Page 2 - MACHINE DATA LOG/OVERVIEW; YOUR DEALER
MACHINE DATA LOG/OVERVIEW SGJ32 86037680 01/03/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: __________________________________________________________________________________________________ Address: ______________________________________________________...
Page 3 - TABLE OF CONTENTS; HOW TO USE THIS MANUAL
TABLE OF CONTENTS SGJ32 86037680 11/05/08 3 Machine Data Log/Overview. ............................... 2 Table of Contents ................................................. 3 HOW TO USE THIS MANUAL How to use this Manual. ....................................... 1-1 SAFETY Important Safety Instructio...
Page 4 - REF –
HOW TO USE THIS MANUAL SGJ32 86037680 11/05/08 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be...
Page 5 - IMPORTANT SAFETY INSTRUCTIONS; When using an battery powered appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
SGJ32 86037680 01/03/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use o...
Page 6 - HAZARD INTENSITY LEVEL; WARNING; WARNING; WARNING; WARNING
HAZARD INTENSITY LEVEL SGJ32 86037680 01/03/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity...
Page 7 - SAFETY LABEL LOCATION
SAFETY LABEL LOCATION SGJ32 86037680 01/03/07 2-3 PINCH POINT WARNING 86243830 PRV NO. 500663 (2) NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SAFETY DECAL 86242480 PRV NO. 500111 BATTERY CAUTION 862482...
Page 8 - TECHNICAL SPECIFICATIONS; ITEM DIMENSION/CAPACITY
TECHNICAL SPECIFICATIONS SGJ32 86037680 01/03/07 3-1 ITEM DIMENSION/CAPACITY Nominal power 2.9 kW Rated Voltage 36 Volts DC Rated Amperage 80 amps Batteries 6 x 6 Volt 250-335 AH @20 hr. rate Scrub Brush Motors 2 x 1.0 HP (746 W) Vacuum Motor(s) 1 x .75 HP (560 W) Standard, second motor optional Pro...
Page 9 - ITEM MEASURE; Height 1
TECHNICAL SPECIFICATIONS SGJ32 86037680 01/03/07 3-2 ITEM MEASURE Height 1 51 inches (130 cm) Height 2 56.6 inches (144 cm) Length 63.5 inches (161 cm) Width without squeegee and scrub head 31 inches (79 cm) Width of squeegee 33 inches (84 cm) Width of scrub path for 32 in. (81 cm) 32 inches (81 cm)...
Page 10 - HOW THE MACHINE WORKS
HOW THE MACHINE WORKS SGJ32 86037680 01/03/07 3-3 The Saber Glide is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recover...
Page 11 - COMPONENTS
COMPONENTS SGJ32 86037680 01/03/07 3-4 1. Control panel 2. Front cover 3. Side cover 4. Tank 5. Recovery tank cover 6. Recovery tank dome 7. Recovery tank drain hose 1 2 4 3 11 5 6 8 9 10 12 13 7 8. Scrub head 9. Scrub head side squeegee 10. Solution tank drain hose 11. Solution tank cover 12. Squee...
Page 12 - CONTROLS
CONTROLS SGJ32 86037680 01/03/07 3-5 1 2 3 4 5 6 7 10 8 13 20 14 11 20 16 12 19 17 18 15 9
Page 13 - Information Screen 1; EMERGENCY STOP BUTTON; INFORMATION DISPLAY
CONTROLS SGJ32 86037680 01/03/07 3-6 1. Key switch 2. Emergency stop button 3. One touch switch 4. Brush pressure switch 5. Solution control switch 6. Vacuum/squeegee switch 7. Display toggle switch • Information Screen 1 • Information Screen 2 • Hour meter • Fault codes and special icons • Battery ...
Page 15 - Indicates vac motor is running; CONTROL
CONTROLS SGJ32 86037680 01/03/07 3-8 Indicates vac motor is running 5. SOLUTION CONTROL SWITCH This switch controls the amount of solution flow to the scrub deck. There are 7 different flow settings. To increase the solution flow, press the solution control switch (+). To decrease solution flow, pre...
Page 16 - INFORMATION DISPLAY –SCREEN 1
CONTROLS SGJ32 86037680 01/03/07 3-9 7. DISPLAY TOGGLE SWITCH The display toggle switch allows you to change the information display screen. Two screens are available. • Fault codes/icon will appear on either display screen when the controller detects a problem within the electrical system. The code...
