Page 2 - MACHINE DATA LOG/OVERVIEW; YOUR DEALER
MACHINE DATA LOG/OVERVIEW SCX364 86037150 1/17/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: __________________________________________________________________________________________________ Address: ______________________________________________________...
Page 3 - TABLE OF CONTENTS; HOW TO USE THIS MANUAL
TABLE OF CONTENTS SCX364 86037150 3/14/07 3 Machine Data Log/Overview......................... 2 Table of Contents ......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ............................... 1-1 SAFETY Important Safety Instructions ........................
Page 4 - REF –
HOW TO USE THIS MANUAL SCX364 86037150 1/17/07 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be...
Page 5 - IMPORTANT SAFETY INSTRUCTIONS; When using an battery powered appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
SCX364 86037150 1/17/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use o...
Page 6 - HAZARD INTENSITY LEVEL; WARNING; WARNING
HAZARD INTENSITY LEVEL SCX364 86037150 1/17/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity...
Page 7 - SAFETY LABEL LOCATION
SAFETY LABEL LOCATION SCX364 86037150 1/17/07 2-3 NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 2% GRADE WARNING CIRCUIT BREAKER DECAL 86243530 PRV NO. 500565 SEE MANUAL BATTERY CAUTION 86252530 PRV NO. ...
Page 8 - TECHNICAL SPECIFICATIONS; ITEM DIMENSION/CAPACITY
TECHNICAL SPECIFICATIONS SCX364 86037150 1/17/07 3-1 ITEM DIMENSION/CAPACITY Nominal power 1440 Watts Rated Voltage 24VDC Rated Amperage 60 Amps Batteries 4 X 6 Volt 250-305-335AH @ 20 hr rate Scrub Brush Motors .33 hp (0.25 Kw) Vacuum Motor .75 hp (0.56 Kw) Propelling Motor .3 hp (0.22 Kw) Mass (GV...
Page 9 - ITEM MEASURE; Height
TECHNICAL SPECIFICATIONS SCX364 86037150 1/17/07 3-2 ITEM MEASURE Height 45 in. (114 cm) Length with 36 in. (90 cm) scrub head 72 in. (183 cm) Width without squeegee and scrub head 24 in. (61 cm) Width of squeegee for 36 in. (90 cm) scrub head 35 in. (89 cm) Width of scrub path for 36 in. (90 cm) sc...
Page 10 - HOW THE MACHINE WORKS
HOW THE MACHINE WORKS SCX364 86037150 1/17/07 3-3 The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recove...
Page 11 - COMPONENTS; Panel
COMPONENTS SCX364 86037150 1/17/07 3-4 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Fixed 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Rear Squeegee 11. Top Cover 12. Vacuum Motor 13. Recovery Tank Dome 14....
Page 12 - CONTROLS
CONTROLS SCX364 86037150 1/17/07 3-5 4 10 11 12 14 15 8 7 6 3 13 16 1 9 5 2 17
Page 15 - BATTERY CHARGE LEVEL INDICATOR; To set parking brake, push down to lock notch.
CONTROLS SCX364 86037150 1/17/07 3-8 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged....
Page 16 - MACHINE OPERATION; PRE-RUN MACHINE INSPECTION
MACHINE OPERATION SCX364 86037150 1/17/07 3-9 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine insp...
Page 17 - NORMAL SCRUBBING
MACHINE OPERATION SCX364 86037150 1/17/07 3-10 NORMAL SCRUBBING Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub deck/s...
Page 18 - DOUBLE SCRUB
MACHINE OPERATION SCX364 86037150 1/17/07 3-11 DOUBLE SCRUB For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. To double scrub, make the first pass over the surface being clean...
Page 19 - MAINTENANCE DAILY
MAINTENANCE SCX364 86037150 1/17/07 4-1 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY 100 HRS 200 HRS Check batteries after charging; add water if necessary * Check pad wear to prevent buildup of chemicals * Check linkages and connectors for wear and damage * Check hoses for wear, blockages, or ...
