Page 2 - ADVERTENCIA; California Advertencia
CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm. Californie Proposition 65 Avertissement Les échappements des moteurs diesel et certains de leurs composés sont reconnu...
Page 3 - WOODS; IMPORTANT MESSAGE
3 WOODS IMPORTANT MESSAGE TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Set-Up instructions are completed before r...
Page 4 - TABLE OF CONTENTS
4 WOODS TABLE OF CONTENTS FIGURES PAGE SAFETY ....................................................................................................................................................... 5-11SET-UP INSTRUCTIONS .................................................................................
Page 5 - SAFETY; Signal word definitions
5 WOODS SAFETY NOTICE !!! Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage. Woods strongly warns against, rejects and disclaims any modifications, add-on accessories or product alterations that are not designed, develop...
Page 6 - Site preparation and circumstances; PREPARING FOR SAFE OPERATION; WARNING
6 WOODS SAFETY Site preparation and circumstances - Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer. - Clear the area to be mowed of objects such as rocks, toys, wi...
Page 7 - Machine preparation; OPERATING SAFELY; In general
7 WOODS SAFETY Machine preparation - Check operator presence interlock system and brake operation. Adjust or repair any problems before using. - Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition. They are for your ...
Page 8 - Starting
8 WOODS SAFETY Starting - Start only according to instructions in this manual or on the machine. - Before attempting to start the engine, make sure: - the parking brake is on; - the PTO is disengaged; - the traction drive is in NEUTRAL. - When starting the engine, make sure hands and feet are clear ...
Page 9 - MANEUVERING SAFELY; Mowing slopes
9 WOODS WARNING SAFETY MANEUVERING SAFELY In general - Slow down before turning. - Do not mow in reverse unless absolutely necessary. Always look behind and down for small children and pets before and during backing. - Be aware when approaching blind corners, shrubs, trees, tall grass or other objec...
Page 10 - MAINTENANCE SAFETY
10 WOODS SAFETY MAINTENANCE SAFETY In general - Maintain machine according to manufacturer's schedule and instructions for maximum safety and best mowing results. - Park machine on level ground. - Never allow untrained personnel to service ma-chine. - Adjust or repair only after the engine has been ...
Page 11 - BATTERY; TRANSPORTATION AND STORAGE SAFETY
11 WOODS SAFETY BATTERY Battery acid is caustic and fumes are explosive and can cause serious injury or death. To reduce the risk of personal injury when working near a bat-tery: - When working with battery acid, use protective equipment such as, but not limited to, goggles, face shield, rubber glov...
Page 12 - SET UP INSTRUCTIONS; TOOLS REQUIRED FOR ASSEMBLY
12 WOODS SET UP INSTRUCTIONS TOOLS REQUIRED FOR ASSEMBLY - Wrecking bar - Claw hammer - Sockets: 1/2”, 15/16 - Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” - Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1. UNCRATE UNIT a) Disca...
Page 13 - FINAL PREPARATIONS; SETUP INSTRUCTIONS
13 WOODS 4. FINAL PREPARATIONS - Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. - Insure Battery cables are connected properly. Battery acid is caustic. Fumes are exp...
Page 14 - LABELS
14 WOODS LABELS F N N 4165616 R F N R 4165615 N PT O SWITCH 4165662 bORDER IS NOT BLUE, BORDER IS WHITE.
Page 18 - CONTROLS
18 WOODS At operator's right side KEYSWITCH (K) - The keyswitch has three positions: OFF , RUN , and START . Insert the key and turn it clockwise to move the switch from OFF to RUN . Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START...
Page 19 - Off; Right Tank; Left Tank
19 WOODS CONTROLS FUEL SELECTOR VALVE (U) The fuel tank selector valve is located behind the seat. The fuel tank selector valve has three positions: Off : The tank selector is off when the lever points down. The selector should be off whenever the machine is transported or stands unused for any leng...
Page 20 - STEERING
20 WOODS CONTROLS Reverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot. When mo...
Page 21 - Parking brake in ON position; PUSHING THE MACHINE; OFF
21 WOODS CONTROLS PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat. The park...
Page 22 - Do Not Overfill; PRE-OPERATION CHECK LIST
22 WOODS PRE-OPERATION CHECK LIST(OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check to make sure all shields and guards are properly installed and in goo...
