Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 2/19/2008) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manuala...
Page 3 - I n t r o d u ct i o n; TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a
I n t r o d u ct i o n 3 MAN0661 (8/10/2007) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SPECIFICATIONS . . . . . . . . ....
Page 4 - GENERAL INFORMATION
4 I n t r o d u ct i o n MAN0661 (8/10/2007) GENERAL INFORMATION The purpose of this manual is to assist you in oper- ating and maintaining your pick-up broom. Read itcarefully. The information and instructions will helpyou achieve years of dependable performance.These instructions have been compile...
Page 5 - S a f e t y; INSTALLATION; SAFETY RULES
S a f e t y 5 Alitec Broom Safety Rules (7/15/2005) INSTALLATION Hydraulics must be connected as instructed in thi s ma nual . Do not s ubs titute parts , modi fy, orconnect in any other way. After connecting hoses, check that all control lever positions function as instructed in the Opera-tor's...
Page 6 - OPERATION
6 S a f e t y Alitec Broom Safety Rules (7/15/2005) (Safety Rules continued from previous page) Always wear relatively tight and belted clothing t o a v o i d g e t t i n g c a u g h t i n m o v i n g pa r ts . We a rs tu rdy, r o u gh -s o l e d wo r k s h oe s a nd p rot e c ti v eequipment for ...
Page 7 - MAINTENANCE
S a f e t y 7 Alitec Broom Safety Rules (7/15/2005) MAINTENANCE Your dealer can supply original equipment hydraulic accessories and repair parts. Substituteparts may not meet original equipment specifica-tions and may be dangerous. To prevent contamination during maintenance and storage, clean a...
Page 8 - SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
8 S a f e t y MAN0661 (8/10/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! A 3 - PN 1015373 4 - PN 1015362 2 - PN 1015363 5 - SERIAL NUMBER PLATE MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A.
Page 9 - WARNING; Use a clean, damp cloth to clean safety decals.
S a f e t y 9 MAN0661 (8/10/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! B 1 - PN 54518 WARNING 54519-B FALLING OFF CAN RESULT IN BEING RUN OVER. ■ Skid steer must have ROPS and seat belt/operator restraint. Keep seat belt/...
Page 10 - O p e r a t i o n; ATTACH BROOM TO SKID STEER
1 0 O p e r a t i o n MAN0661 (8/10/2007) OPERATION The operator is responsible for the safe operation ofthis equipment. Operators must be instructed in and becapable of the safe operation of the equipment, itsattachments and all controls. Do not allow anyone tooperate this equipment without proper ...
Page 11 - ADJUSTMENT; Check Brush Pattern
O p e r a t i o n 11 MAN0661 (8/10/2007) Figure 3 . Back of Attachment - Slot Locations ADJUSTMENT Before leaving operator's seat, lower lift arms and put attachment on the ground. Engage brake,stop engine, remove key, and remove seat belt. Check Brush Pattern A properly adjusted brush offers the ...
Page 12 - Adjust Brush Height; Operating tips
1 2 O p e r a t i o n MAN0661 (8/10/2007) Adjust Brush Height 1. Loosen the jam nuts above and below the plate onboth sides of the sweeper hood. See Figure 5. 2. Turn adjustment bolt clockwise to make a widerpattern, or counterclockwise to make a narrowerpattern. 3. Tighten jam nuts and check the ne...
Page 13 - O p e ra t i o n; Transporting; Dumping Loads
O p e ra t i o n 1 3 MAN0661 (8/10/2007) Run the sweeper with the skid steer at a slow idle.Check for hydraulic leaks or other problems and makecorrections, if necessary, before using the sweeper. During Use Carry the sweeper low to the ground so that the opera-tor has good visibility and stability....
Page 14 - Adjust Gutter Brush Height; Adjust Gutter Brush Swing
1 4 O p e r a t i o n MAN0661 (8/10/2007) NOTICE ■ To prevent contaminates from damaging the hydraulic system, cap hoses and couplers whenthe gutter brush is not in use. Adjust Gutter Brush Height When the gutter brush height is properly adjusted, bris-tles contact the ground as shown in Figure 9. F...
