Page 2 - MACHINE DATA LOG/OVERVIEW; OVERVIEW
MACHINE DATA LOG/OVERVIEW 86037780 EXTRACTOR 12/09/06 2 OVERVIEW This carpet extractor is a mains powered, portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet, agitates the wet carpet, and then extracts the soiled solution back into the uni...
Page 3 - TABLE OF CONTENTS; OPERATIONS
TABLE OF CONTENTS 86037780 EXTRACTOR 12/09/06 3 Machine Data Log/Overview. ........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ......................
Page 4 - HOW TO USE THIS MANUAL; REF –
HOW TO USE THIS MANUAL 86037780 EXTRACTOR 12/09/06 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts ma...
Page 5 - SAFETY; IMPORTANT SAFETY INSTRUCTIONS; When using an electrical appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
SAFETY 86037780 EXTRACTOR 12/09/06 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock,...
Page 6 - HAZARD INTENSITY LEVEL; FOR; WARNING; WHEN SERVICING MACHINE:
SAFETY 86037780 EXTRACTOR 12/09/06 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determin...
Page 7 - GROUNDING INSTRUCTIONS:
SAFETY 86037780 EXTRACTOR 12/09/06 2-3 THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indic...
Page 8 - SAFETY LABEL LOCATION
SAFETY 86037780 EXTRACTOR 12/09/06 2-4 SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury...
Page 9 - OPERATION; INSPECTION; CHEMICALS
OPERATION 86037780 EXTRACTOR 12/09/06 3-1 To avoid electric shock use indoors only. To reduce risk of fire, do not use volatile substances. Use only cleaners intended for carpet application. INSPECTION Carefully unpack and inspect your extractor for shipping damage. Each unit is operated and thoroug...
Page 10 - Adjusts handle position.
OPERATION 86037780 EXTRACTOR 12/09/06 3-2 CONTROLS & COMPONENTS 1. Power and Operation Mode Switch Turns accessory tool on or machine on. 2. Main Handle 3. Solution Button Sprays solution on floor when pressed. 4. Brush Motor Circuit Breaker Protects brush motor from overheating. 5. Vac Motor Ci...
Page 11 - OPERATING INSTRUCTIONS; Add a non-foaming concentrate for use in
OPERATION 86037780 EXTRACTOR 05/09/08 3-3 OPERATING INSTRUCTIONS FILLING THE SOLUTION TANK 1. Release dome clamp. 2. Lift upper recovery tank from machine and set aside. 3. Use a clean bucket, recovery tank or hose to fill solution tank with hot water. The solution tank holds 4 gallons (15.2 liters)...
Page 12 - of surface debris before cleaning.
OPERATION 86037780 EXTRACTOR 05/09/08 3-4 OPERATING THE MACHINE 1. Vacuum the carpet and make sure it is cleared of surface debris before cleaning. 2. Plug power cord into a grounded wall outlet. NOTE: Defeating the grounding pin on the power cord can result in a severe electrical shock. 3. Turn on ...
Page 13 - MAINTENANCE; PROTECT FROM FREEZING
MAINTENANCE 86037780 EXTRACTOR 05/09/08 4-1 PROTECT FROM FREEZING If it becomes necessary to store in temperatures that could drop below 40°F, the pumping system, hoses and valves must be protected from freezing with a methyl hydrate window washer antifreeze solution. NOTE: Do not use ethylene glyco...
Page 14 - MAINTENANCE INSTRUCTIONS; Note
MAINTENANCE 86037780 EXTRACTOR 05/09/08 4-2 MAINTENANCE INSTRUCTIONS Remove machine power cord from electrical source before making any adjustments or repairs to the machine. Only qualified maintenance personnel are to perform repairs. BRUSH ASSEMBLY 1. Turn off switch and unplug machine. 2. Positio...
Page 15 - PUMP REMOVAL
MAINTENANCE 86037780 EXTRACTOR 11/21/07 4-3 BRUSH MOTOR REMOVAL 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame. 3. Remove th...
