Page 2 - i i; NOTE
i i Introduction (2/9/01) TO THE DEALER: Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructionsand safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manualare completed before releas...
Page 3 - S A F E T Y 1; INSTALLATION; SAFETY RULES
S A F E T Y 1 Loader Mounting Kit (9/11/00) INSTALLATION During installation, the tractor engine should be off, the key removed and the brakes locked. Do notdisconnect hydraulic lines until attachments arere m o v e d o r l o w e r e d t o t h e g r o u n d a n d s y s t e mpre s s ur e i s r e le...
Page 4 - S A F E T Y; OPERATION
2 S A F E T Y Loader Mounting Kit (9/11/00) (Safety Rules continued from previous page) Do not connect a low-pressure hydraulic hose into a high-pressure system—it will burst the hose.Do not use a high-pressure hose in place of a low-pressure hose—it is possible to rupture the valve. Always wear...
Page 5 - S A F E T Y 3
S A F E T Y 3 Loader Mounting Kit (9/11/00) Keep all persons away from operator control a r e a w hi l e p e r f or mi n g a d j u s t m e n ts , s e r v i c e , ormaintenance. Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins areinstalled securely to ...
Page 6 - S A F E T Y; DANGER; DANGER; WARNING; SAFETY & INSTRUCTIONAL DECALS; Replace Immediately If Damaged!
4 S A F E T Y PN-46018 (Rev. 11/10/00) 11 9 1 2 3 6 5 7 4 Loader Mount(Left Side) Optional LoaderControl Valve 10 8 MODEL NO. SERIAL NO. MASS (KG) ID NO. OREGON, IL U.S.A. YR OF MFG. 4 - SERIAL NUMBER PLATE 2 - PN 56053 WARNING n Read and understand Operator’s Manual before operating.(Replacement ma...
Page 7 - S A F E T Y 5
S A F E T Y 5 PN-46018 (Rev. 11/10/00) WARNING 56050-A CRUSHING HAZARD To avoid injury or death: n Do not walk or work un-derneath a raised loader. n Lower loader to groundbefore leaving tractorseat. FALLING HAZARD To avoid injury or death: n Do not work from orallow riders on loader orits attachmen...
Page 8 - M o u n t I n s t a l l a t i o n; LOADER MOUNT INSTALLATION; CAUTION; TRACTOR PREPARATION; IMPORTANT
6 M o u n t I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) LOADER MOUNT INSTALLATION ■ Only use 111868 Loader Mounting Kit for mount- ing Woods 1020/1027 loaders to Kubota M8200 andM9000 tractors. Any other use or modification ofthis kit may result in serious injury or death. Safety instructions ...
Page 9 - M o u n t I n s t a l l a t i o n 7
M o u n t I n s t a l l a t i o n 7 PN-46018 (3/15/02) LOADER MOUNT INSTALLATION Cont’d Figure 3 111868 Loader Mounting Kit Remove Tractor Connector Tube or Adapter Block Follow this procedure only if using #40547 or#46047 Hose Kits. NOTE: It is easier to remove the connector tube or adapter block b...
Page 10 - M o u n t I n s t a l l a t i o n; Install Crossmember; Install Rear Loader Mounts
8 M o u n t I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) LOADER MOUNT INSTALLATION Cont’d Install Crossmember NOTE: Leave all cap screws loose until loader mounts are completely installed. 1. Install #46000 crossmember to the underside of the tractor clutch housing, using cap screws andhardened f...
Page 11 - M o u n t I n s t a l l a t i o n 9; Install Front Mount Bracket; Install Side Rails
M o u n t I n s t a l l a t i o n 9 PN-46018 (3/15/02) LOADER MOUNT INSTALLATION Cont’d Install Front Mount Bracket 1. Install front mount bracket (3) to tractor steering housing, using cap screws (17) and hardened flatwashers (11) as shown in Figure 6. 3. 1002896 Front mount bracket 11. 57817 5/8 H...
Page 12 - 0 M o u n t I n s t a l l a t i o n; Install Grill Guard
1 0 M o u n t I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) LOADER MOUNT INSTALLATION Cont’d Install Grill Guard 1. Install grill guard outside the left and right side rails as shown in Figure 8. 5. 59628 Right side rail (not shown) 6. 59631 Left side rail 11. 57817 5/8 Hardened flat washer 12. 23...
Page 13 - H y d r a u l i c I n s t a l l a t i o n 11; CONTROL VALVE & HOSE KIT INSTALLATION
H y d r a u l i c I n s t a l l a t i o n 11 PN-46018 (Rev. 3/15/02) CONTROL VALVE & HOSE KIT INSTALLATION ■ Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or otherbody parts to check for leaks. Wear safety goggles.Hydraulic fluid under pressure can easily pen...
Page 14 - 2 H y d r a u l i c I n s t a l l a t i o n; Install Hose Clamp Bracket & Channel
1 2 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) 1 #40542 Hose Kit(For use with tractor remotes) NOTE: To use this hydraulic connection, the tractor must be equipped with two hydraulic levers and fourtractor hydraulic couplers. Install Hose Clamp Bracket & Channel 1. Install...
