Page 2 - MACHINE DATA LOG/OVERVIEW; OVERVIEW
MACHINE DATA LOG/OVERVIEW 86306300 CHARIOT BURNISHER 11/09/07 2 OVERVIEW The Chariot burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial use. The appliance applies a high luster to hard floor surfaces. MODEL _______________________________________ DATE OF PURCHASE _...
Page 3 - TABLE OF CONTENTS; HOW TO USE THIS MANUAL; GROUP PARTS LIST
TABLE OF CONTENTS 86306300 CHARIOT BURNISHER 11/09/07 3 Machine Data Log/Overview. ............................... 2 Table Of Contents ................................................ 3 HOW TO USE THIS MANUAL How To Use This Manual. .................................... 1-1 SAFETY Important Safety In...
Page 4 - REF –
HOW TO USE THIS MANUAL 86306300 CHARIOT BURNISHER 11/09/07 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. ...
Page 5 - IMPORTANT SAFETY INSTRUCTIONS; When using an battery powered appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
86306300 CHARIOT BURNISHER 11/09/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. ...
Page 6 - HAZARD INTENSITY LEVEL; FOR
HAZARD INTENSITY LEVEL 86306300 CHARIOT BURNISHER 11/09/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of haza...
Page 7 - SAFETY LABEL LOCATION; CAUTION LABEL
SAFETY LABEL LOCATION 86306300 CHARIOT BURNISHER 11/09/07 2-3 NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. CAUTION LABEL BATTERYCAUTION PINCHCAUTION 86244310 86252520 PRV NO. 500956 86243830 (2) PRV NO....
Page 8 - TECHNICAL SPECIFICATIONS; ITEM DIMENSION/CAPACITY
TECHNICAL SPECIFICATIONS 86306300 CHARIOT BURNISHER 11/09/07 3-1 ITEM DIMENSION/CAPACITY Nominal power 3450 W Rated Voltage 36 Volts DC Rated Amperage 95 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) Propelling...
Page 9 - ITEM MEASURE; Height
TECHNICAL SPECIFICATIONS 86306300 CHARIOT BURNISHER 11/09/07 3-2 ITEM MEASURE Height 50.6 inches (1285 mm) Length 52.5 inches (1330 mm) Width 26.5 inches (670 mm) Width of Burnishing Path 20 inches (508mm) The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5...
Page 10 - HOW THIS MACHINE WORKS
HOW THIS MACHINE WORKS 86306300 CHARIOT BURNISHER 11/09/07 3-3 The Chariot is a battery powered, self propelled, hard floor burnisher intended for commercial use. The appliance spins a high-speed burnishing pad in contact with the floor surface to produce a high luster shine. The machines primary sy...
Page 11 - COMPONENTS
COMPONENTS 86306300 CHARIOT BURNISHER 11/09/07 3-4 1. Control Panel-Drive 2. Control Panel-Burnish 3. Control Housing 4. Pedal Platform 5. Rear Cover 6. Cover 7. Filter Access Lid 8. Burnisher Deck 1 2 4 5 6 7 3 8
Page 12 - DRIVE CONTROLS
DRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 3-5 11 10 9 8 7 6 5 4 3 2 1
Page 14 - SPEED CONTROL SWITCH; To increase speed, press the top of the switch.; DRIVE RESET SWITCH; The horn is activated by pressing the horn button.; WHEEL
DRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 3-7 6. SPEED CONTROL SWITCH Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2. Speed 3 is recommended for transport only, not scrubbing. To increase speed, press the top of the switch. To decreas...
Page 16 - BURNISHER CONTROLS; Pad Pressure Meter
BURNISHER CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 3-9 1. Pad Adjustment Knob 2. Burnisher Head Switch 3. Pad Pressure Meter 1 3 2
Page 17 - BURNISHER HEAD SWITCH
BURNISHER CONTROLS 86306300 CHARIOT BURNISHER 11/09/07 3-10 1. PAD ADJUSTMENT KNOB Rotate knob to adjust pad pressure. 2. BURNISHER HEAD SWITCH Raises/lowers burnisher head. To lower head, press the bottom of the switch. To raise head, press the top lf the switch. The motor will run only when the he...
Page 18 - MACHINE OPERATION; Disconnect the battery charger.; OPERATING THE MACHINE; Release the throttle pedal by lifting right foot.
MACHINE OPERATION 86306300 CHARIOT BURNISHER 11/09/07 3-11 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run...
Page 19 - Turn machine power on.; RECOMMENDED BURNISHING PATH
MACHINE OPERATION 86306300 CHARIOT BURNISHER 11/09/07 3-12 TO BEGIN BURNISHING When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. 1. Place left foot on operator presence pedal. Throttle pedal must be in neutral position. 2. Turn ...