Page 19 - SPEED REDUCTION FEATURE; FORWARD
CONTROLS SGJ32 86037680 01/03/07 3-12 11. BRAKE PEDAL The brake pedal is located on the floor to the right side of the steering column pedestal. The pedal operates the disc brake on the drive wheel. To slow or stop the vehicle, apply pressure to the brake pedal. 12. PARKING BRAKE LEVER The black kno...
Page 20 - SEAT ADJUSTMENT GRAB BAR; Locking position
CONTROLS SGJ32 86037680 01/03/07 3-13 14. STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction. 15. STEERING TILT LEVER The steering tilt lever is located on the right side of the steering wheel. To engage the tilt adjustment, pull on the lever and adjust t...
Page 21 - MACHINE OPERATION; Visually check for exterior damage, leaks,; STARTING MACHINE; Remove solution tank cover.; SCRUBBING
MACHINE OPERATION SGJ32 86037680 01/03/07 3-14 ! WARNING PRE-RUN MACHINE INSPECTION 1. Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. Visually check for exterior damage, leak...
Page 22 - CAUTION; Allow directional pedal to return to neutral.; DOUBLE SCRUB
MACHINE OPERATION SGJ32 86037680 01/03/07 3-15 ! CAUTION ! WARNING TO BEGIN SCRUBBING When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. 1. Place right foot on brake pedal or check to make sure parking brake has been set. 2. With...
Page 23 - Remove recovery tank dome.; REAR VIEW
MACHINE OPERATION SGJ32 86037680 01/03/07 3-16 EMPTYING AND CLEANING TANKS RECOVERY TANK 1. Touch the one-touch switch (#1) on the control panel to raise the scrub deck, stop the motors, and solution flow, raise the squeegee and turn off vacuum motors. 2. Park the machine next to a floor drain. Drai...
Page 24 - MAINTENANCE
MAINTENANCE SGJ32 86037680 01/03/07 4-1 1. Batteries 2. Squeegee Adjustment 3. Side Squeegee Adjustment 4. Scrub Brushes 5. Vacuum Filter 6. Float Switch 7. Solution Strainer 8. Brake 9. Steering Chain Tensioner 10. Vacuum Motor 11. Brush Motor 12. Traction Motor 13. Fuse 14. Circuit Breaker 15. Squ...
Page 25 - BATTERY MAINTENANCE
MAINTENANCE SGJ32 86037680 01/03/07 4-2 ! WARNING ! WARNING ! WARNING SPECIFIC GRAVITY BATTERY CONDITION 1.265 100% CHARGED 1.225 75% CHARGED 1.190 50% CHARGED 1.155 25% CHARGED 1.120 DISCHARGED ! WARNING 1. BATTERIES The batteries provide the power to operate the machine. The batteries require regu...
Page 26 - TO CHARGE BATTERIES; When servicing machine, avoid contact with; Stop the machine in a; LOW BATTERY SHUT-DOWN
MAINTENANCE SGJ32 86037680 01/03/07 4-3 ! WARNING ! WARNING ! WARNING ! WARNING ! WARNING TO CHARGE BATTERIES When servicing machine, avoid contact with acid. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Wear eye protecti...
Page 27 - Raise the seat plate.
MAINTENANCE SGJ32 86037680 01/03/07 4-4 ! CAUTION TO REMOVE BATTERIES 1. Stop the machine in a clean area next to the charger. 2. Turn off machine and set parking brake. FOR SAFETY: Before leaving or servicing machine, stop on level surface, apply parking brake, turn off machine and remove key. 3. R...
Page 28 - SQUEEGEE ADJUSTMENT; Tighten knob on squeegee slide bar.
MAINTENANCE 4-5 SGJ32 86037680 01/03/07 2. SQUEEGEE ADJUSTMENT Adjusting the squeegee is a two-part process. First, the squeegee tool must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The pitch adjustment is facilitated by the use ...
Page 29 - nstall blade on locating pins of squeegee tool.; TO REMOVE SQUEEGEE ASSEMBLY; Remove front retainer strap.
