Page 2 - MACHINE DATA LOG/OVERVIEW; YOUR DEALER; OVERVIEW
MACHINE DATA LOG/OVERVIEW LIGHTNING 86039180 05/23/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: __________________________________________________________________________________________________ Address: __________________________________________________...
Page 3 - TABLE OF CONTENTS; OPERATIONS
TABLE OF CONTENTS LIGHTNING 86039180 05/23/07 3 Machine Data Log/Overview. ........................2 Table of Contents..........................................3 HOW TO USE THIS MANUAL How to use this Manual.................................1-1 SAFETY Important Safety Instructions ......................
Page 4 - HOW TO USE THIS MANUAL; REF –; QTY
HOW TO USE THIS MANUAL LIGHTNING 86039180 05/23/07 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be...
Page 5 - IMPORTANT SAFETY INSTRUCTIONS; When using a propane powered appliance, basic precaution; READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.; SAVE THESE INSTRUCTIONS
LIGHTNING 860389180 05/23/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using a propane powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, explosion, or injury: Use only indoors. Do not use ou...
Page 6 - HAZARD INTENSITY LEVEL; WARNING; WARNING; FOR SAFETY; approved replacement parts.; WARNING; WARNING
HAZARD INTENSITY LEVEL LIGHTNING 860389180 05/23/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY . The level of hazard int...
Page 7 - MACHINE OPERATIONS; BEFORE OPERATING THE MACHINE:; Optional: Electric Clutch; CAUTION
MACHINE OPERATIONS LIGHTNING 86039180 05/23/07 3-1 Your machine is shipped ready for your operation, with exception of fuel cylinder. For hazard and safety issues, the cylinders are sent with no fuel. Prior to operation have your cylinder filled at a reputable propane dealer. The fuel cylinder suppl...
Page 8 - NOTE; EMERGENCY STOPPING PROCEDURE; STOPPING PROCEDURE; TRANSPORTING/STORING MACHINE; OFF
MACHINE OPERATIONS LIGHTNING 86039180 05/23/07 3-2 STARTING PROCEDURES Stripper: This machine is only as fast as you allow it to be. It is imperative that you keep the floor wet with stripping solution while stripping and remove the sludge quickly and completely. Rinsing thoroughly before re-coating...
Page 9 - CHANGING OIL; DO NOT; ADJUSTING BELT TENSION
MACHINE OPERATIONS LIGHTNING 86039180 05/23/07 3-3 PROPANE FUEL SYSTEM Adjustments and repairs to the propane fuel system can only be made by properly trained and certified Service Technicians. Improper adjustments will cause increased toxic emissions of carbon monoxide and may result in carbon mono...
Page 10 - MAINTENANCE; DAILY MAINTENANCE; QUARTERLY MAINTENANCE
MAINTENANCE LIGHTNING 86039180 05/23/07 4-1 Before attempting any maintenance procedures on the machine, close the service valve on the fuel tank and stop the engine. Repairs and adjustments to the fuel system must be made by an authorized, properly trained service technician. To keep the machine in...
Page 12 - MACHINE TROUBLESHOOTING; PROBLEM; ONLY
MACHINE TROUBLESHOOTING LIGHTNING 86039180 05/23/07 4-3 PROBLEM . CAUSE SOLUTION Will not start No fuel or dirt in fuel line See engine owners manual for servicing. Blown head gasket NOTE: ONLY properly trained service technicians Engine overload Should adjust or repair fuel system. Dirty air cleane...
Page 14 - 1” DECK GROUP
21” DECK GROUP LIGHTNING 86039180 05/23/07 5-1 1 2 3 4 5 (4) 6A 6B 7A 7B 7C 8 9A 9B 10 11 12 13 15 16 17 18 20 22 19A 19B 21 23 24 25A 25B 26 27 14 28
Page 15 - 1” DECK PARTS LIST
21” DECK PARTS LIST LIGHTNING 86039180 05/23/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262580 07093 1 FOAM HAND GRIPS 2 86262570 07083 1 FM HANDLE 3 N/A ref ENGINE OWNER’S MANUAL Comes with literature 4 86262830 07129 1 KEY SWITCH 5 86263140 07089 1 PLASTIC HOLDER 6A 862...
Page 16 - 4” DECK GROUP
24” DECK GROUP LIGHTNING 86039180 05/23/07 5-3 1 2 3 4 5 (4) 6A 6B 7A 7B 7C 7D 8 9A 9B 9C 10 11 12 13 15 16A 16B 16C 17A17B17C 18 20 22 19A 19B 21 23 24 25A 25B 26 27 14 28
Page 17 - 4” DECK PARTS LIST
24” DECK PARTS LIST LIGHTNING 86039180 05/23/07 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262580 07093 1 FOAM HAND GRIPS 2 86262570 07083 1 FM HANDLE 3 N/A ref ENGINE OWNER’S MANUAL Comes with literature 4 86262830 07129 1 KEY SWITCH 5 86263140 07089 1 PLASTIC HOLDER 6A 862...
