Page 2 - MACHINE DATA LOG/OVERVIEW; OVERVIEW; The; Voyager Duo
MACHINE DATA LOG/OVERVIEW 86292490 VOYAGER DUO 08/20/07 2 OVERVIEW The Voyager Duo is a battery powered carpet extractor intended for commercial use. The Voyager Duo applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes and then vacuums the...
Page 3 - TABLE OF CONTENTS; HOW TO USE THIS MANUAL
TABLE OF CONTENTS 86292490 VOYAGER DUO 11/15/08 3 Machine Data Log/Overview. ............................... 2 Table Of Contents ................................................ 3 HOW TO USE THIS MANUAL How To Use This Manual. .................................... 1-1 SAFETY Important Safety Instruct...
Page 4 - REF –
HOW TO USE THIS MANUAL 86292490 VOYAGER DUO 08/20/07 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts ...
Page 5 - IMPORTANT SAFETY INSTRUCTIONS; When using an battery powered appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
86292490 VOYAGER DUO 08/20/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not...
Page 6 - HAZARD INTENSITY LEVEL
HAZARD INTENSITY LEVEL 86292490 VOYAGER DUO 08/20/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard int...
Page 7 - SAFETY LABEL LOCATION
SAFETY LABEL LOCATION 86292490 VOYAGER DUO 08/20/07 2-3 NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. CAUTION BATTERY 86243830 (PRV NO. 500663) 86252520 (PRV NO. 80885) 86244300 (PRV NO. 500955) SOLUTION...
Page 9 - TECHNICAL SPECIFICATIONS - BASIC; ITEM DIMENSION/CAPACITY
TECHNICAL SPECIFICATIONS - BASIC 86292490 VOYAGER DUO 08/20/07 3-1 ITEM DIMENSION/CAPACITY Nominal Power 1855 W Rated Voltage 36 Volts DC Rated Amperage 51.5 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 23.5 in. x 15.5 in. x 16.5 in. tall (600 mm x 400 mm x 420 m...
Page 10 - TECHNICAL SPECIFICATIONS - DELUXE
TECHNICAL SPECIFICATIONS - DELUXE 86294290 VOYAGER DUO 08/20/07 3-2 ITEM DIMENSION/CAPACITY Nominal Power 2002 W Rated Voltage 36 Volts DC Rated Amperage 56 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 23.5 in. x 15.5 in. x 16.5 in. tall (600 mm x 400 mm x 420 mm...
Page 11 - TECHNICAL SPECIFICATIONS; ITEM MEASURE; LENGTH
TECHNICAL SPECIFICATIONS 86292490 VOYAGER DUO 08/20/07 3-3 ITEM MEASURE Height 43 inches (1100 mm) Length 59 inches (1500 mm) Width 32 inches (800 mm) Width of scrub path 24 inches (600mm) The weighted root mean square acceleration at the operator’s arms was measured to be below 2.5m/s 2 . This was ...
Page 12 - HOW THIS MACHINE WORKS
HOW THIS MACHINE WORKS 86292490 VOYAGER DUO 08/20/07 3-4 The Machine is a battery powered, self-propelled Carpet Maintainer and Carpet Extractor intended for commercial use. The machine is designed to maintain your carpet using the Encapsulating Interim Carpet Cleaning Process. By using the Interim ...
Page 13 - COMPONENTS; ion Fill Cover
COMPONENTS 86292490 VOYAGER DUO 08/20/07 3-5 1. Control Panel-Drive/Scrub 2. Front Cover 3. Solution Tank 4. Recovery Tank 5. Solut ion Fill Cover 6. Recovery Dome 7. Scrub Deck 8. Recovery Drain Hose 10 3 10 11 12 13 15 4 14 16 2 1 5 6 7 8 9 9. Solution Drain Hose 10. Vacuum Shoes 11. Chemical Tank...
Page 14 - DRIVE CONTROLS
DRIVE CONTROLS 86292490 VOYAGER DUO 08/20/07 3-6 1. Key Switch 2. Reverse Switch 3. Throttle Switches 4. Speed Control Knob 5. Battery Discharge Indicator 6. Hour Meter 7. E-Stop Button (Deluxe) 3 1 2 3 4 5 6
Page 16 - SCRUB CONTROLS; Solution Pump Switch
SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-8 1 2 3 1. Solution Pump Switch 3. Function Switch 2. Solution Pump Indicator
Page 17 - SOLUTION PUMP SWITCH
SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-9 1. SOLUTION PUMP SWITCH Controls power to the spray pump. If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted. This feature prevents application of solution without scrubbing it into c...
Page 19 - MACHINE OPERATION; DELUXE
MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-11 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machi...