Page 15 - H y d r a u l i c I n s t a l l a t i o n 1 3; Route Hoses & Install Hose Support; Install Fittings to Hoses
H y d r a u l i c I n s t a l l a t i o n 1 3 PN-46018 (Rev. 3/15/02) #40542 Hose Kit Cont’d Route Hoses & Install Hose Support 1. Route hydraulic hoses along loader mount, under right side of fuel tank, and over the rear axle. Be sureto avoid contact with 3-point linkage, brake pedals,and other...
Page 16 - 4 H y d r a u l i c I n s t a l l a t i o n; Connect Hoses to Tractor; Verification of Control Movements
1 4 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) #40542 Hose Kit Cont’d Connect Hoses to Tractor 1. Connect hydraulic hoses to tractor hydraulic cou- plers as shown in Figure 14. 2. Refer to tractor operator’s manual for operating the tractor hydraulic levers. Figure 14 Hose Con...
Page 17 - H y d r a u l i c I n s t a l l a t i o n 1 5; General Description
H y d r a u l i c I n s t a l l a t i o n 1 5 PN-46018 (Rev. 3/15/02) 2 #56037 Control Valve & #40547 Hose Kit(For use with loader joystick) General Description This hydraulic connection uses a single lever controlvalve mounted on the right loader mount with abracket as shown in Figure 16. Figur...
Page 18 - 6 H y d r a u l i c I n s t a l l a t i o n; Assemble Control Valve Kit
1 6 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) #56037 Valve Kit & #40547 Hose Kit Cont’d Assemble Control Valve Kit 1. Install the control lever: a) Thread end of handle (9) into valve. b) Align handle so that end with longer bend is pointing toward the adapter fittings. M...
Page 19 - H y d r a u l i c I n s t a l l a t i o n 1 7
H y d r a u l i c I n s t a l l a t i o n 1 7 PN-46018 (Rev. 3/15/02) #56037 Valve Kit & #40547 Hose Kit Cont’d 2 4 15 2 2 3 4 4 7 7 IN OUT 8 10 11 12 5 TRACTOR PART POWER BEYOND CD5558C Assemble #40547 Hose Kit IMPORTANT ■ If hydraulic lines are not connected as shown in the mount installation ...
Page 20 - 8 H y d r a u l i c I n s t a l l a t i o n; Install Fittings to Tractor Hydraulic Line
1 8 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) #56037 Valve Kit & #40547 Hose Kit Cont’d Install Fittings to Tractor Hydraulic Line Refer to Figure 17 and Figure 18. 1. If not done during installation of right rear loader mount, remove the tractor hydraulic line connectort...
Page 21 - H y d r a u l i c I n s t a l l a t i o n 1 9; Connect Feedline Hoses
H y d r a u l i c I n s t a l l a t i o n 1 9 PN-46018 (Rev. 3/15/02) #56037 Valve Kit & #40547 Hose Kit Cont’d Install Hose Retainer & Line Support Bracket 1. Remove the cap screws that hold the tractor fender to the operator platform and install the hoseretainer. 2. Position the hose retai...
Page 22 - 0 H y d r a u l i c I n s t a l l a t i o n; Torque Hardware & Tighten Fittings
2 0 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) #56037 Valve Kit & #40547 Hose Kit Cont’d Torque Hardware & Tighten Fittings 1. Torque all hardware to specifications given below. 2. Check to be sure all hydraulic fittings are tight. 2 TORQUE SPECIFICATIONS Wrench Bolt Q...
Page 23 - H y d r a u l i c I n s t a l l a t i o n 2 1
H y d r a u l i c I n s t a l l a t i o n 2 1 PN-46018 (Rev. 3/15/02) 3 #56038 Cable Control Kit & #46047 Hose Kit(For cab tractors only) Install Control Valve(2-Spool #56038 or 3-Spool #56042) 1. Install valve assembly to valve guard, using three 3/8 x 1-1/2 carriage bolts (1), 3/8 lock washers...
Page 24 - 2 H y d r a u l i c I n s t a l l a t i o n; Connect Controller to Cables
2 2 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) #56038 Valve Kit & #46047 Hose Kit Cont’d Connect Controller to Cables 1. Slide the rubber control boot up out of the way. Orient the controller as shown in Figure 24. 2. Using a vice, clamp the controller loosely. 3. Remove b...
Page 25 - H y d r a u l i c I n s t a l l a t i o n 2 3; Install Controller Stand Bracket
H y d r a u l i c I n s t a l l a t i o n 2 3 PN-46018 (Rev. 3/15/02) #56038 Valve Kit & #46047 Hose Kit Cont’d Install Controller Stand Bracket NOTE: Use #46049 adapter plate and hardware from #46047 Hose Kit. 1. Locate the control cable access hole under the rubber floor mat in the right front...
Page 26 - 4 H y d r a u l i c I n s t a l l a t i o n; Install Controller Stand
2 4 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) #56038 Valve Kit & #46047 Hose Kit Cont’d Install Controller Stand 1. Attach controller stand to controller mount bracket, using four 3/8 x 1-1/4 carriage bolts, 3/8 flatwashers, lock washers, and nuts. 2. Attach controller to...
