Page 2 - I n t r o d u c t i o n
2 I n t r o d u c t i o n Gen’l (Rev. 2/5/2007) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods ® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualar...
Page 3 - I n t r o d u ct i o n; TABLE OF CONTENTS; Si no lee Ingles, pida ayuda a
I n t r o d u ct i o n 3 15914 (Rev. 3/23/2007) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION ...
Page 4 - SPECIFICATIONS; WARNING
4 I n t r o d u ct i o n 15914 (Rev. 3/23/2007) SPECIFICATIONS D80-2 (Towed) MD80-2 (Mounted) Cutting Width 80" 80" Cutting Height 2" - 14" 2" (Limited by tractor lift) Overall Width 83" 83" Cutter Blade Spindles 2 2 Blade Tip Speed 14,400 14,400 V-Belts 3 3 Framework Cha...
Page 5 - S a f e t y; Free Mower Safety Video; Industrial and Agricultural Mower Safety; The 22 minute video, developed in cooperation with; BE TRAINED
S a f e t y 5 Safety Video Order Form (2/23/2005) Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHSor DVD video outlining Industrial and Agricultural Mower Safety Practices. The 22 minute video, developed in cooperation with AEM (Association of Equipment Manu...
Page 6 - S a fe ty; Free Mower / Cutter Safety Video Order Form; VHS; Please send me; Also, available from the Association of Equipment Manufacturers:
6 S a fe ty Safety Video Order Form (2/23/2005) Free Mower / Cutter Safety Video Order Form ✔ (Select one)
VHS Format - VHS01052 Safety Video
DVD Format - DVD01052 Safety Video Please send me Name: ________________________________________ Phone: __________________ Address: ______________________...
Page 7 - TRAINING; SAFETY RULES
S a f e t y 7 D80 Safety Rules (Rev. 3/23/2007) TRAINING Safety instructions are important! Read all a t ta c h m e n t a n d p o w e r u n i t m a n u a l s ; f o l l o w a l lsafety rules and safety decal information. (Replace-ment manuals and safety decals are available fromyour dealer. To locate...
Page 8 - OPERATION
8 S a f e t y D80 Safety Rules (Rev. 3/23/2007) (Safety Rules continued from previous page) Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment componentsto drop unexpectedly. When connecting equipmentor hoses or performing any hydraulic maintenance,purge any air in ...
Page 9 - STORAGE
S a f e t y 9 D80 Safety Rules (Rev. 3/23/2007) Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo-nents in any way. Always wear relatively tight and belted clothing t o a v o i d e n ta n g l e m e n t i n m o v i n g p a r ts . W e a rs tu rd y, r ou ...
Page 10 - S A F E T Y; - SERIAL NUMBER PLATE; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
1 0 S A F E T Y 15914 (Rev. 3/23/2007) 13 7 11 7 11 9 8 9 12 11 7 10 5 6 12 6 5 3 2 4 1 CD3 8 17A MOU N TED DRI V E PULL-TYPEO N LY PULL-TYPEO N LY FRAME FORMOU N TED & PULL-TYPE PULL-TYPEO N LY 1 - SERIAL NUMBER PLATE DO NOT EXCEED PTO SPEED OF 540 RPM PTO speeds higher than 540 RPM can cause e...
Page 11 - TO AVOID SERIOUS; SHIELD MISSING; DANGER; ROTATING DRIVELINE; CONTACT CAN CAUSE DEATH; ROTATING COMPONENTS; DANGER
S A F E T Y 1 1 15914 (Rev. 3/23/2007) WARNING TO AVOID SERIOUS INJURY OR DEATH: Read Operator's Manual (available from dealer) and follow all safety precautions. Keep all shields in place and in good condition. Operate mower from tractor seat only. Lower mower, stop engine and remove key before dis...
Page 12 - ROTATING BLADES AND; Use a clean, damp cloth to clean safety decals.
1 2 S A F E T Y 15914 (Rev. 3/23/2007) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! ROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that...
Page 13 - O p e ra t i o n; TRACTOR STABILITY
O p e ra t i o n 1 3 15914 (Rev. 3/23/2007) OPERATION The designed and tested safety of this machinedepends on it being operated within the limitations asexplained in this manual. Be familiar with and follow allsafety rules in the manual, on the cutter and on thetractor. The safe operation of this c...
Page 14 - O p e r a t i o n; Driveline Attachment
1 4 O p e r a t i o n 15914 (Rev. 3/23/2007) Driveline Attachment Attach the cutter to the tractor 3-point hitch (or quickhitch if available). Do not attach driveline. Raise andlower cutter to determine maximum and minimum dis-tance between the tractor PTO shaft and the gearboxinput shaft. If the di...