Page 20 - MAINTENANCE; SERVICE SCHEDULE
MAINTENANCE 86306300 CHARIOT BURNISHER 11/09/07 4-1 SERVICE SCHEDULE MAINTENANCE BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HRS Check water level of batteries after charging; add distilled water if necessary. * Visually check for damaged or worn tires. * Check pad for proper i...
Page 21 - MAINTENANCE-BATTERIES
MAINTENANCE-BATTERIES 86306300 CHARIOT BURNISHER 11/09/07 4-2 1. Rear Cover Retainer Knob 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 6. Battery Tray Latch 3 4 5 6 2 1
Page 23 - SPECIFIC GRAVITY; BATTERY CONDITION; CHARGED
MAINTENANCE-BATTERIES 86306300 CHARIOT BURNISHER 11/09/07 4-4 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroug...
Page 25 - Pads
MAINTENANCE 86306300 CHARIOT BURNISHER 11/09/07 4-6 1. Dust Bag/Filter 2. Pads 3. Skirts 3 2 1
Page 26 - Raise cover to expose filter cover.; DUST CONTROL SKIRTS; Remove skirt strips by pulling down.; PAD INSTALLATION
MAINTENANCE 86306300 CHARIOT BURNISHER 11/09/07 4-7 DUST BAG REPLACEMENT 1. Raise cover to expose filter cover. 2. Using lifting access hole, lift bag cover. 3. Carefully remove bag from hose. 4. Slide a new bag onto hose. Ensure bag is pushed on so that top of bag rest on top lip of filter cover. D...
Page 27 - MAINTENANCE-PAD DRIVER; PAD DRIVER REPLACEMENT
MAINTENANCE-PAD DRIVER 86306300 CHARIOT BURNISHER 11/09/07 4-8 PAD DRIVER REPLACEMENT Turn key switch on to lower deck down. Make sure pad adjustment knob is turned fully in the up position (-) counter clockwise. Use needle nose vise grips to clamp together spring retainer bars between spring. Remov...
Page 29 - MAINTENANCE-SHUNT ADJUSTMENT; SHUNT ADJUSTMENT
MAINTENANCE-SHUNT ADJUSTMENT 86306300 CHARIOT BURNISHER 11/09/07 4-10 SHUNT ADJUSTMENT This pad pressure meter adjustment is factory set. Over the course of time it may become necessary to adjust this setting using the slotted connection on the shunt. Check the amp range when nuisance tripping of th...
Page 31 - Electric Brake Engagement; Push lever firmly in direction of arrow
MAINTENANCE-DRIVE MOTOR & BRAKE 86306300 CHARIOT BURNISHER 10/29/08 4-12 ELECTRIC PARKING BRAKE ENGAGEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an electric parking brake....
Page 32 - BRAKE REMOVAL; Remove 4 mounting screws and remove brake.
MAINTENANCE-DRIVE MOTOR & BRAKE 86306300 CHARIOT BURNISHER 11/09/07 4-13 DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key....
Page 33 - MAINTENANCE-CIRCUIT PROTECTION; BREAKERS; 0 Amp. Protects the propel
MAINTENANCE-CIRCUIT PROTECTION 86306300 CHARIOT BURNISHER 11/09/07 4-14 2 1 1. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the...
Page 34 - TROUBLESHOOTING; PROBLEM
TROUBLESHOOTING 86306300 CHARIOT BURNISHER 11/09/07 4-15 PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections No power to machine Faulty key switch Replace switch Low battery charge Charge batteri...
Page 38 - BUMPER
BUMPER 86306300 CHARIOT BURNISHER 11/09/07 5-1 10 2 1 5 7 8 1 4 3 9 7 10 11 6 6
Page 40 - CONTROL PANEL
CONTROL PANEL 86306300 CHARIOT BURNISHER 11/09/07 5-3 17 44 45 47 1 9 13 16 11 12 10 15 4 3 2 5 6 8 7 31 46 41 43 44 42 17 18 19 20 29 21 22 26 25 27 23 14 30 17 17 45 33 32 34B 35 37 36 38 34 40 39 16 34A 28 24
Page 44 - DECALS
DECALS 5-7 86306300 CHARIOT BURNISHER 01/06/09 4 5 2 3 1 6 7
Page 47 - FILTER
FILTER 86306300 CHARIOT BURNISHER 11/09/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006590 70088 6 SCR, 10-32 X 1/2 PPHMS SS 2 86270320 39729 1 HOSE ASM, 1.5 BLK VAC X 36 3 86002840 27282 1 CUFF, 1.5 SLIP X 1.5 HOSE 4 86072500 14398 1 BRKT, FILTER COVER LATCH 5 86002380 2...