MAINTENANCE SGJ32 86037680 01/03/07 4-6 TO REPLACE OR ROTATE REAR SQUEEGEE BLADES 1. With the squeegee in the up position, turn off the key switch and set the parking brake. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 2. Unlock and pull op...
Page 30 - SIDE SQUEEGEE ADJUSTMENT
MAINTENANCE SGJ32 86037680 01/03/07 4-7 3. SIDE SQUEEGEE ADJUSTMENT TO REPLACE OR ROTATE SIDE SQUEEGEE BLADES 1. Loosen the locking knob and pivot the side squeegee out as if to expose the brush. 2. Loosen and remove the three nuts and bolts securing squeegee blades. 3. Remove the retaining strap an...
Page 31 - UNCOATED FLOORS
MAINTENANCE SGJ32 86037680 01/03/07 4-8 4. SCRUB BRUSHES There are five different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market and further add to the flexibi...
Page 32 - VACUUM FILTER
MAINTENANCE SGJ32 86037680 01/03/07 4-9 5. VACUUM FILTER The vacuum filter is located inside the recovery tank. The vacuum filter prevents debris from entering the vacuum motor. Daily remove and clean filter of any debris for maximum airflow. 6. FLOAT SWITCH The float switch is located inside the re...
Page 33 - VACUUM MOTOR; Reverse steps to install.
MAINTENANCE SGJ32 86037680 01/03/07 4-10 10. VACUUM MOTOR (Refer to the Vacuum Group in the parts section of manual) Do not use a pressure washer to clean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VACUUM ...
Page 34 - CHANGING BRUSH MOTORS
MAINTENANCE 4-11 SGJ32 86037680 01/03/07 ! WARNING 11. BRUSH MOTOR (Refer to Brush Motor Group in parts section of manual). Do not use a pressure washer to clean around the brush motors. Use tap pressure only. CHANGING BRUSH MOTORS 1. With the scrub deck in the stored position, disconnect brush moto...
Page 35 - Disconnect batteries from machine.; CIRCUIT BREAKERS
MAINTENANCE SGJ32 86037680 01/03/07 4-12 ! WARNING 12. TRACTION MOTOR Do not use a pressure washer to clean around the brush motors. Use tap pressure only. TRACTION MOTOR CARBON BRUSH REPLACMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key...
Page 36 - SQUEEGEE ACTUATOR; full turn
MAINTENANCE SGJ32 86037680 01/03/07 4-13 15. SQUEEGEE ACTUATOR REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake. 1. Remove squeegee to gain access to lift system. 2. Lower squeegee lift linkage, if possible, by press...
Page 37 - SCRUB DECK ACTUATOR; To adjust the actuator:
MAINTENANCE SGJ32 86037680 01/03/07 4-14 16. SCRUB DECK ACTUATOR REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake. 1. Lower scrub deck, if possible, by pressing one- touch switch and turn key to off position. 2. Remo...
Page 38 - TRANSPORTING MACHINE; TOWING OR PUSHING MACHINE; The machine; PREPARATION FOR TRANSPORTING
TRANSPORTING MACHINE SGJ32 86037680 01/03/07 4-15 TOWING OR PUSHING MACHINE The machine may be towed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging machine. Attach towing device at tie down point. The machine may be pushed by hand from the rear. NOTE: To avoid damage...
Page 39 - JACKING MACHINE
JACKING MACHINE SGJ32 86037680 01/03/07 4-16 MACHINE JACKING The machine may be jacked up for service or inspection by using the specified jack locations. Always block the tires when jacking up the machine. FOR SAFETY: Before leaving or servicing machine; Stop on level surface, set parking brake, tu...
Page 41 - MACHINE TROUBLESHOOTING; PROBLEM CAUSE
MACHINE TROUBLESHOOTING SGJ32 86037680 01/03/07 4-18 PROBLEM CAUSE ERROR CODE SOLUTION Battery disconnected Check connections of all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Main fuse blown Replace fuse No power to machine Faulty key swit...
Page 42 - PROBLEM
MACHINE TROUBLESHOOTING SGJ32 86037680 01/03/07 4-19 PROBLEM CAUSE ERROR CODE SOLUTION Vacuum motor does not run, or runs slowly Recovery tank full Drain recovery tank Recovery tank float switch dirty Clean float switch Loose motor connection 7700 Check motor wires and connections Worn vacuum motor ...