Page 20 - RECOMMENDED SCRUBBING PATH
MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-12 FILLING SOLUTION TANK FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 1. Turn the machine power off. 2. Remove the front cover and the solution fill lid. 3. Fill the solution tank with clean...
Page 25 - MAINTENANCE-BATTERIES; Battery Connector
MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-2 1. Battery Connector 5. “Y” Tube 2. Battery Connector 6a. Recovery Hose - Basic 3. Batteries 6b. Recovery Hose - Deluxe 4. Prop Rod and Catch
Page 26 - working with batteries.
MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-3 BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be c...
Page 27 - BATTERY CONDITION; Charge batteries in a well ventilated area.
MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-4 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mi...
Page 29 - MAINTENANCE-SCRUB DECK
MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-6 1 2 4 3 1. Scrub Deck Lift Actuator 2. Scrub Brush Motor 3. Scrub Brushes 4. Retaining Clip
Page 30 - SCRUB HEAD; SCRUB BRUSH REMOVAL
MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-7 SCRUB HEAD The dual cylindrical scrub head is designed to scrub chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush groomed appearance. MAINTENANCE Scrub brushes should be exchanged front t...
Page 32 - To adjust the actuator:
MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-9 ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Lower scrub deck. Remove the front cover and raise recovery tank. 2. Disconnect electrical connector. 3. Rem...
Page 33 - MAINTENANCE-CIRCUIT PROTECTION; BREAKERS
MAINTENANCE-CIRCUIT PROTECTION 86292490 VOYAGER DUO 08/20/07 4-10 30 Amp. Protects the vacuum motor. 30 Amp. Protects the vacuum motor. 22 Amp. Protects the scrub brush motor. 25 Amp. Protects the propel motor. 3 Amp. Protects the machinecontrols, pump and actuator 1. CIRCUIT BREAKERS Circuit breake...
Page 35 - VALVE; PUMP REPLACEMENT PARTS
MAINTENANCE-SOLUTION STRAINER & PUMP - BASIC 86292490 VOYAGER DUO 08/20/07 4-12 1. SOLUTION STRAINER The solution strainer is located on the front of the machine under the front cover. The strainer protects the pump, solenoid valve and jets from debris. If there is little or no solution flow to ...
Page 41 - MAINTENANCE- DRIVE ASSEMBLY; DRIVE MOTOR CARBON BRUSH REPLACEMENT
MAINTENANCE- DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 4-18 DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect...
Page 43 - VACUUM SHOES
MAINTENANCE-VACUUM 86292490 VOYAGER DUO 11/15/08 4-20 VACUUM SHOES The dual offset vacuum shoes are designed to extract soiled solution from the carpet. The plastic vacuum shoe glides minimize wear to flooring. MAINTENANCE The vacuum shoes should be removed and cleaned daily to ensure maximum recove...
Page 44 - Vacuum Motor Carbon Brushes
MAINTENANCE-VACUUM 86292490 VOYAGER DUO 08/20/07 4-21 TO REPAIR OR REPLACE VACUUM MOTOR(S) 1. Remove the front cover, drain the recovery tank and disconnect the vacuum hose assembly from the “Y” tube. 2. Raise the recovery tank and safely engage the prop rod latch. 3. Disconnect electrical connector...
Page 45 - MAINTENANCE-TRANSPORTING; PUSHING MACHINE
MAINTENANCE-TRANSPORTING 86292490 VOYAGER DUO 08/20/07 4-22 PUSHING MACHINE The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machine may be pushed by hand from the rear. NOTE: To avoid damage caused by regenerative voltage, discon...
Page 46 - MACHINE-TROUBLESHOOTING; PROBLEM
MACHINE-TROUBLESHOOTING 86292490 VOYAGER DUO 08/20/07 4-23 PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable connections Battery cables corroded Clean connections No power to machine Faulty key switch Replace switch Low battery charge Charge batteries Machine turned on with propel ...
Page 47 - PARTS LIST
Page 48 - BRUSH DECK
Page 50 - BRUSH DECK ACTUATOR
BRUSH DECK ACTUATOR 86292490 VOYAGER DUO 08/20/07 5-3 8 1 7 7 5 1 3 4 2 6
Page 52 - BRUSH DECK MOTOR
Page 54 - BRUSH DECK MOUNTING
BRUSH DECK MOUNTING 86292490 VOYAGER DUO 08/20/07 5-7 4 4 6 2 1 8 2 6 5 6 2 3 9
Page 56 - BRUSH DECK SHROUND
BRUSH DECK SHROUND 86292490 VOYAGER DUO 01/22/09 5-9 8 7 6 5 4 3 2 1 1 9
Page 57 - BRUSH DECK SHROUD
BRUSH DECK SHROUD 86292490 VOYAGER DUO 08/20/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86161800 46-802531 1 LATCH, CONCEALED KEEPER 2 86273790 70016 2 SCR, 6-32 X 3/4 PPHMS 3 86274520 70233 1 SCR, #10 X 3/8 PH HI-LO PLT 4 86279190 87095 1 WASHER, #10 FLAT PLTD 5 86059910 ...