Page 16 - VACUUM MOTOR REMOVAL; Set the machine in its upright position. Remove; Vacuum Motor Carbon Brushes Replacement
MAINTENANCE 86037780 EXTRACTOR 12/09/06 4-4 VACUUM MOTOR REMOVAL 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame. 3. Remove t...
Page 17 - TROUBLESHOOTING CHART; PROBLEM CAUSE
MAINTENANCE 86037780 EXTRACTOR 12/09/06 4-5 TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. Circuit breaker tripped in building. Reset breaker Faulty switch. Call for service. No power, nothing runs Faulty power cord or pigtail. Call for service. Vacuum circuit bre...
Page 20 - BRUSH DECK
BRUSH DECK 86037780 EXTRACTOR 03/27/07 5-1 6 16 1 7 1 2 3 4 5 1 7 8 9 10 11 12 13 14 15
Page 23 - CONTROL PANEL
CONTROL PANEL 86037780 EXTRACTOR 02/15/08 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86007200 72162 1 SWITCH, DPDT 3-POSITION ROCKER 2 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 3 86173140 70945 2 SCR, KA40X16, PT OVAL, WN1412, PL 4 86217410 270152 1 COVER, CONTROLS TOP 5A 862...
Page 25 - DECAL
DECAL 86037780 EXTRACTOR 12/09/06 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86221090 501128 1 LABEL, CONTROL PANEL 2 86221470 501208 1 LABEL, DOME ACCESSORY 3 86013720 - 1 LABEL, MINI EXT.INSTRUCTION
Page 29 - HANDLE
HANDLE 86037780 EXTRACTOR 08/15/08 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86012660 - 3 SCR, KA40X25, PT OHCS, WN1452,PL 2 86218570 38342 1 HANDLE, GRIP BOTTOM 3 86225910 38343 1 WELDMENT, HANDLE TUBE 4 86218560 38341 1 HANDLE, GRIP TOP 5 86225140 72204 1 SWITCH, MICRO 6 8...
Page 30 - SOLUTION
Page 37 - VACUUM; REF
VACUUM 86037780 EXTRACTOR 02/15/08 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86173000 70914 3 SCR, KA40x20, PT OHS, WN1412, PLTD 2A 86225480 53272 1 VAC MOTOR, 120V 5.7 3ST W/TUBE 115V ONLY 2B 86308980 - 1 VAC MOTOR ASM, 230V MINIPRO 230V ONLY 3 86173220 70954 4 SCR, M6X12 P...
Page 39 - WIRING DIAGRAM – CONTROL PANEL 115V
WIRING DIAGRAM – CONTROL PANEL 115V 86037780 EXTRACTOR 11/21/07 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218840 41573 1 HARNESS, MAIN 2 86226230 880464 1 WIRE ASM, CONTROL PANEL JUMPER 3 86218830 41572 1 HARNESS, HANDLE 4 86226250 880466 1 WIRE, 14” BLACK/14 76010
Page 41 - WIRING DIAGRAM – VACUUM, BRUSH MOTOR & PUMP 115V
WIRING DIAGRAM – VACUUM, BRUSH MOTOR & PUMP 115V 86037780 EXTRACTOR 11/21/07 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86226250 88884 3 WIRE, 14” GRN/14 76008 X 76008 2 86223390 67488 1 RECTIFIER, 50A 600V BRIDGE 3 86303670 - 1 WIRE ASM, 18 GA GRN 76008/76040 4 86303680 ...
Page 43 - WIRING DIAGRAM – CONTROL PANEL 230V
WIRING DIAGRAM – CONTROL PANEL 230V 86037780 EXTRACTOR 02/15/08 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218840 41573 1 HARNESS, MAIN 2 86218830 41572 1 HARNESS, HANDLE 3 86012400 - 1 WIRE ASM, 18GA 4” BLK 4 86012420 - 1 WIRE ASM, 18GA RED 5 86226250 880466 1 WIRE, 14” BL...