Page 20 - MAINTENANCE
MAINTENANCE SCX364 86037150 1/17/07 4-2 1. Batteries 2. Rear Squeegee 3. Scrub Brushes 4. Float Shut-Off 5. Solution Strainer 6. Brush Motor 5 7 2 8 4 1 11 12 9 3 10 13 6 7. Traction Motor 8. Circuit Breakers 9. Scrubhead Fixed and Swinging 10. Vacuum Motor 11. Actuator Scrub Deck Up-Down 12. Actuat...
Page 22 - SPECIFIC GRAVITY; BATTERY CONDITION
MAINTENANCE SCX364 86037150 1/17/07 4-4 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading...
Page 24 - ADJUSTING SQUEEGEE; Inspect or repair as necessary and reinstall.
MAINTENANCE SCX364 86037150 1/17/07 4-6 2. REAR SQUEEGEE The front blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not ...
Page 25 - TO ADJUST SQUEEGEE PITCH; S Q U E E G E E D E F L E C T IO N
MAINTENANCE SCX364 86037150 1/17/07 4-7 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving or se...
Page 26 - UNCOATED FLOORS; Mild Grit; FINISHED FLOORS; White Pads
MAINTENANCE SCX364 86037150 1/17/07 4-8 3. SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following...
Page 27 - CHANGING BRUSH MOTORS; Remove scrub brushes or pad drivers.
MAINTENANCE SCX364 86037150 1/17/07 4-9 5. SOLUTION STRAINER The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank ...
Page 28 - 5 Amp. Protects the propel
MAINTENANCE SCX364 86037150 1/17/07 4-10 7. TRACTION MOTOR Do not use a pressure washer to clean around the motors. Use tap pressure only. TRACTION MOTOR CARBON BRUSH REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect ...
Page 29 - Reverse steps to install.; End Cap
MAINTENANCE SCX364 86037150 1/17/07 4-11 10. VACUUM MOTOR (Refer to the Vacuum Group in the parts section of manual) Do not use a pressure washer to clean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VACUUM ...
Page 30 - ACTUATOR SCRUB DECK UP-; To adjust the actuator:; ACTUATOR SCRUB DECK IN-OUT; Swing the deck to the fully open position
MAINTENANCE SCX364 86037150 1/17/07 4-12 11. ACTUATOR SCRUB DECK UP- DOWN REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If option is installed). 1. Remove front cover. 2. Remove clevis pin and rue ring from lower...
Page 31 - FRONT SQUEEGEE
MAINTENANCE SCX364 86037150 1/17/07 4-13 13. FRONT SQUEEGEE The front blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has two wear surfaces and can be rotated for extended life. The front blade should no...
Page 32 - SQUEEGEE DEFLECTION
MAINTENANCE SCX364 86037150 1/17/07 4-14 TO ADJUST FRONT SQUEEGEE DEFLECTION 1. Choose a smooth, level surface. Lower the front squeegee and deck and drive forward at least 2 feet (60cm) until the desired brush pressure is obtained. 2. With the squeegee down, stop the machine. Do not allow machine t...
Page 33 - RECOMMENDED GREASING:; -2 strokes of Mobiltemp
MAINTENANCE SCX364 86037150 1/17/07 4-15 RECOMMENDED GREASING: 1-2 strokes of Mobiltemp ® 78 or compatible clay- based or calcium-based grease.
Page 34 - MACHINE TROUBLESHOOTING; PROBLEM CAUSE SOLUTION
MACHINE TROUBLESHOOTING SCX364 86037150 1/17/07 4-16 PROBLEM CAUSE SOLUTION Poor or no water pick-up on either squeegee Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from...
Page 35 - PROBLEM CAUSE
MACHINE TROUBLESHOOTING SCX364 86037150 1/17/07 4-17 PROBLEM CAUSE SOLUTION Little or no solution flow to the floor Solution tank empty Fill solution tank Solution flow turned off or set too low Turn on or increase flow setting Solution strainer plugged Clean solution strainer Solution hoses obstruc...