Page 52 - HOOD
HOOD 86306300 CHARIOT BURNISHER 12/22/08 5-15 15 13 6 14 16 1 16 1 7 3 12 5 10 4 5 6 8 11 9
Page 54 - PEDAL PLATFORM
PEDAL PLATFORM 86306300 CHARIOT BURNISHER 11/09/07 5-17 32 31 12 11 10 20 17 17 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Page 58 - REAR COVER
REAR COVER 5-21 86306300 CHARIOT BURNISHER 011/09/07 13 1 2 3 8 9 10 7 5 6 9 11 12 14 4B 4A 15 2 3 16
Page 60 - DECK LIFT MECHANISM
DECK LIFT MECHANISM 5-23 86306300 CHARIOT BURNISHER 01/17/09 40 41 7 38 22 3 4 10 20 13 19 5 14 34 34 23 17 18 12 37 35 9 15 16 21 11 10 14 8 6 7 10 10 12 39 10 36 11 27 30 33 28 29 26 SEE DETAIL 'A' DETAIL 'A' 25 24 31 32 39 1 2 42 43
Page 62 - DECK LIFT LINKAGE
DECK LIFT LINKAGE 86306300 CHARIOT BURNISHER 12/13/08 5-25 35 33 35 34 21 4 6 8 13 7 14 5 27 20 15 19 10 29 32 23 22 25 3 2 1 DETAIL 'B' DETAIL 'B' DETAIL 'A' DETAIL 'A' 24 26 15 31 9 11 11 12 28 16 17 18 30
Page 64 - STEERING
STEERING 5-27 86306300 CHARIOT BURNISHER 11/09/07 28 14 22 20 19 19 15 24 13 11 9 6 1 4 5 3 2 27 26 25 16 7 23 21 18 14 12 10 8 7 17 29 23 33 32 31 30
Page 78 - WIRING-CONTROL PANEL
WIRING-CONTROL PANEL 86306300 CHARIOT BURNISHER 05/27/08 29204 18 WHT/BLU 51 WHT/RED 15 RED 21 BLU 50 RED 54 ORG 4 3 6 1 DIAGRAM D DIAGRAM C 1 6 3 4 DIAGRAM A 10 GRN 9 BRN6 ORG 4 RED 3 BLU 65 BLK 64 RED 63 BLK 62 RED 61 BLK 60 RED 21 LT BLU 5 ORG 7 BRN 34 RED 26 YLW 31 GRY 60 RED 18 WHT/ BLU 32 DK B...
Page 84 - WIRING-PEDAL PLATFORM
WIRING-PEDAL PLATFORM 86306300 CHARIOT BURNISHER 11/09/07 5-47 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM A B A DIAGRAM B 6 ORG 10 BRN 5 GRN BRN BRN BLU RED 1
Page 85 - REF
WIRING-PEDAL PLATFORM 86306300 CHARIOT BURNISHER 11/09/07 5-48 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218810 23717 1 HARNESS, TWISTER PEDAL
Page 86 - WIRING DIAGRAM
WIRING DIAGRAM 86306300 CHARIOT BURNISHER 12/22/08 5-49 33 SHUN T 51/WHT-RED 50/RED 8/ G R N 23 A /W H T -G R N 2 3 /W HT -G RN 14 /R E D 7/ W H T -G R N 50 /R E D 51 /W HT- R E D 21 /B L U 18 /W H T -B L U 8 PIN DEUTSCH 54 /O R G 15 /R E D 22 /B L U 10 /R E D 14 /R E D 15 /R E D 21 /B L U 10/RED 54...
Page 87 - SUGGESTED SPARE PARTS
SUGGESTED SPARE PARTS 86306300 CHARIOT BURNISHER 11/09/07 5-50 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86284870 2003SM SM FILTER BAG PACKS 10/PKG 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86002000 14717 BREAKER, 3 AMP 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86004870 48077 KNOB, 3.50 OD ...
Page 90 - BATTERY CART - OPTION
BATTERY CART - OPTION 86306300 CHARIOT BURNISHER 02/12/08 3 3 15 16 3 3 8 3 3 3 3 3 5 5 5 9 24 8 6 30 29 28 27 26 25 2 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5-53
Page 93 - DESCRIPTION
BATTERY CART - OPTION 86306300 CHARIOT BURNISHER 11/09/07 5-56 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86078330 66478 1 PEDAL, BATTERY CART 2 86276070 70593 2 SCR, 5/16-18 X 3/4 CARRIAGE SS 3 86270830 57023 12 NUT, 5/16-18 HEX NYLOCK SS 4 86087800 730307 2 STIFFENER, PEDAL, BAT...
Page 97 - WARNING LIGHTS - OPTION
WARNING LIGHTS - OPTION 86306300 CHARIOT BURNISHER 11/09/07 5-60 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS 2 86010650 87018 4 WASHER, #10 X 6/16 OD 3 86276820 70740 4 SCR, 10-32 X 1/2 PTHMS BLK 4 86071490 140871 1 BRKT, UPPER WARNING LIGH...
Page 99 - SERIAL NUMBERS
SERIAL NUMBERS 86306300 CHARIOT BURNISHER 12/16/08 5-62 REF. NO. MODEL: SERIAL # 1 CBE20:100201000010, CB20: 100200800369, CB20X: 100200900096
