Page 3 - WOODS; IMPORTANT MESSAGE
3 WOODS 12-2010 IMPORTANT MESSAGE TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Set-Up instructions are completed ...
Page 4 - TABLE OF CONTENTS
4 WOODS TABLE OF CONTENTS ....................................................FIGURES ........................................................................PAGE SAFETY .....................................................................................................................................
Page 5 - SAFETY; Signal word definitions
5 WOODS SAFETY NOTICE !!! Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage. Woods strongly warns against, rejects and disclaims any modifications, add-on accessories or product alterations that are not designed, develop...
Page 6 - ASSEMBLY AND SETUP; TOOLS REQUIRED FOR ASSEMBLY; DECK LEVELING
6 WOODS ASSEMBLY AND SETUP TOOLS REQUIRED FOR ASSEMBLY - Wrecking bar - Claw hammer - Ratchets: 3/8”,e - Sockets: 9/16”, 3/4" - Wrenches: 3/8", 9/16", 3/4" - Straight edge - Tire pressure gauge - Blocks (for deck leveling) NOTE: All references below to the “right” or “left” are with ...
Page 7 - FINAL PREPARATIONS; COUNTERBALANCE SPRINGS
7 WOODS 7. FINAL PREPARATIONS - Check the engine and hydraulic oil levels. Top up with the correct oil if necessary. Use SAE 10W30 motor oil for the engine. Use fresh, clean SAE 15W40 or SAE 20W50 motor oil or SAE 15W50 synthetic motor oil for the hydraulic system. - Remove the battery from the mach...
Page 8 - MAINTENANCE CHART
8 WOODS MAINTENANCE CHART E C N A N E T N I A M N O I T A R E P O n e e w t e b s e m i t m u m i x a m e r a s l a v r e t n i e s e h T . b o j g n i o g n o n a s i e c n a n e t n i a M . s n o it i d n o c e r e v e s r e d n u n e tf o e r o m m r o f r e P . s n o it a r e p o e c n a n e t n...
Page 9 - NOTES; MAINTENANCE RECORD
9 WOODS NOTES ______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________...
Page 10 - MAINTENANCE; CHECK DAILY; Operator Presence Interlock System - Start Operation; ON; BATTERY
10 WOODS MAINTENANCE CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake o...
Page 11 - LUBRICATION; NOTE ON BLADE SPINDLES
11 WOODS LUBRICATION Every 50 hours of operation, lubricate the following points (1-4) with grease:1. Deck lift rockshaft (1 point)2. Deck lift pivots (6 points)3. Brake lever pivot (1 point)4. Push arms (2 points located at rear of cutterdeck under each fuel tank)5. Isolation mounts (4 points locat...
Page 12 - HYDRAULIC SYSTEM; PERIODIC OIL CHANGES
12 WOODS MAINTENANCE HYDRAULIC SYSTEM Fluid level in the hydraulic system should be checked after the first 5 hours of operation, and every 100 hours thereafter, or when a leak has occurred. If the fluid is low, check all components for leaks. To check, remove reservoir cap M . The fluid level shoul...
Page 13 - SPARK PLUGS; ENGINE OIL; DAILY
13 WOODS MAINTENANCE SPARK PLUGS Remove each plug and check condition. – Good operating conditions are indicated if the plug has a light coating of grey or tan deposit. – A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both may be caused by a c...
Page 14 - FUEL FILTER; HEAVY DUTY CYCLONIC AIR CLEANER; To replace air cleaner elements:; ENGINE COOLING; Daily
14 WOODS FUEL FILTER An inline fuel filter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and unobstructed. Replace if dirty. MAINTENANCE HEAVY DUTY CYCLONIC AIR CLEANER Clean and replace the air cleaner element as specified in the service chart. Uneven runn...
Page 15 - CLEANING MACHINE; WASHING MACHINE
15 WOODS MAINTENANCE CLEANING MACHINE Clean the machine after use. Compressed air is recommended. Do not use a pressure washer. The machine will run cooler and last longer if kept free of clippings and other debris. A clean machine also re- duces the risk of fire due to accumulation of combus - tibl...
Page 16 - BLADE REMOVAL; BLADE BALANCE; BLADE INSTALLATION
16 WOODS MAINTENANCE BLADE REMOVAL Follow these instructions to prevent injury during blade removal:1. Loosen with a box wrench or a socket and long breaker bar. To gain additional leverage, slip a long pipe or thick-walled tube over breaker bar or wrench. 2. Insert wood block A as shown, with grain...
Page 17 - ADJUSTMENTS
17 WOODS DECK LEVELING a) Park the machine on a smooth, level surface. Raise the deck to the transport position. b) Lower the deck onto a pair of equal height blocks A under the rear corners of the deck. Place another pair of adjustable blocks B under the front of the deck so that the deck top is pi...