Page 18 - 7” DECK GROUP
27” DECK GROUP LIGHTNING 86039180 05/23/07 5-5 1 2 3 4 5 (4) 6A 6B 7A 7B 7C 7D 8 9A 9B 9C 10 11 12 13 15 16A 16B 17A17B 18 20 22 19A 19B 21 23 24 25A 25B 26 27 14 28
Page 19 - 7” DECK PARTS LIST
27” DECK PARTS LIST LIGHTNING 86039180 05/23/07 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262580 07093 1 FOAM HAND GRIPS 2 86262870 07083 1 FM HANDLE 3 N/A ref ENGINE OWNER’S MANUAL Comes with literature 4 86262830 07129 1 KEY SWITCH 5 86263140 07089 1 PLASTIC HOLDER 6A 862...
Page 20 - 0” STRIPPER GROUP
30” STRIPPER GROUP LIGHTNING 86039180 05/23/07 5-7 1 2 3 4 5A5B 6A 6B 6C 7 8 9 10 11 12 13A13B 14 16 33 15 17 19 20 18A 18B 22 23 21 24 25 26 27A27B 28 29 29 30 31 14 32 35 34 36 37 38
Page 21 - 0” STRIPPER PARTS LIST
30” STRIPPER PARTS LIST LIGHTNING 86039180 05/23/07 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262580 07093 1 FOAM HAND GRIPS 2 86262570 07083 1 FM HANDLE 3 86233140 07089 1 PLASTIC HOLDER 4 86262830 07129 1 KEY SWITCH 5A 86261970 07039 1 BATTERY BOX 5B 86261880 07068 1 6” K...
Page 22 - KAWASAKI FUEL LOAD BLOCK
KAWASAKI FUEL LOAD BLOCK LIGHTNING 86039180 05/23/07 5-9 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262270 07134 1 CARBURETOR ASSEMBLY 2 86262620 07103 1 FUEL LOAD BLOCK 3 86263340 07156 1 RUBBER CAP ¼ 4 86262790 07135 1 INSULATOR 5 86263510 07007 1 VACUUM TEE 6 86262650 07132 1...
Page 23 - KAWASAKI WIRING DIAGRAM
KAWASAKI WIRING DIAGRAM LIGHTNING 86039180 05/23/07 5-10 + - 12 V BATTERY STARTER CHARGING SYSTEM M KEY SWITCH ALT STATOR FUEL LOCKOFF HOUR METER LOW OIL PRESSURE CUTOFF SWITCH (NO) BY-PASS DIODE A-3 A-1 A-2 A-1 A-3 A-2 ENGINE HARNESS CONNECTOR NOTE: RED WIRE CONNECTS TO LEFT SIDE OF SWITCH. ALL OTH...
Page 24 - KAWASAKI FUEL SYSTEM
KAWASAKI FUEL SYSTEM LIGHTNING 86039180 05/23/07 5-11 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86263270 07012 1 QUICK COUPLER 2 86262900 07006 1 LP HOSE TO TANK 3 86262530 07009 1 FITTING ¼ X 90 STREET ELBOW 4 86262760 07003 1 HOSE, VAC 5 86262610 07004 1 FUEL HOSE 6 86262540 07...
Page 25 - HONDA FUEL SYSTEM
HONDA FUEL SYSTEM LIGHTNING 86039180 05/23/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86263270 07012 1 QUICK COUPLER 2 86262900 07006 1 LP HOSE TO TANK 3 86262530 07009 1 FITTING ¼ X 90 STREET ELBOW 4 86262760 07003 3 HOSE, VAC 5 86262610 07004 1 FUEL HOSE 6 86262540 07010...
Page 26 - KILL SWITCH ASSEMBLY
KILL SWITCH ASSEMBLY LIGHTNING 86039180 05/23/07 5-13 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86261930 07056 1 ARM & SPRINGS (2 EACH) 2 86263450 07050 1 SWICTH MICRO (KILL) NOTE: For engine information not listed in this Standard Parts List, refer to the appropriate Engine ...
Page 27 - CLUTCH AND SWITCH ASSEMBLY
CLUTCH AND SWITCH ASSEMBLY LIGHTNING 86039180 05/23/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86261930 07056 1 ARM & SPRINGS (2 EACH) 2 86263440 07049 1 SWITCH (CLUTCH) 3 86262360 07047 1 CLUTCH SWITCH ASM. COMPLETE 4 86263350 07044 1 SPACER 5 86262460 07045 1 ELECTRI...
