Page 2 - MACHINE DATA LOG/OVERVIEW; OVERVIEW; The Compass 2
MACHINE DATA LOG/OVERVIEW CMPS2 86305210 11/21/07 2 OVERVIEW The Compass 2 ™ is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. Model: ...
Page 3 - TABLE OF CONTENTS; OPERATIONS
TABLE OF CONTENTS CMPS2 86305210 04/28/08 3 Machine Data Log/Overview. ........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ..........................
Page 4 - HOW TO USE THIS MANUAL; REF –
HOW TO USE THIS MANUAL CMPS2 86305210 04/23/08 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be...
Page 5 - IMPORTANT SAFETY INSTRUCTIONS; When using an electrical appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
CMPS2 86305210 11/21/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury:...
Page 6 - HAZARD INTENSITY LEVEL; WARNING; WARNING
HAZARD INTENSITY LEVEL CMPS2 86305210 11/21/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity...
Page 7 - GROUNDING INSTRUCTIONS; GROUNDING INSTRUCTIONS:
GROUNDING INSTRUCTIONS CMPS2 86305210 04/23/08 2-3 THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION C...
Page 8 - SAFETY LABEL LOCATION
SAFETY LABEL LOCATION CMPS2 86305210 11/21/07 2-4 The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yoursel...
Page 9 - TECHNICAL SPECIFICATIONS; ITEM DIMENSION/CAPACITY
TECHNICAL SPECIFICATIONS CMPS2 86305210 04/23/08 3-1 ITEM DIMENSION/CAPACITY 120V, 14A, 60HZ Electrical 230V, 7A, 50HZ Electric Pump Motor 1/2hp, 1750rpm Solution Pump 700psi (48 bars), Axial plunger Electric Vacuum Motor 2stage, 1.25hp (2.80m 3 /min.) Waterlift 82 in. (208 cm) Solution Capacity 29 ...
Page 10 - HOW THE MACHINE WORKS; is a multi-functional cleaning
HOW THE MACHINE WORKS CMPS2 86305210 11/21/07 3-2 The Compass 2 ™ is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. The machine's prim...
Page 11 - COMPONENTS; Panel
COMPONENTS CMPS2 86305210 11/21/07 3-3 1. Control Panel 2. Solution Tank 3. Solution Tank Lid 4. Solution Tank Drain Hose 5. Solution Tank Fill Hose 6. Recovery Tank 7. Recovery Tank Lid 8. Recovery Tank Drain Hose 9. Chemical Siphon Caps 10. Electrical Cord 11. High Pressure Hose Storage 1 2 3 4 5 ...
Page 12 - CONTROLS; Chemical Selector and Metering Valve
CONTROLS CMPS2 86305210 04/23/08 3-4 9 2 3 4 5 6 7 8 1 1. Caster Lock 5. Solution Accessory Tool Hook-Up 2. Chemical Selector and Metering Valve 6. Vacuum Accessory Tool Hook-Up 3. Pump Circuit Breaker 7. Vacuum Circuit Breaker 4. Pump Switch/Pump Chemical Switch 8. Vacuum Switch 9. Main Switch (230...
Page 14 - FILLING THE MACHINE; CompassRinse; Compass 2; Compass 2; Compass 2
OPERATIONS CMPS2 86305210 11/21/07 3-6 FILLING THE MACHINE NOTE:Do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 1. Always use gloves and eye protection. Never spray solution towards people. 2. To fill Use fill hose or pour directly into solution tank. Use COLD WATER...
Page 19 - MAINTENANCE; Breakers
MAINTENANCE CMPS2 86305210 01/14/08 4-1 1. Float Shut-Off 2. Strainer 3. Circuit Breakers 4. Vacuum Motor 5. Pump 6. Adjustable Unloader Valve 7. Injector Assembly & Coil 1 2 3 4 7 5 6
Page 20 - BREAKERS
MAINTENANCE CMPS2 86305210 04/23/08 4-2 1. FLOAT SHUT-OFF The float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow. 2. STRAINER The strainer is located on the ...
Page 21 - MOTOR
MAINTENANCE CMPS2 86305210 11/21/07 4-3 4. VACUUM MOTOR (Refer to vacuum group in the parts section of manual). ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the 5 sc...
Page 22 - REGULATING UNLOADER
MAINTENANCE CMPS2 86305210 04/23/08 4-4 5. PUMP ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution ta...
Page 23 - DAILY/REGULAR MAINTENANCE; SERVICE SCHEDULE; DAILY WEEKLY
MAINTENANCE CMPS2 86305210 11/21/07 4-5 PERIODIC MAINTENACE Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become ...
Page 24 - TROUBLESHOOTING; PROBLEM
TROUBLESHOOTING CMPS2 86305210 11/21/07 4-6 PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Loss of Power GFCI breaker is tripped Reset breaker on power cord Equipment not grounding Follow grounding instructions exactly Receptacle ...