Page 58 - BRUSH DECK LIFT
BRUSH DECK LIFT 86292490 VOYAGER DUO 10/23/08 5-11 12 15 13 17 11 10 9 8 6 3 4 5 2 1 16 4 14 7 18 12 4 19 5
Page 60 - CONTROL HANDLE
CONTROL HANDLE 86292490 VOYAGER DUO 08/20/07 5-13 4 9 2A2B 1 3 5 6 8 7 10
Page 64 - CONTROL PANEL – LOWER – DELUXE
CONTROL PANEL – LOWER – DELUXE 86292490 VOYAGER DUO 08/20/07 5-17 4 16 17 18 1 2 1 3 5 6 14 6 15 8 7 10 9 11 12 13
Page 68 - CONTROL PANEL – UPPER - DELUXE
CONTROL PANEL – UPPER - DELUXE 86292490 VOYAGER DUO 12/08/07 5-21 11 10 1 2 3 4 5 6 7 8 9 5 12 13
Page 70 - CONTROL PANEL MOUNTING
CONTROL PANEL MOUNTING 86292490 VOYAGER DUO 08/20/07 5-23 4 3 1 2
Page 74 - DECAL
DECAL 86292490 VOYAGER DUO 08/20/07 5-27 1 2 7 6 3 5 4
Page 80 - RECOVERY TANK
RECOVERY TANK 86292490 VOYAGER DUO 12/12/08 5-33 9 19 21 10 12 8 7 6 4 3 2 1 13 14 15 18 17 15 10 23 17 16 -A- -A- 11 10 24 21 19 25 20
Page 82 - RECOVERY TANK HANDLE - BASIC
RECOVERY TANK HANDLE - BASIC 86292490 VOYAGER DUO 08/20/07 5-35 4 3 5 2 7 12 1 17 16 6 13 7 14 15 9 8 8 9 6 10 11 18 19
Page 84 - RECOVERY TANK HANDLE - DELUXE
RECOVERY TANK HANDLE - DELUXE 86292490 VOYAGER DUO 04/03/08 5-37
Page 86 - SOLUTION – CHEMICAL TANKS - DELUXE
SOLUTION – CHEMICAL TANKS - DELUXE 86292490 VOYAGER DUO 08/20/07 5-39 10 5 7 6 11 4 3 2 1 13 12 9 8 14
Page 88 - SOLUTION PUMP
SOLUTION PUMP 86292490 VOYAGER DUO 01/22/09 5-41 7 24 26 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 7 21 22 23 24 25 24 24 24 27 18 20 13 12 11 10 9 25 28 29 30 31 DELUXE PUMP BASIC PUMP 25 24 24 4
Page 90 - SOLUTION – CHEMICAL PUMP - DELUXE
SOLUTION – CHEMICAL PUMP - DELUXE 86292490 VOYAGER DUO 10/20/07 5-43 1 2 11 10 3 5 7 12 4 6 8 9 -A- 13 14 13 -A- -B- -C- -C- -B- 9 17 15 16
Page 91 - SOLUTION – CHEMICAL PUMP – DELUXE
SOLUTION – CHEMICAL PUMP – DELUXE 86292490 VOYAGER DUO 10/20/07 5-44 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86010670 87029 2 WASHER, 5/16 FLAT SS 2 86276490 70670 2 SCR, 5/16-18 X 5/8 HHCS SS 3 86295370 - 1 CLAMP, 1-1/4 P CUSHIONED 4 86270830 57023 1 NUT, 5/16-18 HEX NYLOCK SS...