Page 23 - FUELING; BEFORE STARTING THE ENGINE; Choke; STARTING THE ENGINE; OPERATION
23 WOODS FUELING - Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel. - Use a funnel to avoid spilling. WARNING TO CHECK OR ADD FUEL: – Do it outdoors – Do not smoke– Stop engine; allow to cool– Fill to one inch below bottom of filler neck – Do not overfill ...
Page 24 - OPERATING NOTES; DRIVING
24 WOODS OPERATION OPERATING NOTES - Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls. - For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum con...
Page 25 - CUTTING; CUTTING TIPS; DANGER
25 WOODS CUTTING 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. 2. Sit in the seat. 3. Start the engine. 4. Turn the blades on by pulling up on the PTO switch. Do not start the blades at full throttle. Instead, use the slowest throttle setting ...
Page 26 - MAINTENANCE CHART
26 WOODS MAINTENANCE CHART E C N A N E T N I A M N O I T A R E P O n e e w t e b s e m it m u m i x a m e r a s l a v r e t n i e s e h T . b o j g n i o g n o n a s i e c n a n e t n i a M . s n o it i d n o c e r e v e s r e d n u n e tf o e r o m m r o f r e P . s n o it a r e p o e c n a n e t n...
Page 27 - MAINTENANCE RECORD; NOTES
27 WOODS MAINTENANCE RECORD NOTES __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________...
Page 28 - CHECK DAILY; Operator Presence Interlock System - Start Operation; MAINTENANCE
28 WOODS CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blad...
Page 29 - LUBRICATION; NOTE ON BLADE SPINDLES
29 WOODS MAINTENANCE LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease:1. Deck lift lever (1 point)2. Deck lift pivots (4 points)3. Pull arms (2 points located at the front of the cutterdeck) 4. Caster wheel pivots (2 points) (Lubricate every 500 hours or once...
Page 30 - SPARK PLUGS; FUEL FILTER; DAILY
30 WOODS SPARK PLUGS Remove each plug and check condition. - Good operating conditions are indicated if the plug has a light coating of grey or tan deposit. - A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both may be caused by a clogged air c...
Page 31 - DUAL ELEMENT AIR CLEANER
31 WOODS MAINTENANCE DUAL ELEMENT AIR CLEANER Engines equipped with dual element air cleaners have a paper air cleaner element with an oiled, foam precleaner element on the dirty side of the paper element. Both should be inspected regularly and maintained. Clean and re-oil precleaner element every 2...
Page 32 - ENGINE COOLING; Daily; SPECIFIC TORQUES; PURGING TRANSAXLES
32 WOODS ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en-gine damage. - Daily : Clean air intake screen V . - Every 100 hours : Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's m...
Page 33 - TRANSAXLES; TRANSAXLE FLUID CHANGE
33 WOODS MAINTENANCE TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Woods recommends returning the machine to your authorized Woods dealer for service or repair. Perform transaxle maintenance with the engine ...
Page 34 - BLADE BALANCE; BLADE INSTALLATION
34 WOODS BLADE BALANCE Blade balance must be maintained at 5/8 oz-in (19.4 g-cm) or less. Failure to keep blades balanced causes excess vibration, wear, and shortened life of most components of the machine. To balance a blade: 1. Sharpen blade first. 2. Balance the blade at the center.3. Attach a 1/...
Page 35 - DECK LEVELING; ADJUSTMENTS; HEIGHT OF CUT; DECK ROLLERS; Height of cut ranges for roller adjustment
35 WOODS DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an-other set of blocks under the front of the deck so that the deck top is pitched forward 1/...
Page 36 - PARKING BRAKE
36 WOODS ADJUSTMENTS FIGURE 1 PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma-chine on a level surface, open the bypass valves and set the parking brake to ON . Attempt to move the machine for...
Page 38 - ARM REST HEIGHT ADJUSTMENTS; A A
38 WOODS ADJUSTMENTS ARM REST HEIGHT ADJUSTMENTS 1. Remove acorn nuts 1, plastic washers 2, arm rest 3 and second set of plastic washers 4. 2. Adjust carriage bolts 5 to desired height A, B, or C by pushing on the carriage bolts 5 until they are free from the locking slot, adjusting them to the desi...