Page 26 - CONTROL PANEL
CONTROL PANEL CMPS2 86305210 04/23/08 5-1 7A 6A 18 12A12B 11 1 4 17 16 15 14 4 3 13 11 11 10 9 8 7B 6B 5 2 1
Page 28 - DECAL
Page 30 - SOLUTION TANK
SOLUTION TANK CMPS2 86305210 11/21/07 5-5 5 12 5 20 21 15 17 18 19 16 15 14 13 11 10 9 8 7 6 5 4 3 2 1
Page 32 - SOLUTION-INJECTOR ASSEMBLY
SOLUTION-INJECTOR ASSEMBLY CMPS2 86305210 04/23/08 5-7 26 25 1 2 3 4 5 3 7 8 9 10 11 6A 4 12 13 14 15 16 18 19 20 17 1 23 1 22 24 21 21 6B
Page 33 - SOLUTION - INJECTOR ASSEMBLY
SOLUTION - INJECTOR ASSEMBLY CMPS2 86305210 02/19/09 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86302410 - 3 QD, COUPLER, FOSTER 25FS 2 86302570 - 1 HOSE, PULSE, 3/8F X 3/8F X 45” 3 86197760 78308 2 TEE, 1/4 STREET 4 86247680 56015 2 NIPPLE, 1/4 HEX 5 86303760 - 1 VALVE, SOLEN...
Page 38 - RECOVERY TANK
RECOVERY TANK CMPS2 86305210 11/21/07 5-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 2
Page 40 - VACUUM
VACUUM CMPS2 86305210 04/23/08 5-15 12 12 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16A16B
Page 46 - WIRING – SCHEMATIC – 120V
WIRING – SCHEMATIC – 120V CMPS2 86305210 04/23/08 5-21 5 WIRE HARNESS 1 2 3 4 6 7 8 12 11 10 9 13 14 15 16 5 BLK BLU RED ORG WHT WHT WHT GRN/YEL GRN/YEL BLK WHT BLK GRN/YEL ORG BLU RED BLK BLK BLK 1 2 3 4 5 6 4 5 POWER CORD 7 PUMP SWITCH PUMP CIRCUIT BREAKER VACUUM SWITCH VACUUM CIRCUIT BREAKER POWE...
Page 47 - WIRING DIAGRAM - 120V
WIRING DIAGRAM - 120V CMPS2 86305210 04/23/08 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86305020 - 1 HARNESS, MAIN 2 86305060 - 1 CORD SET, 14/3 X 31 3 86308000 - 1 WIRE, 6” BLK/14 76050 X 76029 4 88305070 - 2 WIRE, 2”, BLK/14 76050 X 76029 5 86268570 88401 2 WIRE, 3”, BLK/1...
Page 48 - WIRING – SCHEMATIC – 230V
WIRING – SCHEMATIC – 230V CMPS2 86305210 04/23/08 5-23 PUMP SWITCH PUMP CIRCUIT BREAKER VACUUM SWITCH VACUUM CIRCUIT BREAKER POWER BLU BRN GRN/YEL POWER CORD SOLENOID VACUUM MOTOR PUMP MOTOR 7 WIRE HARNESS 1 2 3 4 6 7 8 12 11 10 9 13 14 15 16 5 BLK WHT RED ORG BLK WHT WHT GRN/YEL GRN/YEL BLK WHT BLK...
Page 49 - DESCRIPTION
WIRING DIAGRAM – 230V CMPS2 86305210 04/23/08 5-24 SUGGESTED SPARE PARTS REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86234330 23711 1 CORD ASM, 1.5MM2X 50’ EURO 2 86308770 - 1 HARNESS, MAIN, 230V 3 86307990 - 1 WIRE, 10” GRN/14 76010 X 79010 4 86308750 - 3 WIRE, 4”, BLK/14 76029 X ...
Page 50 - VAC HOSE RACK - OPTION
VAC HOSE RACK - OPTION CMPS2 86305210 11/21/07 6-1 4 5 6 7 3 2 1
Page 53 - TOOLS – GROUT CLEANER-OPTION
TOOLS – GROUT CLEANER-OPTION CMPS2 86305210 03/14/08 6-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200820 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS 2 86247720 56032 1 NIPPLE, 1/8 CLOSE 3 86194160 11-800133 1 TEE, 1/8 BR 4 86240190 39639 2 HOSE, 1/8 MPT X 1/4 FPT X 12L 5 86090230 ...
Page 55 - TOOLS – HIGH PRESSURE WAND-OPTION
TOOLS – HIGH PRESSURE WAND-OPTION CMPS2 86305210 01/14/08 6-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86005580 56012 1 NIPPLE, 1/4 FPT QD 2 86240210 39641 1 HOSE, 1/8 MPT X 1/4 MPT X 7 L 3 86274410 70195 1 SCR, 10-32 X 1.25 PPHMS SS 4 86258950 84189 1 VALVE, 500 PSI W/ CLAMP 5 ...
Page 57 - TOOLS – CARPET TOOL- OPTION
TOOLS – CARPET TOOL- OPTION CMPS2 86305210 01/14/08 6-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200820 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS 2 86240220 39642 1 HOSE, 1/8 MPT X 1/8 MPT 3 86296220 - 1 ELBOW, 1/8 FPT 4 86305440 - 1 WASHER, .45ID X .87X .20THK NYL 5 86305450 - ...
Page 60 - CHEMICAL LOCK-OPTION
Page 62 - SERIAL NUMBERS
SERIAL NUMBERS CMPS 86305210 04/23/08 6-13 REF. NO. MODEL: SERIAL #: 1 ---