Page 92 - SOLUTION – CHEMICAL VALVES - DELUXE
SOLUTION – CHEMICAL VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-45 -A- 1 2 4 3 6 8 5 -A- 12 11 10 9 8 7
Page 94 - SOLUTION TANK
SOLUTION TANK 86292490 VOYAGER DUO 04/11/08 5-47 26 21 24 23 22 18 13 23 19 20 19 17 11 13 11 12 16 25 16 11 27 31 16 15 13 14 13 11 10 9 8 7 6 5 4 3 3 2 1 23 19 30 21 26 29 23 27 13 11 31 28 11 DELUXE
Page 96 - SPRAY JETS
SPRAY JETS 86292490 VOYAGER DUO 08/20/07 5-49 1 15 14 2 12 11 13 5 4 -B- 3 7 6 -A- -B- -A- 8 9 10 8
Page 98 - SPRAY JET VALVES - BASIC
SPRAY JET VALVES - BASIC 86292490 VOYAGER DUO 08/20/07 5-51
Page 99 - SPRAY JETS VALVES - BASIC
SPRAY JETS VALVES - BASIC 86292490 VOYAGER DUO 08/20/07 5-52 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS 2 86010670 87029 2 WASHER, 5/16 FLAT SS 3 86014250 - 1 ORIFICE, .052 ID, .281 OD 4 86197520 40011 3 HOSEBARB, 1/8MPT X 1/4 DL 5 86013...
Page 100 - SPRAY JET VALVES - DELUXE
SPRAY JET VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-53 6 5 11 3 4 6 2 1 10 7 8 10 12 14 13 9 15 10 5 3
Page 102 - WHEEL AND DRIVE ASSEMBLY
WHEEL AND DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 5-55 14 15 9 11 8 13 12 10 7 6 5 4 3 2 1
Page 104 - VACUUM SHOE
VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-57 19 18 17 16 4 3 7 6 9 8 13 12 15 14 12 5 11 2 10 17 18 20 1 19
Page 121 - WIRING DIAGRAM – DELUXE
WIRING DIAGRAM – DELUXE 86292490 VOYAGER DUO 01/23/09 5-74
Page 122 - HOSE DIAGRAM - BASIC
HOSE DIAGRAM - BASIC 86292490 VOYAGER DUO 01/22/09 5-75 SOLUTION TANK BYPASS VALVE ORIFICE RESTRICTOR SOLUTION PUMP STRAINER FILTER ACCESSORY PORT SPRAY IN INTERIM "A" MODE AND SPRAY IN EXTRACT "B" MODE SPRAY IN EXTRACT "B" MODE JETS 86290870 (10") 86290860 (51") PRV ...
Page 123 - HOSE DIAGRAM – DELUXE
HOSE DIAGRAM – DELUXE 86292490 VOYAGER DUO 11/15/08 5-76
Page 124 - ACCESSORIES
SUGGESTED SPARE PARTS 86292490 VOYAGER DUO 11/15/08 5-77 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86002000 14717 BREAKER, 3 AMP 86001920 14607 BREAKER, 25A VDC CIRCUIT 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86230680 12532 BRUSH, EXTRACTOR 24 86251360 67166 RELAY, 36VDC 100A 86007190 72...
Page 125 - OPTIONS
Page 126 - BATTERY CART
BATTERY CART 86292490 VOYAGER DUO 11/14/07 6-2 1 2 3 4 5 2 7 8 9 10 11 12 13 14 1 16 2 20 21 1 1 8 6 3 18 17 15 13 1 LATCH LINKAGE ASEMBL BATTERY CARTLATCH ASEMBLY BATTERY CART 19 16 6 22
Page 128 - BATTERY CART – LATCH AND LATCH LINKAGE
BATTERY CART – LATCH AND LATCH LINKAGE 86292490 VOYAGER DUO 11/14/07 6-4 LATCH LINKAGE LATCH 10 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17
Page 129 - BATTERY CART- LATCH AND LATCH LINKAGE
BATTERY CART- LATCH AND LATCH LINKAGE 86292490 VOYAGER DUO 11/14/07 6-5 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86008860 80808 1 PIN, CLEVIS 3/8 X 5.5 PLTD 2 86292870 - 1 BRKT, PEDAL, BATTERY CART 3 86292860 - 1 PEDAL, BATTERY CART 4 86008670 80606 2 COTTER, 3/8” RING 5 8629285...
Page 130 - BATTERY CART – TRAY
BATTERY CART – TRAY 86292490 VOYAGER DUO 08/20/07 6-6 1 2 3 4 5 6
Page 132 - BATTERY EXCHANGE OPTION
BATTERY EXCHANGE OPTION 86292490 VOYAGER DUO 12/22/07 6-8 12 6 10 9 11 8 7 3 1 2 4 5 1 2
Page 134 - EMERGENCY STOP-OPTION
EMERGENCY STOP-OPTION 86292490 VOYAGER DUO 12/22/07 6-10 1
Page 135 - EMERGENCY STOP - OPTION
EMERGENCY STOP - OPTION 86292490 VOYAGER DUO 12/22/07 6-11 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86007180 72160 1 SWITCH, EMERGENCY STOP 2 86299300 88868 1 WIRE, 16” RED/18 STRIPX STRIP NOT SHOWN