Page 18 - REAR DECK ROLLERS; Height of cut ranges for roller adjustment; HEIGHT OF CUT
18 WOODS ADJUSTMENTS REAR DECK ROLLERS The rear outside deck rollers are adjustable up and down to provide improved deck flotation and scalp - ing protection at various heights of cut. They are not intended to ride continuously on the ground. Adjust no closer than 3/8” (10mm) to the ground. Height o...
Page 19 - PARKING BRAKE; Parking brake assembly (tire and deck not shown; CONTROL LEVERS
19 WOODS ADJUSTMENTS PARKING BRAKE Park machine on a smooth level surface. Support the machine with the rear wheels off the ground, using jack stands or equivalent. DO NOT rely on mechanical or hydraulic jacks. 1. Remove rear wheels. 2. Measure spring length O with parking brake N in the OFF positio...
Page 20 - TRACKING HANDLES; DAMPERS
20 WOODS TRACKING HANDLES An adjustment is provided to allow the operator to adjust machine tracking during operation. 1. Turn knob W clockwise to shorten control lever travel. 2. Turn knob W counter-clockwise to increase con- trol lever travel. FRONT DECK LIP Adjustable front deck lips have been pr...
Page 21 - HYDROSTAT ADJUSTMENTS; Right side adjustments
21 WOODS ADJUSTMENTS HYDROSTAT ADJUSTMENTS A turnbuckle-style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup-port. Do not rely only on mechanical or hydraulic jacks. 2. Move the traction levers out into ...
Page 22 - BELT REPLACEMENT; CUTTERDECK BELT
22 WOODS Note: Always use WOODS, Inc.replacement belts, not general purpose belts. WOODS, Inc.belts are specially designed for use on commercial mowers and will normally last lon-ger. BELT REPLACEMENT CUTTERDECK BELT 1. Tilt floorplate all the way forward. 2. Set the cutterdeck in a middle height-of...
Page 23 - POWER UNITS; MAXIMUM GROUND SPEEDS:; SPECIFICATIONS
23 WOODS POWER UNITS ENGINES: Construction: Aluminum block with cast-in cast iron sleeves. Aluminum head. Configuration: 4-stroke, vertical shaft, V-twin cylin- der, overhead valve, air-cooled. DRIVE SYSTEM: Full hydrostatic pump and wheel motor combination for independently controlled drive wheels....
Page 24 - ENGINES
24 WOODS SPECIFICATIONS ENGINES MODEL NUMBERS 872500G 872502G MANUAFACTURER Kawasaki Kawasaki MODEL FX651V FX703V CYLINDERS 2 2 COOLING Air Air BORE/STROKE 3.1 X 3.0" (78X76mm) 3.1 X 3.0" (78X76mm) DISPLACEMENT 44.3 cu. in. (726cc) 44.3 cu. in. (726cc) COMPRESSION 8.2:1 8.2:1 OUTPUT POWER 22...
Page 26 - CUTTERDECK DRIVE SYSTEM:; SPECIFIC TORQUES; CUTTERDECKS
26 WOODS SPECIFICATIONS CONSTRUCTION: Fabricated and welded 10-gauge, double-layer steel top with 7-gauge side skirts. Full floating design. CUTTERDECK DRIVE SYSTEM: Electric clutch/brake drives belt directly from engine to cutterdeck. No twists in drive belt. SPINDLES: Top mounted and maintenance f...
Page 27 - PARTS SECTION; PARTS
Page 28 - FIGURE 1; UPPER ENGINE DECK ASSY
28 WOODS FIGURE 1 UPPER ENGINE DECK ASSY 38 12 46 5 16 37 26 23 19 21 27 43 28 43 24 35 18 32 47 17 45 29 22 33 17 17 39 56 55 56 54 39 31 44 50 41 14 42 1 53 WARNIN G 34 40 10 52 51 11 17 12 12 15 2 7 7 2 48 36 4 49 6 8 37 9 3 13 25 20 30 52
Page 30 - FIGURE 2; LOWER ENGINE DECK ASSY/CLUTCH
30 WOODS FIGURE 2 LOWER ENGINE DECK ASSY/CLUTCH 9 PUMP ENGINE PUMP 26 12 4 3 28 27 1 24 20 14 18 22 21 31 17 15 19 16 10 13 27 28 3 1 29 25 BELT DETAIL 5 14 1 23 5 6 2 2 1 7 8 32 11 33 30 36 35 34 37
Page 32 - FIGURE 3; BUMPER
32 WOODS FIGURE 3 BUMPER 1 2 3 4 4 6 6 6 6 5 5 5 5 6
Page 34 - FIGURE 4; FUEL TANKS/CONTROL PANEL
34 WOODS FIGURE 4 FUEL TANKS/CONTROL PANEL 1 2 4 21 6 17 18 17 18 9 20 20 9 9 33 15 5 32 31 9 16 30 9 16 9 16 31 32 33 15 3 8 14 27 29 12 25 24 8 10 7 11 13 19 TO ENGINE 23 26 22 TO ENGINE
Page 35 - FIGURE 4
35 WOODS ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY FIGURE 4 FUEL TANKS/CONTROL PANEL 1 4165428-1 TANK-FUEL LH 1 (INCLUDES ITEMS 15, 31-33, 35, 36) 2 4165429-1 TANK-FUEL RH 1 (INCLUDES ITEMS15, 31-33, 35, 36) 3 4165930 S-CONTROL PANEL 1 4 4166252 S ENG DECK W/LABS 1 5 4165291 CAP-FU...
