Page 2 - MACHINE DATA LOG/OVERVIEW; YOUR DEALER
MACHINE DATA LOG/OVERVIEW CUTTER 24V 86039080 04/17/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: __________________________________________________________________________________________________ Address: _________________________________________________...
Page 3 - TABLE OF CONTENTS; OPERATIONS
TABLE OF CONTENTS CUTTER 24V 86039080 04/17/07 3 Machine Data Log/Overview. ........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions .....................
Page 4 - HOW TO USE THIS MANUAL; REF –
HOW TO USE THIS MANUAL CUTTER 24V 86039080 04/17/07 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts m...
Page 5 - IMPORTANT SAFETY INSTRUCTIONS; When using an battery powered appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
CUTTER 24V 86039080 04/17/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not ...
Page 6 - HAZARD INTENSITY LEVEL; WARNING; WARNING; WARNING; WARNING
HAZARD INTENSITY LEVEL CUTTER 24V 86039080 04/17/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard inte...
Page 7 - SAFETY LABEL LOCATION
SAFETY LABEL LOCATION CUTTER 24V 86039080 04/17/07 2-3 NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. BATTERY CAUTION 86252520 PRV NO. 80885 SAFETY DECAL 86252530 PRV NO. 81494 CIRCUIT BREAKER DECAL 86243...
Page 8 - TECHNICAL SPECIFICATIONS; ITEM DIMENSION/CAPACITY
TECHNICAL SPECIFICATIONS CUTTER 24V 86039080 04/17/07 3-1 ITEM DIMENSION/CAPACITY Nominal power 1450 W Rated Voltage 24VDC Rated Amperage 60 Amps Batteries 4 X 6 Volt 250-305-335AH @ 20 hr rate Scrub Brush Motors 2 X .75 hp (0.56 kW) Vacuum Motor .75 hp (0.56 Kw) Propelling Motor .3 hp (0.22 Kw) Mas...
Page 9 - ITEM MEASURE; Height
TECHNICAL SPECIFICATIONS CUTTER 24V 86039080 04/17/07 3-2 ITEM MEASURE Height 45 in. (114 cm) Length with 26 in. (66 cm) scrub head 64 in. (163 cm) Length with 32 in. (81 cm) scrub head 66 in. (167 cm) Width without squeegee and scrub head 24 in. (61 cm) Width of squeegee for 26 in. (66 cm) scrub he...
Page 10 - HOW THE MACHINE WORKS
HOW THE MACHINE WORKS CUTTER 24V 86039080 04/17/07 3-3 The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the r...
Page 11 - COMPONENTS; Panel
COMPONENTS CUTTER 24V 86039080 04/17/07 3-4 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Shrouds 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Squeegee 11. Aqua-Mizer 12. Top Cover 13. Vacuum Motor 14. Recov...
Page 12 - CONTROLS
CONTROLS CUTTER 24V 86039080 04/17/07 3-5 3 5 8 6 13 9 2 12 11 15 1 14 7 10 4 16
Page 13 - Brush Pressure Indicator
CONTROLS CUTTER 24V 86039080 04/17/07 3-6 1. Key Switch 2. Emergency Shut Off Switch (Optional) 3. Speed Control Knob 4. Propel Control Lever 5. Reverse Button 6. Brush Switch 7. Actuator Switch 8. Solution Control Knob 9. Vacuum Switch 10. Squeegee Lift Lever 11. Squeegee Pitch Adjustment Knob 12. ...
Page 14 - Raises and lowers the squeegee.
CONTROLS CUTTER 24V 86039080 04/17/07 3-7 7. ACTUATOR SWITCH Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. To increase brush pressure, press the bottom of the switch. To decrease brush pressure or rise the scrub deck, press the top of the switch. 8. SOLUTIO...
Page 15 - BATTERY CHARGE LEVEL INDICATOR; To set parking brake, push down to lock notch.; BRUSH PRESSURE INDICATOR
CONTROLS CUTTER 24V 86039080 04/17/07 3-8 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recha...
Page 16 - MACHINE OPERATION; PRE-RUN MACHINE INSPECTION
MACHINE OPERATION CUTTER 24V 86039080 04/17/07 3-9 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine...
Page 17 - NORMAL SCRUBBING; TO BEGIN SCRUBBING; CAUTION
MACHINE OPERATION CUTTER 24V 86039080 04/17/07 3-10 NORMAL SCRUBBING Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub d...
Page 18 - DOUBLE SCRUB
MACHINE OPERATION CUTTER 24V 86039080 04/17/07 3-11 DOUBLE SCRUB For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. To double scrub, make the first pass over the surface being ...
Page 19 - MAINTENANCE DAILY
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-1 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY 100 HRS 200 HRS Check batteries after charging; add water if necessary * Check pad wear to prevent buildup of chemicals * Check linkages and connectors for wear and damage * Check hoses for wear, blockages...
Page 20 - MAINTENANCE; Actuator Scrub Brush
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-2 1. Batteries 2. Squeegee 3. Aqua Mizer 4. Scrub Brushes 5. Float Shut-Off 6. Solution Strainer 7. Brush Motor 8. Traction Motor 9. Circuit Breakers 10. Brush Shroud & Brush Skirts 11. Vacuum Motor 12. Actuator Scrub Brush 9 8 7 6 5 3 4 2 1 11 10 12
Page 22 - SPECIFIC GRAVITY; BATTERY CONDITION
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-4 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the re...
Page 23 - CHANGING BATTERIES
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-5 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the c...
Page 24 - ADJUSTING SQUEEGEE; Inspect or repair as necessary and reinstall.; SQUEEGEE DEFLECTION
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-6 2. SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front b...
Page 25 - Remove deck shrouds.
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-7 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving ...
Page 26 - SCRUB BRUSHES; When water is no longer being vacuumed from
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-8 4. SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the foll...
Page 27 - STRAINER; Remove brush motor.; Use care to assure wave washer
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-9 ! WARNING 6. SOLUTION STRAINER The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the...
Page 28 - MOTOR; Install new brush and reinstall connecting screw; BREAKERS; 5 Amp. Protects the propel
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-10 ! WARNING 8. TRACTION MOTOR Do not use a pressure washer to clean around the motors. Use tap pressure only. TRACTION MOTOR CARBON BRUSH REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key....
Page 29 - Reverse steps to install; End Cap
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-11 11. VACUUM MOTOR (Refer to the Vacuum Group in the parts section of manual) Do not use a pressure washer to clean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VA...
Page 30 - ACTUATOR SCRUB DECK; To adjust the actuator:
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-12 12. ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If option is installed). 1. Remove front cover. 2. Remove the two nuts below the scrub deck that...
Page 31 - RECOMMENDED GREASING:
MAINTENANCE CUTTER 24V 86039080 04/17/07 4-13 RECOMMENDED GREASING: 1-2 strokes of Mobiltemp®78 or compatible clay-based or calcium-based grease.
Page 32 - MACHINE TROUBLESHOOTING; PROBLEM
MACHINE TROUBLESHOOTING CUTTER 24V 86039080 04/17/07 4-14 PROBLEM CAUSE SOLUTION Poor or no water pick-up Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum h...