Page 15 - REMOVE BROOM FROM SKID STEER; PRE-OPERATION CHECK LIST; CAUTION
O p e ra t i o n 1 5 MAN0661 (8/10/2007) REMOVE BROOM FROM SKID STEER Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic-ing equipment. Do not disconnect hydraulic lines until all sys- tem pres su re is re l ie ve d. L owe r un it to ground ,s t o p ...
Page 16 - O w n e r S e r v i c e; OWNER SERVICE; Maintenance
1 6 O w n e r S e r v i c e MAN0661 (8/10/2007) OWNER SERVICE The information in this section is written for operatorswho possess basic mechanical skills. Should you needhelp, your dealer has trained service technicians avail-able. For your protection, read and follow all safetyinformation in this m...
Page 17 - CLEANING
O w n e r S e r v i c e 1 7 MAN0661 (8/10/2007) CLEANING After Each Use ● Remove large debris such as clumps of dirt, grass,crop residue, etc. from machine. ● Inspect machine and replace worn or damagedparts. ● Replace any safety decals that are missing or notreadable. Periodically or Before Extende...
Page 18 - Tr o u b l e s h o o t i n g; TROUBLESHOOTING
1 8 Tr o u b l e s h o o t i n g MAN0661 (8/10/2007) TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Motor for broom will not operate. Auxiliary hydraulics control on prime mover is activated in the wrong position. Verify controls: See prime mover owner’s manual. Hoses improperly connected to prime ...
Page 20 - D e a l e r S e r v i c e; DEALER SERVICE; REPLACE BRUSH SECTIONS
2 0 D e a l e r S e r v i c e MAN0661 (8/10/2007) DEALER SERVICE The information in this section is written for dealer ser-vice personnel. The repair described here requiresspecial skills and tools. If your shop is not properlyequipped or your mechanics are not properly trained inthis type of repair...
Page 21 - D e a l e r S e r v i c e; NOTES
D e a l e r S e r v i c e 2 1 MAN0661 (8/10/2007) 3. Place the second section on the core with the drivepins on either side of tube 2. Make sure drive pinsangle downward (Figure 14). Figure 14 . Second Section 4. Put the third section on with the drive pins aroundtube 3. Make sure drive pins angle u...
Page 22 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST; (DEALER’S RESPONSIBILITY
2 2 D e a l e r C h e c k L i s ts MAN0661 (8/10/2007) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly toensure it is set up properly before delivering it to thecustomer. The following check lists are a reminder of points toinspect...
Page 23 - A s s e m b l y; ASSEMBLY INSTRUCTIONS; DEALER SET-UP INSTRUCTIONS
A s s e m b l y 2 3 MAN0661 (8/10/2007) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this pick-up broom is the responsibility ofthe WOODS dealer. It should be delivered to the ownercompletely assembled, lubricated and adjusted fornormal conditions. Keep hands and body away from pre...
Page 25 - P a r ts
P a r ts 2 5 MAN0661 (8/10/2007) PB600-2 & PB720-2 PICK-UP BROOM ASSEMBLY CORE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 26 MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 27 HOOD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .PA...
Page 26 - P a rts; CORE ASSEMBLY
2 6 P a rts MAN0661 (8/10/2007) CORE ASSEMBLY REF PART QTY DESCRIPTION 1 14562 * 7 HHCS 5/16 NC x 1 GR5 2 2472 * 9 Washer 5/16 lock 3 4378 * 4 Washer 5/16 std flat 4 4529 * 2 Hex nut 5/16 NC 5 24409 * 2 Carriage bolt 5/16 NC x 1 6 1015995 2 Flange bearing 2 hole 7 54691 1 Bearing, 1 RD w/collar 8 10...