Page 15 - NOTICE
O p e ra t i o n 1 5 15914 (Rev. 3/23/2007) 7. Repeat step 6 for the other half of the drive. 8. File and clean cut ends of both drive halves. Do not use tractor if proper driveline engagement can-not be obtained through these methods. Connect driveline to tractor PTO shaft, making sure thespring-ac...
Page 16 - PRE-OPERATION CHECK LIST; STARTING AND STOPPING CUTTER
1 6 O p e r a t i o n 15914 (Rev. 3/23/2007) Connect cutter driveline to tractor PTO shaft, makingsure the spring-activated locking pin slides freely and isseated firmly in tractor PTO spline groove. Adjust H-frame bearing height to ensure front drivelineis parallel to ground. Remove parking jack fr...
Page 17 - Tips; Uneven Terrain
O p e ra t i o n 1 7 15914 (Rev. 3/23/2007) Under certain conditions, tractor tires may roll somematerial down and prevent it from being cut at thesame height as the surrounding area. When thisoccurs, reduce tractor ground speed but maintain 540rpm PTO speed. The lower speed will permit materialto a...
Page 18 - O w n e r S e r v i c e; OWNERS SERVICE; LUBRICATION INFORMATION; BLADE SERVICING
1 8 O w n e r S e r v i c e 15914 (Rev. 3/23/2007) OWNERS SERVICE On pull-type units, a pin is installed to prevent the height adjustment crank from detaching. Donot operate or service unit unless pin is installed. Before performing any service or maintenance, lower equipment to ground or block secu...
Page 19 - Blade Removal
O w n e r S e r v i c e 1 9 15914 (Rev. 3/23/2007) Figure 8 . Lubrication Points Blade Removal Rotate crossbar until blade pin assembly is directlybelow access hole in rear of cutter frame. Remove bolt (1) and blade pin clip (2). Slide keyhole plate (3) out ofblade pin groove and remove. Remove spac...
Page 20 - Blade Installation; CHAIN SHIELDING; CAUTION
2 0 O w n e r S e r v i c e 15914 (Rev. 3/23/2007) NOTICE ■ If blade pin is seized in crossbar and extreme force will be required to remove it, support cross-bar from below to prevent damage to spindle. Your dealer can supply genuine replacement blades. Substitute blades may not meet originalequipme...
Page 21 - SERVICING TIRES SAFELY
O w n e r S e r v i c e 2 1 15914 (Rev. 3/23/2007) SERVICING TIRES SAFELY Used Aircraft Tires (Figure 10) Do not attempt to mount a tire unless you have theproper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflatetires above the recommended pressur...
Page 22 - D e a l e r S e r v i c e; DEALER SERVICE
2 2 D e a l e r S e r v i c e 15914 (Rev. 5/11/2007) DEALER SERVICE On pull-type units, a pin is installed to prevent the height adjustment crank from detaching. Donot operate or service unit unless pin is installed. Before performing any service or maintenance, lower equipment to ground or block se...
Page 23 - D e a l e r S e r v i c e; Gearbox Assembly; Gearbox Adjustment
D e a l e r S e r v i c e 2 3 15914 (Rev. 5/11/2007) Inspect gear shafts and sleeves. Pay specific attentionto areas where seals seat. Check for cracks, grooves,nicks or bumps. If damage cannot be repaired by resur-facing with emery cloth, replace damaged part. Inspect housings for damage, paying sp...
Page 24 - SHIELD BEARING SERVICE; UNIVERSAL JOINT REPAIR
2 4 D e a l e r S e r v i c e 15914 (Rev. 5/11/2007) Proper bearing adjustment is essential to good bearinglife. Do not leave bearing adjusted too tightly. Bearingsshould turn freely without any noticeable end play. When the bearings are adjusted, coat area of spindlehousing where seal seats with Pe...
Page 27 - TROUBLE SHOOTING
D e a l e r S e r v i c e 2 7 15914 (Rev. 5/11/2007) TROUBLE SHOOTING * Check belt for damage by laying it flat on floor. If belt does not lie flat (has humps or twists) this indicates broken orstretched cords. Replace belt. PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Sharpen blades. Wo...
Page 28 - A s s e m b l y; ASSEMBLY; DEALER SET-UP INSTRUCTIONS
2 8 A s s e m b l y 15914 (Rev. 5/11/2007) ASSEMBLY DEALER SET-UP INSTRUCTIONS These instructions are for the assembly of the MD80and D80. Many of the procedures apply to both units.When an instruction applies to a specific unit, the sec-tion heading will indicate which unit. Assembly of this cutter...
Page 29 - A ss e mb l y; Gearbox Lubrication; Chain Shielding Installation
A ss e mb l y 2 9 15914 (Rev. 5/11/2007) Remove the two rear carriage bolts from the left sideskid. Place baffle (1) under cutter frame and attach asshown in Figure 21. Figure 21 . Distribution Baffle Installation Gearbox Lubrication NOTICE ■ The gearbox was not filled at the factory. It must be ser...
