Page 2 - MACHINE DATA LOG/OVERVIEW; YOUR DEALER
MACHINE DATA LOG/OVERVIEW CUTTER 36V 86039090 04/03/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: __________________________________________________________________________________________________ Address: _________________________________________________...
Page 3 - TABLE OF CONTENTS; OPERATIONS
TABLE OF CONTENTS CUTTER 36V 86039090 04/03/07 3 Machine Data Log/Overview. ........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions .....................
Page 4 - HOW TO USE THIS MANUAL; REF –
HOW TO USE THIS MANUAL CUTTER 36V 86039090 04/03/07 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts m...
Page 5 - IMPORTANT SAFETY INSTRUCTIONS; When using an battery powered appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
CUTTER 36V 86039090 04/03/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not ...
Page 6 - HAZARD INTENSITY LEVEL; WARNING; WARNING; WARNING; WARNING
HAZARD INTENSITY LEVEL CUTTER 36V 86039090 04/03/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard inte...
Page 7 - SAFETY LABEL LOCATION
SAFETY LABEL LOCATION CUTTER 36V 86039090 04/03/07 2-3 NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 2% GRADE WARNING SEE MANUAL CIRCUIT BREAKER DECAL 86243610 PRV NO. 500579 SAFETY DECAL 86252530 PRV NO...
Page 8 - TECHNICAL SPECIFICATIONS; ITEM DIMENSION/CAPACITY
TECHNICAL SPECIFICATIONS CUTTER 36V 86039090 04/03/07 3-1 ITEM DIMENSION/CAPACITY Nominal power 2160 W Rated Voltage 36 Volt DC Rated Amperage 60 amps Batteries 6 x 6 volt 250-305-335 AH @ 20 Hr rate Scrub Brush Motors 2 x .75 hp (.56 kW ) Vacuum Motor 3 Stage .75 hp (.56 kW ) Propelling Motor .75 h...
Page 9 - ITEM MEASURE; Height
TECHNICAL SPECIFICATIONS CUTTER 36V 86039090 04/03/07 3-2 SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 75 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of imp...
Page 10 - HOW THE MACHINE WORKS
HOW THE MACHINE WORKS CUTTER 36V 86039090 04/03/07 The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recov...
Page 11 - COMPONENTS; Panel
COMPONENTS CUTTER 36V 86039090 04/03/07 3-4 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Shrouds 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Squeegee 11. Aqua-Mizer 12. Top Cover 13. Vacuum Motor 14. Recov...
Page 12 - CONTROLS
CONTROLS CUTTER 36V 86039090 04/03/07 3-5 3 5 1 7 6 13 11 10 4 2 9 12 8 14 15
Page 13 - Knobs
CONTROLS CUTTER 36V 86039090 04/03/07 3-6 1. Key Switch 2. Emergency Shut-Off Switch 3. Speed Control Knob 4. Propel Control Lever 5. Reverse Button 6. Brush Switch 7. Brush Lift Lever 8. Solution Control Knobs 9. Vacuum Switch 10. Squeegee Lift Lever 11. Squeegee Pitch Adjustment Knob 12. Squeegee ...
Page 14 - Raises and lowers the squeegee.
CONTROLS CUTTER 36V 86039090 04/03/07 3-7 7. BRUSH PRESSURE LEVER Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. To apply brush pressure, lower brush pressure lever to floating position. To apply additional pressure, place lever in restricted position. Lock ...
Page 15 - BATTERY CHARGE LEVEL INDICATOR; To set parking brake, push down to lock notch.
CONTROLS CUTTER 36V 86039090 04/03/07 3-8 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recha...
Page 16 - MACHINE OPERATION; PRE-RUN MACHINE INSPECTION
MACHINE OPERATION CUTTER 36V 86039090 04/03/07 3-9 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine...
Page 17 - NORMAL SCRUBBING; TO BEGIN SCRUBBING; CAUTION
MACHINE OPERATION CUTTER 36V 86039090 04/03/07 3-10 NORMAL SCRUBBING Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub d...
Page 18 - DOUBLE SCRUB
MACHINE OPERATION CUTTER 36V 86039090 04/03/07 3-11 DOUBLE SCRUB For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. To double scrub, make the first pass over the surface being ...
Page 20 - MAINTENANCE; Circuit Breakers
MAINTENANCE CUTTER 36V 86039090 04/03/07 4-2 1. Batteries 2. Squeegee 3. Aqua Mizer 4. Scrub Brushes 5. Recovery Tank Float Shut-Off 6. Solution Strainer 7. Brush Motor 8. Traction Motor 9. Circuit Breakers 10. Brush Shroud & Brush Skirts 11. Vacuum Motor 9 8 7 6 5 4 3 2 1 11 10
Page 22 - SPECIFIC GRAVITY; BATTERY CONDITION
MAINTENANCE CUTTER 36V 86039090 04/03/07 4-4 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the re...
Page 23 - CHANGING BATTERIES
MAINTENANCE CUTTER 36V 86039090 04/03/07 4-5 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the c...
Page 24 - ADJUSTING SQUEEGEE; Inspect or repair as necessary and reinstall.; SQUEEGEE DEFLECTION
MAINTENANCE CUTTER 36V 86039090 04/03/07 4-6 2. SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front b...
Page 25 - Remove deck shrouds.
MAINTENANCE CUTTER 36V 86039090 04/03/07 4-7 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving ...
Page 26 - SCRUB BRUSHES
MAINTENANCE CUTTER 36V 86039090 04/03/07 4-8 4. SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the foll...
Page 27 - STRAINER; Remove brush motor.; Use care to assure wave washer; Failure to insure all brushes are released
MAINTENANCE CUTTER 36V 86039090 04/03/07 4-9 ! WARNING 6. SOLUTION STRAINER The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the...
Page 28 - TRACTION MOTOR; Install new brush and reinstall connecting screw; CIRCUIT BREAKERS; 5 Amp. Protects the propel
MAINTENANCE CUTTER 36V 86039090 04/03/07 4-10 ! WARNING 8. TRACTION MOTOR Do not use a pressure washer to clean around the motors. Use tap pressure only. TRACTION MOTOR CARBON BRUSH REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key....
Page 29 - MOTOR; Disconnect batteries from machine.
MAINTENANCE CUTTER 36V 86039090 04/03/07 4-11 11. VACUUM MOTOR (Refer to the Vacuum Group in the parts section of manual) Do not use a pressure washer to clean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VA...
Page 30 - MACHINE TROUBLESHOOTING; PROBLEM
MACHINE TROUBLESHOOTING CUTTER 36V 86039090 04/03/07 4-12 PROBLEM CAUSE SOLUTION Poor or no water pick-up Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum h...