Page 27 - MOTOR ASSEMBLY
P a r ts 2 7 MAN0661 (8/10/2007) MOTOR ASSEMBLY REF PART QTY DESCRIPTION 1 1015394 2 Hose 1/2 x 120 10 MORS-12MOR 2 54644 1 Motor, Hyd 24.9CI, 25GPM 2a 54740 1 Seal kit 3 54601 * 1 Clip, hairpin 14GA x 1-3/4 4 14562 * 4 HHCS 5/16 NC x 1 GR5 5 10509 * 1 HHCS 5/16 NC x 2-1/2 GR5 6 54682 4 HHCS 5/16 NC...
Page 28 - HOOD ASSEMBLY
2 8 P a rts MAN0661 (8/10/2007) HOOD ASSEMBLY REF PART QTY DESCRIPTION 1 54613 * 2 Pin, link #1600 2 14562 * 2 HHCS 5/16 NC x 1 GR5 3 21417 * 8 Cable tie .30 x 14.5 nylon 4 54684 1 Pad, non-slip, 4 x 24, blk 5 2472 * 2 Washer 5/16 lock 6 4378 * 2 Washer 5/16 std flat 7 73212 * 8 Carriage bolt 1/4 NC...
Page 29 - HOPPER ASSEMBLY
P a r ts 2 9 MAN0661 (8/10/2007) HOPPER ASSEMBLY REF PART QTY DESCRIPTION 1 855 * - Lock washer 1/2 2 1093 * - Hex nut 1/2 NC plated 3 7152 - Plow bolt 1/2 NC x 1-1/2 4 1027502 1 Cutting edge, PB600-2 4 1027503 1 Cutting edge, PB720-2 5 1027504 1 Bucket, PB600-2 5 1027505 1 Bucket, PB720-2 6 1027506...
Page 31 - GUTTER BRUSH ASSEMBLY PARTS LIST (OPTIONAL)
P a r ts 3 1 MAN0661 (8/10/2007) GUTTER BRUSH ASSEMBLY PARTS LIST (OPTIONAL) REF PART QTY DESCRIPTION 1 54626 1 Brush, poly 2 54696 1 Plate, brush mounting 3 54697 1 Arm 4 1016010 1 Plate, attachment 5 1016013 1 Pivot, weldment 6 54694 2 Bushing, pivot 7 54698 1 Plate, motor mount 8 1016014 1 Hose, ...
Page 32 - Q u i c k C o u p l e r; QUICK COUPLER KITS
3 2 Q u i c k C o u p l e r Quick Coupler Chart (Rev. 10/20/2006) QUICK COUPLER KITS QUICK COUPLER KIT COMPONENTS High-Flow with Auxiliary High-Flow with No Auxiliary Low-Flow Make QC Kit Description QC Kit Description QC Kit Description Bobcat HC356 Flush Face HC355 Flush Face HC357 Flush Face V in...
Page 33 - QUICK COUPLER KIT COMPONENTS
Q u i c k C o u p l e r 3 3 Quick Coupler Chart (Rev. 10/20/2006) QUICK COUPLER KIT COMPONENTS QC KIT Includes Style Male/Female Body Size Hose End HC308 HC416 Flush Face Female 5/8 SAE #12 O-ring HC417 Flush Face Male 5/8 SAE #12 O-ring HC418 Flush Face Male 3/8 SAE #8 O-ring HC310 HC414 Flush Face...
Page 35 - A p p e n d i x; FITTING TORQUE CHART; All torque values are adopted from SAE J514 and SAE J1453.; TORQUE
A p p e n d i x 3 5 Fitting Torque Chart (7/15/2005) FITTING TORQUE CHART Always tighten fittings to these values unless a different torque value is listed for a specific service procedure. Make sure fastener threads are clean and threads are engaged properly. All torque values are adopted from SAE ...
Page 36 - BOLT TORQUE CHART
3 6 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 37 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
A p p e n d i x 3 7 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 38 - WARRANTY
F-3079 (Rev. 5/15/2008) WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Nu...
Page 39 - (Replacement Parts For All Models Except Mow’n Machine
F-8494 (Rev. 6/23/2005) WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material andworkmanship for a period of ninety (90) days from the date...