Page 35 - OPTIONAL CHECK CHAIN INSTALLATION
A ss e mb l y 3 5 15914 (Rev. 5/11/2007) OPTIONAL CHECK CHAIN INSTALLATION Attach chain (9) to cutter mast plate (2) with bolt (1),washer (3) and nut (4) as shown. Repeat for oppositemast plate. Attach one check chain bracket (7) to each side of thetractor top link bracket (6) with bolt (5) and nut ...
Page 36 - D e a l e r C h e c k L i s ts; DEALER CHECK LISTS; PRE-DELIVERY CHECK LIST; DELIVERY CHECK LIST
3 6 D e a l e r C h e c k L i s ts 15914 (Rev. 5/11/2007) DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect cutter thoroughly after assembly to be certain itis set up properly before delivering it to customer. Thefollowing check list is a reminder of points to inspect.Chec...
Page 37 - P a r ts; INDEX TO PARTS LIST
P a r ts 3 7 15914 (Rev. 3/23/2007) INDEX TO PARTS LIST D80-2 (Pull-Type) Main Frame Assembly (Pull-Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 38 Main Frame Assembly - Common Par ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 40 ...
Page 38 - P a rts
3 8 P a rts 15914 (Rev. 3/23/2007) D80-2 MAIN FRAME ASSEMBLY (PULL-TYPE) 6 7 10 23 36 37 3 8 35 33 23 39 11 9 25 24 8 26 12 31 32 22 29 32 31 5 2 8 22 30 32 31 27 34 22 4 3 2 1 CD3 8 24A 40 REF PART QTY DESCRIPTION 1 7023 1 Tongue 2 406 1 Compression member 3 7030 1 H-Frame 4 ----- 1 Parking jack 5 ...
Page 49 - D80-2 HEIGHT ADJUSTMENT CRANK
P a r ts 4 9 15914 (Rev. 3/23/2007) D80-2 HEIGHT ADJUSTMENT CRANK D80-2 SPRING-LOADED WHEEL YOKE DB956A REF PART QTY DESCRIPTION 1 15804 1 Height adjustment crank 2 11880 1 5/16 x 1-3/4 Spirol pin 3 10417 1 Height adjustment pivot block 4 1893 1 Thrust bearing 5 1863 2 1" SAE Flat washer 6 5895 ...
Page 52 - MD80-2 TAILWHEEL ASSEMBLY
5 2 P a rts 15914 (Rev. 3/23/2007) MD80-2 TAILWHEEL ASSEMBLY 16 15 12 17 1 8 19 11 10 7 8 9 9 8 7 6 20 22 21 14 23 5 13 5 23 4 3 2 1 CD3 8 3 2 24 REF PART QTY DESCRIPTION 1 15783 1 Tailwheel arm assembly (includes items 5 & 13) 2 15270 1 Tailwheel clevis 3 15591 1 Wheel hub with cups includes it...
Page 56 - MD80-2 CATEGORY 2 HITCH PIN OPTIONS
5 6 P a rts 15914 (Rev. 3/23/2007) MD80-2 CATEGORY 2 HITCH PIN OPTIONS MD80-2 CATEGORY 2 BUSHING KIT Ref Part No No No Used Description 1 13010 1 Category 2 hitch pin mountingkit 2 12275 2 Category 2 mounting pin, 6”long 3 1266 * 2 3/16 x 1-1/2 Cotter pin 4 13011 2 7/8 x 2-3/8 x 3/16 Flat washer 5 1...
Page 57 - A p p e n d i x; BOLT TORQUE CHART
A p p e n d i x 5 7 Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual ...
Page 58 - BOLT SIZE CHART; SAE Bolt Thread Sizes; MM
5 8 A p p e n d i x Bolt Torque & Size Charts (Rev. 3/28/2007) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. ABBREVIATIONS AG .............................................................. Agriculture ASABE .............
Page 59 - I n d e x; INDEX
I n d e x 5 9 15914 (Rev. 3/23/2007) INDEX ASSEMBLY 28 Dealer Set-Up Instructions 28 Blade Installation 28Chain Shielding Installation 29Distribution Baffle Installation 28Gearbox Lubrication 29MD80 Assembly 33Optional Hydraulic Installation for D80-2 Pull- Type Cutter 32 Tongue Installation for D80...
Page 60 - WARRANTY
F-3079 (Rev. 1/16/2007) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter Information...
Page 61 - (Replacement Parts For All Models Except Mow’n Machine
F-8494 (Rev. 6/23/2005) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 800-319-6637 tel800-399-6637 faxwww.WoodsEquipment.com WARRANTY (Replacement Parts For All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Wo...