Page 36 - FIGURE 5
36 WOODS FIGURE 5 BRAKES/REAR WHEEL 3 10 17 11 31 19 26 225 FT/LBS TORQUE TO 24 23 25 1 22 16 14 27 8 2 4 17 7 6 28 13 15 19 12 9 5 18 27 27 30 27 21 20 29 32
Page 38 - FIGURE 6; OIL COOLER
38 WOODS FIGURE 6 OIL COOLER 1 14 14 14 14 13 11 15 14 13 11 15 12 9 7B 9 TO PUMP CASE DRAIN 9 7A 9 6 18 16 15 8 18 3 10 2 20 15 19 10 17 15 8 4 5
Page 40 - FIGURE 7; AIR COOLED HYDRAULICS
40 WOODS FIGURE 7 AIR COOLED HYDRAULICS 13 7 13 7 13 1 16 3 2 7 13 13 23 21 21 11 14 5 17 17 18 15 6 6 10 9 8 10 6 6 14 20 5 13 19 11 23 21 21 23 21 22 21 6 13 12 7 13 4
Page 42 - FIGURE 8; HYDROGEAR PUMP
42 WOODS FIGURE 8 HYDROGEAR PUMP 10 7 8 44 6 2 4 56 57 42A 5 25 29 30 34 32 3 38 37 1 49 18 21 20 22 42B 15
Page 43 - ITEM
43 WOODS FIGURE 8 HYDROGEAR PUMP 1 70516 ----- HOUSING KIT 1 2 72011 4164841-001 END CAP KIT 1 3 50641 ----- STRAIGHT HEADLESS PIN 2 4 50969 2721615-01 FLANGE BOLT M8-1.25 X 60 4 5 52629 4164841-002 HOUSING O-RING 1 6 71246 4137278-01 CHARGE PUMP KIT 1 7 50273 38345-07 STD GEROTOR ASSEMBLY 1 8 90041...
Page 44 - FIGURE 9; AIR COOLED WIRE HARNESS
44 WOODS FIGURE 9 AIR COOLED WIRE HARNESS SWITCH RW BR BRY 14 GA. GROUND B B MODULE DELAY B B E RW AC D B GY F BRY GY B RW B BRY BLADES & TRACTION RELAY NO 87 86 87A 30 B 85 NC B B B NO DELAY RELAY 87A NO 87 86 30 87 NC 85 W WB O B STARTER RELAY 86 87A NC 30 85 B B Y 14 GA. OB PO OP DB WB BRY YB...
Page 46 - SEAT ASSEMBLY; BRACKET ON
46 WOODS FIGURE 10 SEAT ASSEMBLY 1 2 7 6 8 4 9 11 12 13 10 17 15 14 16 18 19 BRACKET ON 5 3 ENGINE DECK WELDMENT 21
Page 52 - CRADLE ASSEMBLY
52 WOODS FIGURE 13 CRADLE ASSEMBLY 30 16 2 28 2 13 21 23 27 12 14 15 KICKPLATE TO 29 27 20 22 22 37 7 1 4 24 5 11 30 16 28 13 21 23 25 25 3 28 17 28 28 25 25 3 10 9 17 19 5 6 6 34 26 33 35 36 9 10 32 30 8 31 40 39 38 43 42 41 44
Page 54 - CRADLE & CASTER ASSEMBLY
54 WOODS FIGURE 14 CRADLE & CASTER ASSEMBLY 11 6 4 5 18 15 1 15 10 22 14 19 13 8 20 8 13 21 12 23 3 9 7 7 2 9 17 17 17 17 16 16
Page 66 - LIMITED WARRANTY; Zero-Turn Mowers and Woods Boundary
F-8045 MM & Boundary (Rev. 12/1/2008) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com LIMITED WARRANTY (Mow’n Machine TM Zero-Turn Mowers and Woods Boundary TM Utility Vehicles) Please Enter I...
Page 67 - Zero-Turn Mower and; Utility Vehicle Replacement Parts)
F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006) Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com LIMITED WARRANTY (Mow’n Machine TM Zero-Turn Mower and Woods Boundary TM Utility Vehicle Repl...