Page 27 - H y d r a u l i c I n s t a l l a t i o n 2 5; Attach Control Cables to Valve
H y d r a u l i c I n s t a l l a t i o n 2 5 PN-46018 (Rev. 3/15/02) #56038 Valve Kit & #46047 Hose Kit Cont’d Attach Control Cables to Valve 1. Thread jam nut (g) over threaded end of cable. 2. Slide retainer (f) over cable. 3. Thread adjuster (e) completely over cable. 4. Thread jam nut (d) o...
Page 28 - 6 H y d r a u l i c I n s t a l l a t i o n; Connect Hydraulic Lines
2 6 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) #56038 Valve Kit & #46047 Hose Kit Cont’d 3 1 PYB 5 8 6 OUT 7 6 5 2 1 IN CD5618C-Var Figure 30 #46047 Hose Kit PBY Connect Hydraulic Lines IMPORTANT ■ If hydraulic lines are not connected as shown in he mounting kit manual or ...
Page 29 - H y d r a u l i c I n s t a l l a t i o n 2 7
H y d r a u l i c I n s t a l l a t i o n 2 7 PN-46018 (Rev. 3/15/02) #56038 Valve Kit & #46047 Hose Kit Cont’d Install IN & PBY Lines 1. If not done during installation of right rear loader mount, remove the tractor hydraulic line connectortube or adapter block (if equipped) as shown in Fig...
Page 30 - 8 H y d r a u l i c I n s t a l l a t i o n; Connect Loader Feedline Hoses
2 8 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) #56038 Valve Kit & #46047 Hose Kit Cont’d Connect Loader Feedline Hoses 1. The Control Valve Kit contains hoses assembled with quick couplers. Attach the hoses to loader feed-lines. 2. Connect loader feedline hoses to control ...
Page 31 - H y d r a u l i c I n s t a l l a t i o n 2 9
H y d r a u l i c I n s t a l l a t i o n 2 9 PN-46018 (Rev. 3/15/02) #56038 Valve Kit & #46047 Hose Kit Cont’d Verification of Control Movements 1. Refer to the Woods Loader Operator’s Manual tocomplete the loader installation. At least 6” spacingshould be maintained between valve, bracket, orh...
Page 32 - 0 H y d r a u l i c I n s t a l l a t i o n; NOTES
3 0 H y d r a u l i c I n s t a l l a t i o n PN-46018 (Rev. 3/15/02) NOTES
Page 33 - PARTS INDEX; mounting to
PA RT S 3 1 PN-46018 (Rev. 11/10/00) Loaders255260 Loaders255260 Loaders10201027 PARTS INDEX 111868 LOADER MOUNTING KIT #111868 LOADER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 #40542 HOSE KIT(For use with tractor remotes) . . . . . . . . . . . . . . . . . . . . . . . ...
Page 35 - (FOR USE WITH TRACTOR REMOTE CONTROL LEVER)
PA RT S 3 3 PN-46018 (Rev. 11/10/00) #40542 HOSE KIT (FOR USE WITH TRACTOR REMOTE CONTROL LEVER) &'$ $ % & ' 5+ /2$'(5 %220 $ %8&.(7 &</ %$6( (1' '803 % %8&.(7 &</ 52' (1' 52//%$&. & %220 &</ 52' (1' '2:1 ' %220 &</ %$6( (1' 83 $ %RRP /LIW +RVHV %X...
Page 39 - CABLE CONTROL VALVE PARTS LIST
PA RT S 3 7 PN-46018 (Rev. 11/10/00) CABLE CONTROL VALVE PARTS LIST #56038 - 2 SPOOL VALVE#56042 - 3 SPOOL VALVE REF PART QTY REF 1 56214 1 Controller stand 2 56215 1 Controller mount bracket 3 488010 1 Dual axis controller 4 488011 1 Single axis controller (56042) 6 46045 1 Valve guard 7 56250 1 Hu...
Page 42 - 0 A P P E N D I X; BOLT TORQUE CHART
4 0 A P P E N D I X Bolt Torque & Size Charts (Rev. 2/5/02) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.Fasteners must always be replaced with the same grade as specified in the manual part...
Page 43 - A P P E N D I X 4 1; BOLT SIZE CHART; ABBREVIATIONS
A P P E N D I X 4 1 Bolt Torque & Size Charts (Rev. 9/5/00) BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. 5/16 3/8 1/2 5/8 3/4 7/8 SAE Bolt Thread Sizes MM 25 50 75 100 125 150 175 IN 1 2 3 4 5 6 7 Metric Bolt Thread ...
Page 44 - WARRANTY
F-8494 3/1/2000 (Rev. 1/1/2002) Woods Equipment Company 2606 Illinois Route 2 SouthPost Office Box 1000Oregon, Illinois 61061 815-732-2141 tel815-732-7580 fax WARRANTY (Replacement Parts For All Models Except Mow’n Machines) WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product...
