Weber 900 - Manual

6 General Instructions Your Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" f...

7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray Cooking grates (2) Flavorizer Bars (5) Control panel Assembly Tools needed Hammer 7/16 and 3/4 inch open-end or an adjustable wrench Pliers Block of wood Phillips screwdriver Supplies needed You will need a soap a...

Plastic buttons (2) (actual size) 1/4 inch nylon washers (9) Hair pin cotters (2) Wheel hubcaps (3) 1/4-20 keps nut Phillips screws/washers (2) Check contents of hardware packs Burner control knobs (3) Tool holders (3) Tubing plugs (7) (two are spares) Support rod holder Swing table end bracket Mani...

10 Figure 1 Step 2 Assemble wheel frame You will need: wheel frame, two wheels, two wheel hubcaps, hammer and a block of wood.Set one end of wheel frame on the block of wood (or other hard, protected surface). Put one wheel on axle, WEBER side facing up, and tap on one hubcap. Figure 1.Repeat with o...

11 Figure 3 Step 4 Continue frame assembly You will need: leg frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench.Place the leg frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the right fram...

Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment:a) Do the valves fit into the ends of the burners? Figure 8 (a). b) Are the ends of the burners under the washers at the left rear and lef...

Frame brace Manifold bracket 13 Figure 9 Step 8 Install manifold bracket You will need: manifold bracketHook the bracket onto the manifold at the center burner valve. Figure 9. Place your hand underneath the bracket. Lift the manifold, bracket and cooking box slightly and hook the tab of the bracket...

14 Typical natural gas supply installation. Figure 11. Install gas supply (continued) ■ Pipe compound should be used which is resistant tothe action of natural gas when connections are made. ■ The outdoor connector must be firmly attached torigid, permanent construction. Gas line piping ■ If the len...

16 Step 14 Check for gas leaks  DANGER Do not use an open flame to check for gasleaks. Be sure there are no sparks or openflames in the area while you check forleaks. This will result in a fire or explosionwhich can cause serious bodily injury ordeath and damage to property. Check:a) Hose to manifo...

17 Step 15 Install Flavorizer Bars and Cooking Grates You will need: five Flavorizer Bars and two cooking grates.Set the Flavorizer Bars side to side in the cooking box. Figure 17. Figure 17 Set the cooking grates onto the ledges in the cooking box. Figure 18. Figure 18 Step 16 Install the bottom tr...

19 Slot in frame (view from below) Insert one end of the hinge rod into the hole in the frame. Figure 25 (a).Insert the other end into the hole in the swing table end bracket. Figure 25 (b). Hold the end bracket at an angle so the lower tab is inside the frame tube. Push the bracket into the frame. ...

20 Step 20 Complete accessory installation You will need: work table, two accessory racks, warming rack, three tubing plugs and thermometer.Set one accessory rack across the bottom braces in front of the frame connector. Figure 26 (a).Set the second accessory rack across the bottom braces behind the...

21 Lighting Summary lighting instructions are on the control panel. 1 2 3 6 5 7 4 Figure 1 Crossover Ignition System 1) Open the lid. Figure 1.2) Make sure all burner control knobs are turned OFF. (Push each knob down and turn clockwise.) 3) Turn the gas supply valve on.  WARNING: Do not lean over ...

Cast Iron Cooking Grates  WARNING: Follow all safety instructions provided with your barbecue. Do not drop cast iron grates, theywill break. Prior to storing, grease very lightly withsolid vegetable shortening or vegetable cooking spray,then wipe dry with a paper towel. Store in a dry place. First ...

25 25 Check:a) Hose to manifold connection. Figure 3 (a).  WARNING: If there is a leak at the hose to manifold connection, Figure 3 (a), retighten the hose fitting witha wrench and recheck for leaks with soap and watersolution. If a leak persists after retightening the fitting, turn OFFthe gas . DO...

26 26 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air...

28 Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Front burner, light the Front burner with a match. If the Front burner lights with a match, then check the Crossover Ignition System. ■ Check that both the white and black ignition wiresare attached properly...

29 29 Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is lowin HIGH position. Experiencing flare-ups:  CAUTION: Do not line the bottom tray with aluminum foil. Burner flame pattern is erratic. Flame is lowwhen burner is on HI...

31 1 Lid (assembly) 2 Lid handle 3 Warming rack 4 Flavorizer bars (5) 5 Cooking grates (2) 6 Work table 7 Tubing plugs (7) 8 1/4-20 x 2 inch bolt 9 Swing table end bracket 10 Left frame 11 1/4-20 x 1/2 inch bolts (6) 12 1/4 inch nylon washers (9) 13 Leg frame 14 Swing table 15 Support rod holder 16 ...

A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...