Page 39 - BELT REPLACEMENT; HYDRO TRANSAXLE DRIVE BELT
39 WOODS BELT REPLACEMENT HYDRO TRANSAXLE DRIVE BELT 1. Remove cutterdeck belt (see cutterdeck belt replacement). 2. Disconnect wire I at clutch M . Remove bolts J and remove torque restraint. 3. Using a ratchet with a 9/16" socket, place over nut at location P . Use the ratchet to rotate it eno...
Page 41 - PARTS; PARTS SECTION
Page 42 - FIGURE 1; JUMPER HARNESS
42 WOODS FIGURE 1 FRAME-ENGINE/CLUTCH ASSY 4 3 16 19 8 9 20 12 5 10 6 7 18 14 24 15 2 21 22 23 JUMPER HARNESS 26 25 1 13 11 13 17 27 28
Page 44 - FIGURE 2; TRANSAXLE ASSY
Page 46 - FIGURE 3
46 WOODS FIGURE 3 FUEL TANK/BUMPER & CONTROL PANEL 4 18 21 17 15 16 24 23 25 16 15 17 26 28 27 13 2 10 22 30 5 14 11 14 29 8 12 7 19 6 3 9
Page 48 - FIGURE 4; FUEL VALVE & COVER PLATE
48 WOODS FIGURE 4 FUEL VALVE & COVER PLATE 4 6 5 6 7 12 13 16 16 8 11 7 6 9 6 14 6 12 13 1 2 10 3 7 6 10 11 18 TO ENGINE 17 15 16 6 TO ENGINE
Page 50 - FIGURE 5; DECK LIFT ASSEMBLY; CUTTERDECK
50 WOODS FIGURE 5 DECK LIFT ASSEMBLY 1 9 9 10 16 17 10 8 20 34 24 33 21 29 27 21 22 7 6 19 19 25 18 2 5 15 14 14 4 14 14 15 13 14 14 11 12 11 12 17 16 3 CUTTERDECK 11 31 11 32 26 11 30 28 23 6 2 16
Page 52 - FIGURE 6; CASTER ASSEMBLY
Page 54 - FIGURE 7; KICKPLATE/SEAT ASSEMBLY
54 WOODS FIGURE 7 KICKPLATE/SEAT ASSEMBLY 13 1 6 7 5 4 3 2 12 12 11 8 9 8 10 12 9 16 17 21 22 23 24 15 26 27 19 20 18 25 14 14 31 32 29 30 28 25 34
Page 56 - FIGURE 8
Page 58 - FIGURE 9
Page 60 - WIRE HARNESS
60 WOODS FIGURE 10 WIRE HARNESS OB PO OP DB WB BRY YB RW GY BR YELLOW W/ BLACK STRIPE RED W/ WHITE STRIPE GREEN W/ YELLOW STRIPE BROWN W/ YELLOW STRIPE ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE ORANGE W/ PURPLE STRIPE DARK BLUE YELLOW BROWN Y BLACK GREEN RED B G R WHITE W/ BLACK STRIPE WIRE COL...
Page 64 - TO DECKLIFT
64 WOODS FIGURE 12 52" SIDE DISCHARGE 30 49 27 28 18 13 26 29 25 50 25 53 15 23 14 11 16 33 26 29 25 17 24 31 32 49 35 13 23 14 15 16 37 11 34 19 20 14 49 13 11 18 15 23 18 25 28 27 16 45 9 TO DECKLIFT 10 9 8 46 3 7 22 12 14 39 21 40 38 44 46 7 36 5 52 5 4 46 5 51 5 5 5 47 47 48 48 46 46 54 54 4...
Page 70 - ACCESSORIES-SUSPENSION SEAT
70 WOODS FIGURE 16 ACCESSORIES-SUSPENSION SEAT 4 3 1 1 2 6 7 5
Page 72 - LIMITED WARRANTY; Zero-Turn Mowers and Woods Boundary
F-8045 MM & Boundary (Rev. 12/1/2008) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com LIMITED WARRANTY (Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter I...
Page 73 - Zero-Turn Mower and; Utility Vehicle Replacement Parts)
F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com LIMITED WARRANTY (Mow’n Machine TM Zero-Turn Mower and Woods Boundary TM Utility Vehicle Repl...
