instructions 38 Optional Equipment Center Cut Kit Installation 42 Rubber Belting Installation 40 Rubber Flap Installation 40 Safety Light Kit Installation 41 D DEALER CHECK LISTS Delivery Check List (Dealer’s Responsibility) 46 Pre-De...
Page 62 - WARRANTY
F-3079 (Rev. 2/14/2011) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY All Models Except Mow’n Machine TM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference....
Page 63 - (Replacement Parts For All Models Except Mow’n Machine
F-8494 (Rev. 10/3/2011) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date of delivery of the product to the orig...
